CN103335745A - Carbon crystal heating plate quality detection device and method thereof - Google Patents

Carbon crystal heating plate quality detection device and method thereof Download PDF

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Publication number
CN103335745A
CN103335745A CN2013101959995A CN201310195999A CN103335745A CN 103335745 A CN103335745 A CN 103335745A CN 2013101959995 A CN2013101959995 A CN 2013101959995A CN 201310195999 A CN201310195999 A CN 201310195999A CN 103335745 A CN103335745 A CN 103335745A
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transport tape
preheating table
transmission shaft
heating plate
preheating
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CN2013101959995A
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CN103335745B (en
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胡少华
周培
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Zhejiang Hengjia Photoenergy Equipment Co ltd
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ZHEJIANG WANGPIN TECHNOLOGY Co Ltd
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Publication of CN103335745A publication Critical patent/CN103335745A/en
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Abstract

The invention discloses a carbon crystal heating plate quality detection device and a method thereof. The device comprises a heating plate transmission belt, a heating plate transmission shaft set, a power detection transmission belt, a power detection transmission shaft set, a transmission shaft connecting block, an angular adjustment motor, a left power detector, a right power detector, a power detection frame, a heating plate counting sensor, a right retractable block, a travel switch, a left retractable block, a non-defective product area transmission belt, a defective product area transmission belt, a subarea bench transmission shaft set, a subarea bench frame, a right preheating plate transmission belt, a heat radiation detection frame, a preheating plate, a preheating plate bottom transmission belt, a left preheating plate transmission plate, a manipulator set, a curvy transmission belt, a thermal imaging detector, a preheating plate counter, a right preheating contact, a left preheating contact, a roller train and a preheating transmission shaft set. The device and the method of the invention are suitable for detecting the carbon crystal heating plate rated power, the thermal imaging uniformity and the heating plate surface hot spot. The structure is designed in a novel and skillful manner, and the automation level is advanced to a certain degree.

