CN103337768B - Plug jig for accurate plug operation - Google Patents
Plug jig for accurate plug operation Download PDFInfo
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- CN103337768B CN103337768B CN201310238334.8A CN201310238334A CN103337768B CN 103337768 B CN103337768 B CN 103337768B CN 201310238334 A CN201310238334 A CN 201310238334A CN 103337768 B CN103337768 B CN 103337768B
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Abstract
本发明提供了一种插入作业精确插入治具,它包括底座和盖板,所述底座左右两侧设有水平滑槽,所述水平滑槽内装有接插头孔距调整螺丝,所述盖板安装于所述底座上,所述盖板包括侧板,所述侧板设于所述盖板左右两侧,所述侧板穿设有所述接插头孔距调整螺丝,所述底座和所述盖板通过所述接插头孔距调整螺丝连接,所述侧板顶部设有固定板及翻转板,所述固定板及翻转板之间设有翻转合页,所述翻转板连接有活动板,所述活动板设有盖板高度调整螺丝,所述盖板高度调整螺丝连接所述翻转板及所述活动板。本发明结构简单,实用性强,可以精确的进行插入作业,从而避免了不良件的产生,同时由于可以准确的定位,提高了生产效率,降低作业员工作强度。
The invention provides an accurate insertion jig for insertion operation, which includes a base and a cover plate. Horizontal chute is provided on the left and right sides of the base. The horizontal chute is equipped with a plug hole distance adjustment screw. The cover plate Installed on the base, the cover plate includes side plates, the side plates are arranged on the left and right sides of the cover plate, the side plates are pierced with the plug hole distance adjustment screws, the base and the The cover plate is connected by the adjustment screw for the hole distance of the plug, the top of the side plate is provided with a fixed plate and a flip plate, a flip hinge is arranged between the fixed plate and the flip plate, and the flip plate is connected with a movable plate , the movable plate is provided with a cover plate height adjustment screw, and the cover plate height adjustment screw connects the flip plate and the movable plate. The invention is simple in structure, strong in practicability, and can accurately perform insertion operation, thereby avoiding the generation of defective parts. At the same time, due to accurate positioning, the production efficiency is improved and the work intensity of operators is reduced.
Description
技术领域 technical field
本发明涉及一种治具,具体涉及一种插入作业精确插入治具。 The invention relates to a jig, in particular to an accurate insertion jig for insertion work.
背景技术 Background technique
生产过程中常常需要对接插件进行插入作业,在插入作业时需要固定一头已经插入完成的接插头,插入时必须按顺序插入对应的插孔内,比如在电子类的生产过程中就常常需要将电线插入相应的插孔内。传统的作业方式是直接进行手工插入,但是直接手工作业存在以下缺点:1、容易发生不良(色误配、全误配等); During the production process, it is often necessary to insert the connector. During the insertion operation, it is necessary to fix a plug that has been inserted. When inserting, it must be inserted into the corresponding jack in order. For example, in the production process of electronics, it is often necessary to insert the wire Insert it into the corresponding socket. The traditional operation method is to directly insert manually, but the direct manual operation has the following disadvantages: 1. It is prone to defects (color mismatch, full mismatch, etc.);
2、工作效率低;3作业员作业时需要首先确定插孔位置工作强度大。 2. Low work efficiency; 3. The operator needs to first determine the position of the jack when working, and the work intensity is high.
发明内容 Contents of the invention
发明目的:本发明的目的就是提供一种可以使得插入作业变得生产精度高、效率快的插入作业精确插入治具。 Purpose of the invention: The purpose of the present invention is to provide a precise insertion jig for the insertion operation, which can make the insertion operation high in production precision and fast in efficiency.
