CN103358392A - Distribution technology of once fired microcrystal composite brick - Google Patents

Distribution technology of once fired microcrystal composite brick Download PDF

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Publication number
CN103358392A
CN103358392A CN2013102853574A CN201310285357A CN103358392A CN 103358392 A CN103358392 A CN 103358392A CN 2013102853574 A CN2013102853574 A CN 2013102853574A CN 201310285357 A CN201310285357 A CN 201310285357A CN 103358392 A CN103358392 A CN 103358392A
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CN
China
Prior art keywords
frit
micro mist
conveying belt
composite brick
distributing
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Granted
Application number
CN2013102853574A
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Chinese (zh)
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CN103358392B (en
Inventor
周子松
林峰
吴志坚
罗广新
范新晖
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Yingpai Technology Co., Ltd
Heyuan Dongyuan Yingpai Ceramics Co. Ltd
Foshan Shiwan Eagle Brand Ceramics Co Ltd
Original Assignee
EAGLE BRAND CERAMIC (HEYUAN) Co Ltd
FOSHAN SHIWAN EAGLE BRAND HUAPENG CERAMIC Co Ltd
Foshan Shiwan Eagle Brand Ceramics Co Ltd
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Application filed by EAGLE BRAND CERAMIC (HEYUAN) Co Ltd, FOSHAN SHIWAN EAGLE BRAND HUAPENG CERAMIC Co Ltd, Foshan Shiwan Eagle Brand Ceramics Co Ltd filed Critical EAGLE BRAND CERAMIC (HEYUAN) Co Ltd
Priority to CN201310285357.4A priority Critical patent/CN103358392B/en
Publication of CN103358392A publication Critical patent/CN103358392A/en
Application granted granted Critical
Publication of CN103358392B publication Critical patent/CN103358392B/en
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Abstract

The invention discloses a distribution technology of a once fired microcrystal composite brick, which comprises the following steps: S00, transporting frit micropowder in a storage tank in a blanking device through a transmission device; S01, uniformly distributing the frit micropowder on a uniformly balancing conveyer belt by the blanking device; S02, uniformly spraying the frit micropowder on a raw brick on a raw brick conveyer belt by the uniformly balancing conveyer belt, wherein the step S00 comprises the following three sequentially connected processes: (a) blanking and laying the frit micropowder in the storage tank on a bucket type conveyer belt; (b) transporting the frit micropowder on a movable conveyer belt by the bucket type conveyer belt; (c) transporting the frit micropowder in the blanking device through a blanking hopper by the movable conveyer belt. The distribution technology not only solves the problems that frit distribution on the raw brick is non-uniform, the frit is wasted, and the frit processing cost is high, patterns on the produced ceramic brick are stable and natural, and fine in texture, and besides, the product quality is improved.