Description

A kind of carbon element crystal heating plate quality detection apparatus and method thereof
Technical field
The present invention relates to a kind of carbon element crystal heating plate quality detection apparatus and method thereof, for detection of carbon element crystal heating plate rated power, thermal imaging uniformity coefficient and heating board surface focus.
Background technology
Carbon element crystal is the carbon element class material by modification, in high temperature, hyperbaric environment, and the small crystal of nanoscale that extracts through multiple working procedure such as ball milling, softening, purification, extraction.A large amount of carbon element crystals can the phase mutual friction, concussion under electric field action, and crystal is done " cloth youth motion " under effect of electric field, and produces a large amount of heats.Thereby realize the conversion of " electricity-Re ".A large amount of experimental datas confirm, "---Re " conversion efficiency of carbon element crystal has reached more than 99%.It is "---Re " material that conversion efficiency is the highest of finding up to now.Carbon element crystal heating plate claims " the brilliant plate of carbon " again, and it is to have utilized " electricity-Re " transfer principle of carbon element crystal and the high-quality plane of producing heats product.It heats product all being better than carbon element of the same type greatly aspect the resistance to aging of the homogeneity that heats, product and wear-resisting, the insulating property.Ultra-thin, durable, the thermal efficiency is high, heat rapidly, limit certainly temperature function and flexibly power, temperature control technology make the brilliant plate of carbon once emerging, namely obtained the concern of underground heat industry.
The sector belongs to new industry, present development model also is in the exploratory stage, the standard of a lot of standardization does not also have issue, and the regulation of especially relevant carbon element crystal heating plate quality testing aspect is also just carried out an analogy with reference to the standard of other similar products.In the production run of carbon element crystal heating plate, just because of there is not the standard of standardization to put into effect, the relevant a lot of enterprises of the qualified detection of product are not relevant supporting now.Owing to lack corresponding checkout equipment, the product that dispatches from the factory also has only in use just can pinpoint the problems.A kind of like this development model will be a kind of fatal threat to the development of whole industry, not only have influence on the consumer to the degree of belief of this product, and the sector trend is declined.Therefore, necessary production one cover checkout equipment comes yield of products is done coherent detection, to guarantee the quality of appearance back product.
Find through market survey, also there is not corresponding checkout equipment to emerge at present, only also is manually hand-held some pick-up units that carry out of enterprises, accuracy of detection is not high, especially to aspects such as carbon element crystal heating plate rated power, thermal imaging uniformity coefficient and heating board surface focuses, because testing staff's specialty degree is not high, detects quality and be difficult to reach the consumption requirement.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of carbon element crystal heating plate quality detection apparatus and method thereof are provided.
A kind of carbon element crystal heating plate quality detection apparatus, it comprises the heating board transport tape, heating board transmission shaft group, the transmission shaft frame, the power detection transport tape, power detection transmission shaft group, the transmission shaft contiguous block, the angular setting motor, left side power detector, right power detector, the power detection frame, the heating board sensor for countering, right scalable block, travel switch, the scalable block in a left side, non-defective unit district transport tape, substandard products district transport tape, subregion platform transmission shaft group, subregion platform frame, right preheating table transport tape, heat radiation detects frame, preheating table, preheating table bottom transport tape, left side preheating table transport tape, mechanical arm is grabbed group, curved transport tape, the thermal imaging detecting device, the preheating table counter, right pre-thermal contact head, the pre-thermal contact head in a left side, roller set, preheating table transmission shaft group; Heating board transmission shaft group is passed the heating board transport tape and is connected on the transmission shaft frame, the transmission shaft contiguous block is respectively equipped with left power detector and right power detector, power detection transmission shaft group is passed the power detection transport tape and is connected on the transmission shaft contiguous block, the transmission shaft contiguous block is connected on the power detection frame by the angular setting motor, be respectively equipped with the heating board sensor for countering on the power detection frame, right scalable block, travel switch, the scalable block in a left side, non-defective unit district transport tape and product district transport tape are connected on the subregion platform frame by subregion platform transmission shaft group, right preheating table transport tape and left preheating table transport tape are connected heat radiation by preheating table transmission shaft group and detect on the frame, be provided with preheating table between right preheating table transport tape and the left preheating table transport tape, heat radiation detects the frame bottom and is provided with preheating table bottom transport tape, heat radiation detects the frame end and is provided with curved transport tape, and curved transport tape is provided with mechanical arm and grabs group.