技术方案:为实现上述目的,本发明采取了如下的技术方案: Technical solution: In order to achieve the above object, the present invention adopts the following technical solutions:
一种插入作业精确插入治具,其特征在于:它包括底座和盖板,所述底座左右两侧设有水平滑槽,所述水平滑槽内装有接插头孔距调整螺丝,所述盖板安装于所述底座上,所述盖板包括侧板,所述侧板设于所述盖板左右两侧,所述侧板穿设有所述接插头孔距调整螺丝,所述底座和所述盖板通过所述接插头孔距调整螺丝连接,调节所述接插头孔距调整螺丝可使所述盖板前后移动,所述侧板顶部设有固定板及翻转板,所述固定板及翻转板之间设有翻转合页,所述翻转板连接有活动板,所述活动板设有盖板高度调整螺丝,所述盖板高度调整螺丝连接所述翻转板及所述活动板。本发明设有底座和盖板,将盖板放置入底座,盖板上设有接插头孔距调整螺丝和盖板高度调整螺丝,通过调节接插头孔距调整螺丝可以使盖板前后移动,通过调节盖板高度调整螺丝,可以将盖板调节至合适的高度,使用本发明插入电线时,将被插头粘在被插头底板上,接插头放入被插头内,把被插头底板平放入本发明的底座上,盖上盖板,拧松盖板高度调整螺丝,调整盖板高度与接插头在同一水平线上,固定螺丝;拧松接插头孔距调整螺丝,前后调整盖板,调节至合适的位置后,只露出被插头底板上需要插入电线的插孔,其它插孔被盖板盖住,这样就可以精确的进行插入作业,从而避免了因误配等原因导致不良件的产生,同时由于可以准确的定位,从而使得作业员不需要数插孔,提高了生产效率,降低作业员工作强度。 An accurate insertion jig for insertion operation, characterized in that it includes a base and a cover plate, horizontal chutes are provided on the left and right sides of the base, the horizontal chute is equipped with a plug hole distance adjustment screw, and the cover plate Installed on the base, the cover plate includes side plates, the side plates are arranged on the left and right sides of the cover plate, the side plates are pierced with the plug hole distance adjustment screws, the base and the The cover plate is connected by the hole distance adjustment screw of the plug. Adjusting the hole distance adjustment screw of the plug can make the cover plate move forward and backward. The top of the side plate is provided with a fixed plate and a flip plate. The fixed plate and the A turning hinge is arranged between the turning plates, and the turning plate is connected with a movable plate, and the movable plate is provided with a height adjusting screw of a cover plate, and the height adjusting screw of the cover plate is connected with the turning plate and the movable plate. The invention is provided with a base and a cover plate, and the cover plate is placed into the base, and the cover plate is provided with a plug hole distance adjustment screw and a cover plate height adjustment screw, and the cover plate can be moved forward and backward by adjusting the plug hole distance adjustment screw. Adjust the height adjustment screw of the cover plate, and the cover plate can be adjusted to a suitable height. When using the present invention to insert electric wires, the plug will be stuck on the bottom plate of the plug, the plug will be put into the plug, and the bottom plate of the plug will be put into the plug. On the base of the invention, cover the cover plate, loosen the height adjustment screw of the cover plate, adjust the height of the cover plate to be on the same horizontal line as the connector, and fix the screw; loosen the adjustment screw of the hole distance of the connector plug, and adjust the cover plate back and forth until it is suitable After the position, only the jacks that need to be inserted into the wires on the bottom plate of the plug are exposed, and the other jacks are covered by the cover plate, so that the insertion operation can be performed accurately, thereby avoiding the occurrence of defective parts due to mismating and other reasons, and at the same time Due to the accurate positioning, the operator does not need to count the sockets, which improves the production efficiency and reduces the work intensity of the operator.
所述盖板还包括背面板,所述背面板垂直所述底座,所述背面板连接所述盖板的左右侧板,所述固定板设于所述背面板及所述侧板顶部。 The cover plate also includes a back plate, the back plate is perpendicular to the base, the back plate is connected to the left and right side plates of the cover plate, and the fixing plate is arranged at the top of the back plate and the side plates.
所述活动板包括垂直面板及水平面板,两者为一整体,所述盖板高度调整螺丝设于所述垂直面板上,连接所述翻转板。 The movable plate includes a vertical panel and a horizontal panel, both of which are integrated, and the height adjustment screw of the cover plate is arranged on the vertical panel to connect with the turning plate.
所述活动板设有垂直滑槽,所述盖板高度调整螺丝安装于所述垂直滑槽内。 The movable plate is provided with a vertical chute, and the height adjustment screw of the cover plate is installed in the vertical chute.
所述底座为中间水平两侧垂直的槽体。 The base is a vertical groove on both sides of the middle horizontal.
所述底座中间水平部分设有凹槽,所述凹槽设于所述水平部分的前端。凹槽的设置便于放入和拿出被插头底板。 The middle horizontal part of the base is provided with a groove, and the groove is arranged at the front end of the horizontal part. The setting of the groove is convenient for putting in and taking out the bottom plate of the plug.
所述盖板最大调节宽度小于所述底座的宽度。被插头底板放置在底座上,盖板宽度的限定可以避免盖板完全盖住被插头底板,便于插入作业。 The maximum adjustable width of the cover plate is smaller than the width of the base. The plug base plate is placed on the base, and the width of the cover plate can be limited to prevent the cover plate from completely covering the plug base plate, which facilitates the insertion operation.