Description

A kind of distributing technique that once burns the crystallite composite brick
Technical field
The present invention relates to the production method of Ceramic Tiles, especially a kind of distributing technique that once burns the crystallite composite brick.
Background technology
Along with being growing more intense of architectural pottery market competition, each producer is in order to extend volume growth, and increases production capacity, enriches pattern and the pattern of product by reforming equipment constantly, and still, the micro powder product pattern that makes is generally unstable, and texture is madder; In addition, maturation development along with high-tech product (throwing glazed brick and inkjet printing secondary burning crystallite composite brick etc. such as underglaze colour) technology, frit on the ceramic adobe can carry out charity by the dry glazing machine, but, owing to the distortion of adobe and dry glazing machine cloth is unbalanced and the frit micro mist is surmised the reasons such as strict, easily cause being distributed in frit became uneven weighing apparatus, the frit waste in the adobe and process the problems such as the frit cost is higher, simultaneously, the product quality of production is lower.
Summary of the invention
The purpose of this invention is to provide a kind of distributing technique that once burns the crystallite composite brick, it is lower that this device is surmised requirement to the frit micro mist, solved not only in the adobe that the frit cloth is unbalanced, frit waste and processing frit high in cost of production problem, and the Ceramic Tiles pattern of producing is stablized nature, texture is fine and smooth, has improved simultaneously product quality.
To achieve these goals, the present invention is by the following technical solutions:
A kind of distributing technique that once burns the crystallite composite brick, it may further comprise the steps:
S00: the frit micro mist material blanking in the storage tank is laid on the bucket type material-conveying belt;
S00: the frit micro mist material in the storage tank is delivered in the feeder by transmission device;
S01: feeder is laid in the equilibrium of frit micro mist material on the balancing distributing material-conveying belt;
S02: the balancing distributing material-conveying belt is trickled down the equilibrium of frit micro mist material in the adobe on the adobe conveyer belt.
Further, described step S00 comprises following 3 operations that connect in turn: (a) the frit micro mist material blanking in the storage tank is laid on the bucket type material-conveying belt; (b) the bucket type material-conveying belt is delivered to frit micro mist material on the portable material-conveying belt; (c) portable material-conveying belt is delivered to frit micro mist material in the feeder by material-falling hopper.
Further, in step S00, be provided with up and down level sensor on the described feeder, be used for the storing amount of control feeder.
Further, in step S01, also be provided with adjustable slab on the described feeder, be used for the different frit micro mist material thickness of balanced-ply.
Further, in step S02, be provided with electric eye on the described adobe conveyer belt, be used for the blanking time period of control frit micro mist material.
Further, in step S02, the terminal edge place of described balancing distributing material-conveying belt is provided with the slide carriage under being tilted to, and it is trickled down frit micro mist material on the adobe surface of adobe tape transport.
Further, carrying the speed of frit micro mist material at described each material-conveying belt is to be controlled by the frequency converter on the motor that is installed in each material-conveying belt.
Preferably, the laying thickness of described frit micro mist material is 2-5m, and the granularity of described frit micro mist material is the 20-80 order.
Beneficial effect of the present invention is: a kind of distributing technique that once burns the crystallite composite brick provided by the invention mainly is to adopt the adjustable quantitative scraper plate that the equilibrium of frit micro mist grain is laid on the balancing distributing material-conveying belt in mobile, when having adobe to pass through on the adobe conveyer belt, the balancing distributing material-conveying belt is balancedly trickled down frit micro mist grain in adobe by slide carriage, make the frit laying even thickness in the adobe consistent, consumption and the processing cost thereof of frit have been saved, simultaneously, the Ceramic Tiles pattern of producing is stablized nature, texture is fine and smooth, and product quality is higher.
Description of drawings
Fig. 1 is a kind of flow chart that once burns the distributing technique of crystallite composite brick of the present invention;
Fig. 2 is a kind of front view that once burns the distribution device of crystallite composite brick of the present invention;
Fig. 3 is a kind of right view that once burns the distribution device of crystallite composite brick of the present invention.
Wherein:
1, storage tank; 2, bucket type material-conveying belt; 3, portable material-conveying belt; 4, feeder; 5, balancing distributing material-conveying belt; 6, adobe conveyer belt; 7, slide carriage; 8, material-falling hopper.
The specific embodiment
Below in conjunction with accompanying drawing, and the present invention is described in further detail to pass through the specific embodiment.
Fig. 1 is a kind of flow chart that once burns the distributing technique of crystallite composite brick of the present invention; Fig. 2 is a kind of front view that once burns the distribution device of crystallite composite brick of the present invention; Fig. 3 is a kind of right view that once burns the distribution device of crystallite composite brick of the present invention.
As shown in Figure 1, a kind of distributing technique that once burns the crystallite composite brick provided by the invention, it may further comprise the steps: S00: the frit micro mist material in the storage tank is delivered in the feeder by transmission device; S01: feeder is laid in the equilibrium of frit micro mist material on the balancing distributing material-conveying belt; S02: the balancing distributing material-conveying belt is trickled down the equilibrium of frit micro mist material in the adobe on the adobe conveyer belt.Wherein, described step S00 comprises following 3 operations that connect in turn: (a) the frit micro mist material blanking in the storage tank is laid on the bucket type material-conveying belt; (b) the bucket type material-conveying belt is delivered to frit micro mist material on the portable material-conveying belt; (c) portable material-conveying belt is delivered to frit micro mist material in the feeder by material-falling hopper.
In the actual mechanical process, as shown in Figures 2 and 3, at first be transported on the platform of distribution device by the frit micro mist material of fork truck with round bin 1 interior storage, open the blanking sluice gate, it is layed on the bucket type material-conveying belt 2, then bucket type material-conveying belt 2 from bottom to top tilts to be delivered on the portable material-conveying belt 3 with frit micro mist material, secondly, portable material-conveying belt 3 is carried frit micro mist material and fall in the feeder 4 by material-falling hopper 8, wherein, the storing amount of feeder 4 is controlled by the up and down level sensor that arranges on it, be that the storing of feeder 4 is when reaching a certain amount of, programmable controller in the system is then controlled each material-conveying belt and is shut down, because feeder 4 presents trapezoidal shape wide at the top and narrow at the bottom, so that frit micro mist material can slowly fall, the frit micro mist material that falls by can set up slab strike off post-equalization be laid in mobile on the balancing distributing material-conveying belt 5, on the simultaneously adobe conveyer belt 6 electric eye is installed, the blanking time period that is used for control frit micro mist material, when the adobe on the adobe conveyer belt 6 by the time (arrow points as shown in Figure 2 is the brick output direction), balancing distributing material-conveying belt 5 is trickled down frit micro mist material in the adobe of motion by slide carriage 7 equilibriums under being tilted to again, like this cloth, being sprinkled upon frit in the adobe, just to reach thickness consistent.
Adopt the programmable controller controls blanking period in the whole cloth process, thereby cause the waste of blanking when having reduced empty base, simultaneously, each material-conveying belt carries the speed of frit micro mist material to be controlled by the frequency converter on the motor that is installed in each material-conveying belt, frit laying thickness is that the granularity of 2-5mm and frit micro mist material is the 20-80 order, reduce the pollution to environment, saved the processing cost of frit.
What need statement is, the above only is better embodiment of the present invention, and in technical scope disclosed in this invention, the variation that any those skilled in the art of being familiar with easily expected or replacement all should be encompassed within protection scope of the present invention.