Middle 20~100 millimeters places of distance are provided with left power detector and right power detector respectively on the described transmission shaft contiguous block.
Described power detection frame inside rear both sides are respectively equipped with right scalable block and left scalable block, are provided with travel switch in the middle of the inside rear.
Described heat radiation detects the frame centre position and is provided with thermal imaging detecting device, preheating table counter.
Both sides are respectively equipped with right pre-thermal contact head, the pre-thermal contact head in a left side, roller set on the described preheating table.
The carbon element crystal heating plate quality determining method of described equipment, its heating board transmission shaft group drive heating board transport tape that is connected on the transmission shaft frame transfers to power detection frame entrance with carbon element crystal heating plate, power detection transmission shaft group drives the power detection transport tape carbon element crystal heating plate is delivered to detection zone, when carbon element crystal heating plate touching travel switch, right scalable block and left scalable block lift, left side power detector, right power detector begins to detect, after detection finishes, right scalable block and left scalable block return to reference position, if detect defective, the angular setting motor rotates 30~45 degree, carbon element crystal heating plate is transferred to substandard products district transport tape by the power detection transport tape, if it is qualified to detect, carbon element crystal heating plate transfers to heat radiation by non-defective unit district transport tape and detects on the preheating table of frame, preheating table transmission shaft group drives right preheating table transport tape and the operation of left preheating table transport tape, right preheating table transport tape and left preheating table transport tape drive preheating table and are transferred to the lower end from the upper end until being transported on the transport tape of preheating table bottom, preheating table bottom transport tape transmission preheating table is transported to the front from behind, the thermal imaging detecting device detects the carbon element crystal heating plate of the inner preheating of preheating table, and by preheating table counter records testing result, when preheating table transfers to preheating table bottom transport tape end, mechanical arm is grabbed group and is grasped preheating table automatically, when curved transport tape is delivered to the straight-line segment end with preheating table, carbon element crystal heating plate is extracted out so that transmit the rear end from preheating table automatically, and preheating table transfers to left preheating table transport tape and right preheating table transport tape upper end by curved transport tape curved portion.
The invention has the beneficial effects as follows: use the present invention, will play a key effect to the product export qualification rate of enterprise.Equipment set can guarantee the quantity of rated power, thermal stability and the control panel face focus of carbon element crystal heating plate in the source, can guarantee that the consumer is to the degree of belief of the sector when promoting product quality, and the automatization level of lifting enterprise, reduce labour's level, lift technique density.
Description of drawings
Fig. 1 illustrates intention for carbon element crystal heating plate quality detection apparatus one-piece construction of the present invention;
Fig. 2 is carbon element crystal heating plate quality detection apparatus power detection platform synoptic diagram;
Fig. 3 is carbon element crystal heating plate quality detection apparatus subregion platform synoptic diagram;
Fig. 4 is carbon element crystal heating plate quality detection apparatus heat radiation monitor station synoptic diagram;
Fig. 5 is carbon element crystal heating plate quality detection apparatus heat radiation monitor station frame synoptic diagram;
Fig. 6 is carbon element crystal heating plate quality detection apparatus preheating table synoptic diagram;
Among the figure, heating board transport tape 1, heating board transmission shaft group 2, transmission shaft frame 3, power detection transport tape 4, power detection transmission shaft group 5, transmission shaft contiguous block 6, angular setting motor 7, left side power detector 8, right power detector 9, power detection frame 10, heating board sensor for countering 11, right scalable block 12, travel switch 13, the scalable block 14 in a left side, non-defective unit district transport tape 15, substandard products district transport tape 16, subregion platform transmission shaft group 17, subregion platform frame 18, right preheating table transport tape 19, heat radiation detects frame 20, preheating table 21, preheating table bottom transport tape 22, left side preheating table transport tape 23, mechanical arm is grabbed group 24, curved transport tape 25, thermal imaging detecting device 26, preheating table counter 27, right pre-thermal contact head 28, the pre-thermal contact head 29 in a left side, roller set 30, preheating table transmission shaft group 31
Embodiment