有益效果:采用上述技术方案的本发明具有以下优点: Beneficial effects: the present invention adopting the above-mentioned technical solution has the following advantages:
本发明结构简单,实用性强,本发明设有底座和盖板,将盖板放置入底座,盖板上设有接插头孔距调整螺丝和盖板高度调整螺丝,通过调节接插头孔距调整螺丝可以使盖板前后移动,通过调节盖板高度调整螺丝,可以将盖板调节至合适的高度,使用本发明插入电线时,将被插头粘在被插头底板上,接插头放入被插头内,这样就可以精确的进行插入作业,从而避免了因误配等原因导致不良件的产生,同时由于可以准确的定位,从而使得作业员不需要数插孔,提高了生产效率(原来1人插入作业500pin/小时,使用工具1人插入作业900pin/小时),降低作业员工作强度。 The present invention is simple in structure and strong in practicability. The present invention is provided with a base and a cover plate. The cover plate is placed into the base. The screw can make the cover plate move back and forth. By adjusting the height adjustment screw of the cover plate, the cover plate can be adjusted to a suitable height. When using the invention to insert the wire, the plug will be stuck on the bottom plate of the plug, and the plug will be put into the plug. , so that the insertion operation can be performed accurately, thereby avoiding the occurrence of defective parts due to misalignment and other reasons. The operation is 500pin/hour, and one person uses the tool to insert the operation 900pin/hour), which reduces the work intensity of the operator.
附图说明 Description of drawings
图1为本发明的立体示意图; Fig. 1 is the three-dimensional schematic diagram of the present invention;
图2为本发明的展开的结构示意图; Fig. 2 is a schematic structural diagram of the expansion of the present invention;
图3为本发明中的盖板的后视图; Fig. 3 is the back view of cover plate among the present invention;
图4为本实用型新的俯视图; Fig. 4 is a new top view of the utility model;
图中:1-翻转合页、2-翻转板、3-垂直面板、4-接插头孔距调整螺丝、5-水平滑槽、6-垂直滑槽、7-盖板高度调整螺丝、8-水平面板、9-凹槽、10-被插头底板、11-侧板、12-底座、13-背面板、14-固定板。 In the figure: 1-Flip hinge, 2-Flip plate, 3-Vertical panel, 4-Connector hole distance adjustment screw, 5-Horizontal chute, 6-Vertical chute, 7-Cover height adjustment screw, 8- Horizontal panel, 9-groove, 10-plug bottom plate, 11-side plate, 12-base, 13-back plate, 14-fixed plate.
具体实施方式 Detailed ways
下面结合附图对本发明进一步阐述。 The present invention is further elaborated below in conjunction with accompanying drawing.
如附图所示:一种插入作业精确插入治具,其特征在于:它包括底座12和盖板,所述底座12左右两侧设有水平滑槽5,所述水平滑槽5内装有接插头孔距调整螺丝4,所述盖板安装于所述底座12上,所述盖板包括侧板11,所述侧板11设于所述盖板左右两侧,所述侧板11穿设有所述接插头孔距调整螺丝4,所述底座12和所述盖板通过所述接插头孔距调整螺丝4连接,调节所述接插头孔距调整螺丝4可使所述盖板前后移动,所述侧板11顶部设有固定板14及翻转板2,所述固定板14及翻转板2之间设有翻转合页1,所述翻转板2连接有活动板,所述活动板设有盖板高度调整螺丝7,所述盖板高度调整螺丝7连接所述翻转板2及所述活动板,所述盖板还包括背面板13,所述背面板13垂直所述底座12,所述背面板13连接所述盖板的左右侧板11,所述固定板14设于所述背面板13及所述侧板11顶部,所述活动板包括垂直面板3及水平面板8,两者为一整体,所述盖板高度调整螺丝7设于所述垂直面板3上,连接所述翻转板2,所述底座12中间水平部分设有凹槽9,所述凹槽9设于所述水平部分的前端。 As shown in the accompanying drawings: a precise insertion jig for inserting operations is characterized in that it includes a base 12 and a cover plate, the left and right sides of the base 12 are provided with horizontal chute 5, and the horizontal chute 5 is equipped with a connector The plug hole distance adjustment screw 4, the cover plate is installed on the base 12, the cover plate includes side plates 11, the side plates 11 are located on the left and right sides of the cover plate, and the side plates 11 pass through There is the plug hole distance adjustment screw 4, the base 12 and the cover plate are connected through the plug hole distance adjustment screw 4, and the plug hole distance adjustment screw 4 can be adjusted to make the cover plate move forward and backward , the top of the side plate 11 is provided with a fixed plate 14 and a turning plate 2, a turning hinge 1 is arranged between the fixing plate 14 and the turning plate 2, the turning plate 2 is connected with a movable plate, and the movable plate is provided There is a cover plate height adjustment screw 7, the cover plate height adjustment screw 7 is connected to the flip plate 2 and the movable plate, the cover plate also includes a back panel 13, and the back panel 13 is perpendicular to the base 12, so The back plate 13 is connected to the left and right side plates 11 of the cover plate, the fixed plate 14 is arranged on the top of the back plate 13 and the side plate 11, and the movable plate includes a vertical panel 3 and a horizontal panel 8, both As a whole, the height adjustment screw 7 of the cover plate is arranged on the vertical panel 3, connected to the turning plate 2, and the middle horizontal part of the base 12 is provided with a groove 9, and the groove 9 is arranged on the The front end of the horizontal section.