Claims (8)

1. a distributing technique that once burns the crystallite composite brick is characterized in that, it may further comprise the steps:
S00: the frit micro mist material in the storage tank is delivered in the feeder by transmission device;
S01: feeder is laid in the equilibrium of frit micro mist material on the balancing distributing material-conveying belt;
S02: the balancing distributing material-conveying belt is trickled down the equilibrium of frit micro mist material in the adobe on the adobe conveyer belt.
2. the distributing technique that once burns the crystallite composite brick according to claim 1 is characterized in that, described step S00 comprises following 3 operations that connect in turn: (a) the frit micro mist material blanking in the storage tank is laid on the bucket type material-conveying belt; (b) the bucket type material-conveying belt is delivered to frit micro mist material on the portable material-conveying belt; (c) portable material-conveying belt is delivered to frit micro mist material in the feeder by material-falling hopper.
3. the distributing technique that once burns the crystallite composite brick according to claim 2 is characterized in that, in step S00, is provided with up and down level sensor on the described feeder, is used for the storing amount of control feeder.
4. the distributing technique that once burns the crystallite composite brick according to claim 1 is characterized in that, in step S01, also is provided with adjustable slab on the described feeder, is used for the different frit micro mist material thickness of balanced-ply.
5. the distributing technique that once burns the crystallite composite brick according to claim 1 is characterized in that, in step S02, is provided with electric eye on the described adobe conveyer belt, is used for the blanking time period of control frit micro mist material.
6. the distributing technique that once burns the crystallite composite brick according to claim 1, it is characterized in that, in step S02, the terminal edge place of described balancing distributing material-conveying belt is provided with the slide carriage under being tilted to, and it is trickled down frit micro mist material on the adobe surface of adobe tape transport.
7. the distributing technique that once burns the crystallite composite brick according to claim 6 is characterized in that, it is to be controlled by the frequency converter on the motor that is installed in each material-conveying belt that described each material-conveying belt is carried the speed of frit micro mist material.
8. each described distributing technique that once burns the crystallite composite brick is characterized in that according to claim 1-7, and the laying thickness of described frit micro mist material is 2-5m, and the granularity of described frit micro mist material is the 20-80 order.
CN201310285357.4A 2013-07-08 2013-07-08 A kind of distributing technique once burning crystallite composite brick Active CN103358392B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104742237A (en) * 2015-02-06 2015-07-01 佛山石湾鹰牌陶瓷有限公司 Material distribution method for flaky frit

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1788960A (en) * 2005-12-05 2006-06-21 萧华 Secondary material distributing method for producing crystallite brick
CN1803725A (en) * 2006-01-16 2006-07-19 佛山石湾鹰牌陶瓷有限公司 Ceramic brick surface material distribution method and equipment
CN201424252Y (en) * 2009-05-14 2010-03-17 嘉兴市天龙机械设备有限公司 Automatic dry-mixed mortar storage tank
CN201873320U (en) * 2010-09-30 2011-06-22 岳西县永泰机械制造有限公司 Raw material conveying device for brick making machine
CN102303358A (en) * 2011-09-19 2012-01-04 杭州诺贝尔集团有限公司 Method for producing polished tile simulating texture of natural stone
CN202481730U (en) * 2012-03-09 2012-10-10 无锡市顺达物流涂装设备有限公司 Automatic feeding device
CN102862219A (en) * 2012-09-28 2013-01-09 广东汇亚陶瓷有限公司 Production method and equipment of porcelain micro powder polished brick
KR101237061B1 (en) * 2011-03-29 2013-02-25 현대제철 주식회사 Sprinkler for chute
CN202846667U (en) * 2012-10-23 2013-04-03 泉州市恒兴工业机械有限公司 Belt conveying device of block making machine
CN202878470U (en) * 2012-09-27 2013-04-17 广东博德精工建材有限公司 Artificial marble material distribution equipment
CN202923095U (en) * 2012-09-27 2013-05-08 广东博德精工建材有限公司 Automatic material distribution device of ceramic belt type decorating machine