A kind of carbon element crystal heating plate quality detection apparatus shown in Fig. 1-6, it comprises heating board transport tape (1), heating board transmission shaft group (2), transmission shaft frame (3), power detection transport tape (4), power detection transmission shaft group (5), transmission shaft contiguous block (6), angular setting motor (7), left side power detector (8), right power detector (9), power detection frame (10), heating board sensor for countering (11), right scalable block (12), travel switch (13), a left side scalable block (14), non-defective unit district transport tape (15), substandard products district transport tape (16), subregion platform transmission shaft group (17), subregion platform frame (18), right preheating table transport tape (19), heat radiation detects frame (20), preheating table (21), preheating table bottom transport tape (22), left side preheating table transport tape (23), mechanical arm is grabbed group (24), curved transport tape (25), thermal imaging detecting device (26), preheating table counter (27), right pre-thermal contact head (28), the pre-thermal contact head (29) in a left side, roller set (30), preheating table transmission shaft group (31); Heating board transmission shaft group (2) is passed heating board transport tape (1) and is connected on the transmission shaft frame (3), transmission shaft contiguous block (6) is respectively equipped with left power detector (8) and right power detector (9), power detection transmission shaft group (5) is passed power detection transport tape (4) and is connected on the transmission shaft contiguous block (6), transmission shaft contiguous block (6) is connected on the power detection frame (10) by angular setting motor (7), be respectively equipped with heating board sensor for countering (11) on the power detection frame (10), right scalable block (12), travel switch (13), a left side scalable block (14), non-defective unit district transport tape (15) and product district transport tape (16) are connected on the subregion platform frame (18) by subregion platform transmission shaft group (17), right preheating table transport tape (19) and left preheating table transport tape (23) are connected heat radiation by preheating table transmission shaft group (31) and detect on the frame (20), be provided with preheating table (21) between right preheating table transport tape (19) and the left preheating table transport tape (23), heat radiation detects frame (20) bottom and is provided with preheating table bottom transport tape (22), heat radiation detects frame (20) end and is provided with curved transport tape (25), and curved transport tape (25) is provided with mechanical arm and grabs group (24); Transmission shaft contiguous block (6) is gone up middle 20~100 millimeters places of distance and is provided with left power detector (8) and right power detector (9) respectively; Power detection frame (10) inside rear both sides are respectively equipped with right scalable block (12) and left scalable block (14), are provided with travel switch (13) in the middle of the inside rear; Heat radiation detects frame (20) centre position and is provided with thermal imaging detecting device (26), preheating table counter (27); Preheating table (21) is gone up both sides and is respectively equipped with right pre-thermal contact head (28), the pre-thermal contact head (29) in a left side, roller set (30);
A kind of detection method of carbon element crystal heating plate quality detection apparatus, its heating board transmission shaft group (2) drive heating board transport tape (1) that is connected on the transmission shaft frame (3) transfers to power detection frame (10) entrance with carbon element crystal heating plate, power detection transmission shaft group (5) drives power detection transport tape (4) carbon element crystal heating plate is delivered to detection zone, when carbon element crystal heating plate touching travel switch (13), right scalable block (12) and left scalable block (14) lift, left side power detector (8), right power detector (9) begins to detect, after detection finishes, right scalable block (12) and left scalable block (14) return to reference position, if detect defective, angular setting motor (7) rotates 30~45 degree, carbon element crystal heating plate is transferred to substandard products district transport tape (16) by power detection transport tape (4), if it is qualified to detect, carbon element crystal heating plate transfers to heat radiation by non-defective unit district transport tape (15) and detects on the preheating table (21) of frame (20), preheating table transmission shaft group (31) drives right preheating table transport tape (19) and left preheating table transport tape (23) operation, right preheating table transport tape (19) and left preheating table transport tape (23) drive preheating table (21) and are transferred to the lower end from the upper end until being transported on the preheating table bottom transport tape (22), preheating table bottom transport tape (22) transmission preheating table (21) is transported to the front from behind, thermal imaging detecting device (26) detects the carbon element crystal heating plate of the inner preheating of preheating table (21), and by preheating table counter (27) record testing result, when preheating table (21) transfers to preheating table bottom transport tape (22) end, mechanical arm is grabbed group (24) and is grasped preheating table (21) automatically, when curved transport tape (25) is delivered to the straight-line segment end with preheating table (21), carbon element crystal heating plate is extracted out so that transmit the rear end from preheating table (21) automatically, and preheating table (12) transfers to left preheating table transport tape (23) and right preheating table transport tape (19) upper end by curved transport tape (25) curved portion.
Use the present invention, will play a key effect to the product export qualification rate of enterprise.Equipment set can guarantee the quantity of rated power, thermal stability and the control panel face focus of carbon element crystal heating plate in the source, can guarantee that the consumer is to the degree of belief of the sector when promoting product quality, and the automatization level of lifting enterprise, reduce labour's level, lift technique density.