本发明使用时,将底座放置于操作台面上,将盖板放置入底座12上,将被插头粘在被插头底板10上,接插头放入被插头内,把被插头底板平放入本发明的底座12上,盖上盖板,盖板高度调整螺丝7,调整盖板高度与接插头在同一水平线上,固定盖板高度调整螺丝7;拧松接插头孔距调整螺丝4,前后调整盖板,调节至合适的位置后,固定接插头孔距调整螺丝4,此时只露出被插头底板10上需要插入电线的插孔,其它插孔被盖板盖住,这样就可以精确的进行插入作业,从而避免了因误配等原因导致不良件的产生,同时由于可以准确的定位,从而使得作业员不需要数插孔,提高了生产效率,降低作业员工作强度。 When the present invention is in use, the base is placed on the operating table, the cover plate is placed on the base 12, the plug is stuck on the plug base 10, the plug is put into the plug, and the plug base is flatly placed in the present invention. On the base 12 of the base, cover the cover plate, adjust the height of the cover plate with screw 7, adjust the height of the cover plate to be on the same horizontal line as the connector, fix the height adjustment screw 7 of the cover plate; Board, after adjusting to a suitable position, fix the plug hole distance adjustment screw 4, at this time only the jack that needs to be inserted into the wire on the plug base plate 10 is exposed, and the other jacks are covered by the cover plate, so that the insertion can be performed accurately Operation, thereby avoiding the occurrence of defective parts due to misalignment and other reasons. At the same time, due to the accurate positioning, the operator does not need to count the jacks, which improves the production efficiency and reduces the operator's work intensity.
以上仅仅是本发明的一种具体实施方式,应理解此实施方式仅用于说明本发明而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落于本发明所附权利要求所限定,本发明的保护范围应以本发明的权利要求为准。 The above is only a specific implementation of the present invention. It should be understood that this implementation is only used to illustrate the present invention and is not intended to limit the scope of the present invention. After reading the present invention, those skilled in the art will understand the various equivalents of the present invention Modifications in form all fall within the limits of the appended claims of the present invention, and the scope of protection of the present invention should be based on the claims of the present invention.
Claims (7)
Priority Applications (1)
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CN201310238334.8A CN103337768B (en) | 2013-06-17 | 2013-06-17 | Plug jig for accurate plug operation |
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CN201310238334.8A CN103337768B (en) | 2013-06-17 | 2013-06-17 | Plug jig for accurate plug operation |
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CN103337768B true CN103337768B (en) | 2015-05-20 |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1767290A (en) * | 2004-09-28 | 2006-05-03 | 矢崎总业株式会社 | Terminal Insertion Device |
CN201741974U (en) * | 2010-09-10 | 2011-02-09 | 惠州住成电装有限公司 | Mistake proofing jig for plug mounting |
CN202281578U (en) * | 2011-10-27 | 2012-06-20 | 中山新宝五金弹簧有限公司 | Spring length inspection tool |
CN202318073U (en) * | 2011-11-14 | 2012-07-11 | 纬创资通股份有限公司 | Jig mechanism for fixing electronic device |
CN202428136U (en) * | 2011-12-09 | 2012-09-12 | 杭州大和热磁电子有限公司 | Combined welding and positioning fixture |
CN203326340U (en) * | 2013-06-17 | 2013-12-04 | 昆山杰迪克电子有限公司 | Accurately inserting tool used for inserting operation |
-
2013
- 2013-06-17 CN CN201310238334.8A patent/CN103337768B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1767290A (en) * | 2004-09-28 | 2006-05-03 | 矢崎总业株式会社 | Terminal Insertion Device |
CN201741974U (en) * | 2010-09-10 | 2011-02-09 | 惠州住成电装有限公司 | Mistake proofing jig for plug mounting |
CN202281578U (en) * | 2011-10-27 | 2012-06-20 | 中山新宝五金弹簧有限公司 | Spring length inspection tool |
CN202318073U (en) * | 2011-11-14 | 2012-07-11 | 纬创资通股份有限公司 | Jig mechanism for fixing electronic device |
CN202428136U (en) * | 2011-12-09 | 2012-09-12 | 杭州大和热磁电子有限公司 | Combined welding and positioning fixture |
CN203326340U (en) * | 2013-06-17 | 2013-12-04 | 昆山杰迪克电子有限公司 | Accurately inserting tool used for inserting operation |
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