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1788960A (en) * 2005-12-05 2006-06-21 萧华 Secondary material distributing method for producing crystallite brick
CN1803725A (en) * 2006-01-16 2006-07-19 佛山石湾鹰牌陶瓷有限公司 Ceramic brick surface material distribution method and equipment
CN201424252Y (en) * 2009-05-14 2010-03-17 嘉兴市天龙机械设备有限公司 Automatic dry-mixed mortar storage tank
CN201873320U (en) * 2010-09-30 2011-06-22 岳西县永泰机械制造有限公司 Raw material conveying device for brick making machine
KR101237061B1 (en) * 2011-03-29 2013-02-25 현대제철 주식회사 Sprinkler for chute
CN102303358A (en) * 2011-09-19 2012-01-04 杭州诺贝尔集团有限公司 Method for producing polished tile simulating texture of natural stone
CN202481730U (en) * 2012-03-09 2012-10-10 无锡市顺达物流涂装设备有限公司 Automatic feeding device
CN202878470U (en) * 2012-09-27 2013-04-17 广东博德精工建材有限公司 Artificial marble material distribution equipment
CN202923095U (en) * 2012-09-27 2013-05-08 广东博德精工建材有限公司 Automatic material distribution device of ceramic belt type decorating machine
CN102862219A (en) * 2012-09-28 2013-01-09 广东汇亚陶瓷有限公司 Production method and equipment of porcelain micro powder polished brick
CN202846667U (en) * 2012-10-23 2013-04-03 泉州市恒兴工业机械有限公司 Belt conveying device of block making machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104742237A (en) * 2015-02-06 2015-07-01 佛山石湾鹰牌陶瓷有限公司 Material distribution method for flaky frit

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Effective date of registration: 20190912

Address after: 528031 Guangdong Province, Foshan city Chancheng District Zhangcha River Road Eagle Technology Building

Co-patentee after: Roc pottery Co., Ltd of Foshan Shi Wan China

Patentee after: Foshan Shiwan Eagle Brand Ceramic Co., Ltd.

Co-patentee after: Heyuan Dongyuan Yingpai Ceramics Co. Ltd

Address before: 528031 Guangdong Province, Foshan city Chancheng District Zhangcha River Road Eagle Technology Building

Co-patentee before: Roc pottery Co., Ltd of Foshan Shi Wan China

Patentee before: Foshan Shiwan Eagle Brand Ceramic Co., Ltd.

Co-patentee before: EAGLE BRAND CERAMIC (HEYUAN) CO., LTD.

CP01 Change in the name or title of a patent holder

Address after: 528031 Guangdong Province, Foshan city Chancheng District Zhangcha River Road Eagle Technology Building

Co-patentee after: Roc pottery Co., Ltd of Foshan Shi Wan China

Patentee after: Foshan Shiwan Eagle Brand Ceramic Co., Ltd.

Co-patentee after: EAGLE BRAND CERAMIC (HEYUAN) CO., LTD.

Address before: 528031 Guangdong Province, Foshan city Chancheng District Zhangcha River Road Eagle Technology Building

Co-patentee before: Foshan Shiwan Eagle Brand Huapeng Ceramic Co., Ltd.

Patentee before: Foshan Shiwan Eagle Brand Ceramic Co., Ltd.

Co-patentee before: EAGLE BRAND CERAMIC (HEYUAN) CO., LTD.

CP01 Change in the name or title of a patent holder
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TR01 Transfer of patent right

Effective date of registration: 20191227

Address after: 528000 Guangdong province Foshan city Shiwan District Chancheng town Yuejin Road No. 2 B block ten layer

Co-patentee after: Foshan Yingpai Technology Co., Ltd

Patentee after: Foshan Shiwan Eagle Brand Ceramic Co., Ltd.

Co-patentee after: Heyuan Dongyuan Yingpai Ceramics Co. Ltd

Address before: 528031 Guangdong Province, Foshan city Chancheng District Zhangcha River Road Eagle Technology Building

Co-patentee before: Roc pottery Co., Ltd of Foshan Shi Wan China

Patentee before: Foshan Shiwan Eagle Brand Ceramic Co., Ltd.

Co-patentee before: Heyuan Dongyuan Yingpai Ceramics Co. Ltd

TR01 Transfer of patent right