Claims (6)

1. carbon element crystal heating plate quality detection apparatus, it is characterized in that, comprise heating board transport tape (1), heating board transmission shaft group (2), transmission shaft frame (3), power detection transport tape (4), power detection transmission shaft group (5), transmission shaft contiguous block (6), angular setting motor (7), left side power detector (8), right power detector (9), power detection frame (10), heating board sensor for countering (11), right scalable block (12), travel switch (13), a left side scalable block (14), non-defective unit district transport tape (15), substandard products district transport tape (16), subregion platform transmission shaft group (17), subregion platform frame (18), right preheating table transport tape (19), heat radiation detects frame (20), preheating table (21), preheating table bottom transport tape (22), left side preheating table transport tape (23), mechanical arm is grabbed group (24), curved transport tape (25), thermal imaging detecting device (26), preheating table counter (27), right pre-thermal contact head (28), the pre-thermal contact head (29) in a left side, roller set (30), preheating table transmission shaft group (31); Heating board transmission shaft group (2) is passed heating board transport tape (1) and is connected on the transmission shaft frame (3), transmission shaft contiguous block (6) is respectively equipped with left power detector (8) and right power detector (9), power detection transmission shaft group (5) is passed power detection transport tape (4) and is connected on the transmission shaft contiguous block (6), transmission shaft contiguous block (6) is connected on the power detection frame (10) by angular setting motor (7), be respectively equipped with heating board sensor for countering (11) on the power detection frame (10), right scalable block (12), travel switch (13), a left side scalable block (14), non-defective unit district transport tape (15) and product district transport tape (16) are connected on the subregion platform frame (18) by subregion platform transmission shaft group (17), right preheating table transport tape (19) and left preheating table transport tape (23) are connected heat radiation by preheating table transmission shaft group (31) and detect on the frame (20), be provided with preheating table (21) between right preheating table transport tape (19) and the left preheating table transport tape (23), heat radiation detects frame (20) bottom and is provided with preheating table bottom transport tape (22), heat radiation detects frame (20) end and is provided with curved transport tape (25), and curved transport tape (25) is provided with mechanical arm and grabs group (24).
2. a carbon element crystal heating plate quality detection apparatus is characterized in that, described transmission shaft contiguous block (6) is gone up middle 20~100 millimeters places of distance and is provided with left power detector (8) and right power detector (9) respectively.
3. a carbon element crystal heating plate quality detection apparatus is characterized in that, described power detection frame (10) inside rear both sides are respectively equipped with right scalable block (12) and left scalable block (14), is provided with travel switch (13) in the middle of the inside rear.
4. a carbon element crystal heating plate quality detection apparatus is characterized in that, described heat radiation detects frame (20) centre position and is provided with thermal imaging detecting device (26), preheating table counter (27).
5. a carbon element crystal heating plate quality detection apparatus is characterized in that, described preheating table (21) is gone up both sides and is respectively equipped with right pre-thermal contact head (28), the pre-thermal contact head (29) in a left side, roller set (30).
6. one kind is used the carbon element crystal heating plate quality determining method of equipment according to claim 1, it is characterized in that, heating board transmission shaft group (2) the drive heating board transport tape (1) that is connected on the transmission shaft frame (3) transfers to power detection frame (10) entrance with carbon element crystal heating plate, power detection transmission shaft group (5) drives power detection transport tape (4) carbon element crystal heating plate is delivered to detection zone, when carbon element crystal heating plate touching travel switch (13), right scalable block (12) and left scalable block (14) lift, left side power detector (8), right power detector (9) begins to detect, after detection finishes, right scalable block (12) and left scalable block (14) return to reference position, if detect defective, angular setting motor (7) rotates 30~45 degree, carbon element crystal heating plate is transferred to substandard products district transport tape (16) by power detection transport tape (4), if it is qualified to detect, carbon element crystal heating plate transfers to heat radiation by non-defective unit district transport tape (15) and detects on the preheating table (21) of frame (20), preheating table transmission shaft group (31) drives right preheating table transport tape (19) and left preheating table transport tape (23) operation, right preheating table transport tape (19) and left preheating table transport tape (23) drive preheating table (21) and are transferred to the lower end from the upper end until being transported on the preheating table bottom transport tape (22), preheating table bottom transport tape (22) transmission preheating table (21) is transported to the front from behind, thermal imaging detecting device (26) detects the carbon element crystal heating plate of the inner preheating of preheating table (21), and by preheating table counter (27) record testing result, when preheating table (21) transfers to preheating table bottom transport tape (22) end, mechanical arm is grabbed group (24) and is grasped preheating table (21) automatically, when curved transport tape (25) is delivered to the straight-line segment end with preheating table (21), carbon element crystal heating plate is extracted out so that transmit the rear end from preheating table (21) automatically, and preheating table (12) transfers to left preheating table transport tape (23) and right preheating table transport tape (19) upper end by curved transport tape (25) curved portion.
CN201310195999.5A 2013-05-24 2013-05-24 Carbon crystal heating plate quality detection device and method thereof Active CN103335745B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101346016A (en) * 2007-07-09 2009-01-14 朱思银 Carbon element crystal heating plate and preparation method thereof
JP2010196013A (en) * 2009-02-27 2010-09-09 Toyo Ink Mfg Co Ltd Resin composition
CN202829837U (en) * 2012-09-06 2013-03-27 张家港市广丰玻璃有限公司 Detection turnover stand

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101346016A (en) * 2007-07-09 2009-01-14 朱思银 Carbon element crystal heating plate and preparation method thereof
JP2010196013A (en) * 2009-02-27 2010-09-09 Toyo Ink Mfg Co Ltd Resin composition
CN202829837U (en) * 2012-09-06 2013-03-27 张家港市广丰玻璃有限公司 Detection turnover stand

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Effective date of registration: 20230728

Address after: Room 505, 5th Floor, Hengsen Building, No. 82 Dongyi Road, Huandong Street, Zhuji City, Shaoxing City, Zhejiang Province, 311800

Patentee after: Zhejiang Hengjia Photoenergy Equipment Co.,Ltd.

Address before: Liren Village, Jieting Town, Zhuji City, Zhejiang Province, 311805

Patentee before: ZHEJIANG WANGPIN TECHNOLOGY Co.,Ltd.