CN103335437B - One-stage throttling incomplete-inter-cooling double-working-condition refrigerating system - Google Patents
One-stage throttling incomplete-inter-cooling double-working-condition refrigerating system Download PDFInfo
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- 238000001816 cooling Methods 0.000 title claims abstract description 53
- 239000007788 liquid Substances 0.000 claims abstract description 84
- 230000006835 compression Effects 0.000 claims abstract description 81
- 238000007906 compression Methods 0.000 claims abstract description 81
- 238000005057 refrigeration Methods 0.000 claims abstract description 61
- 239000003507 refrigerant Substances 0.000 claims description 47
- 230000009977 dual effect Effects 0.000 claims description 8
- 230000033228 biological regulation Effects 0.000 claims description 4
- 238000011068 loading method Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000004378 air conditioning Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- 239000013526 supercooled liquid Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000007710 freezing Methods 0.000 description 3
- 230000008014 freezing Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及制冷技术领域,特别是涉及一种通过改变制冷剂流量而进行制冷量调节的一次节流中间不完全冷却双工况双级压缩制冷系统。The invention relates to the technical field of refrigeration, in particular to a two-stage compression refrigeration system with primary throttling intermediate incomplete cooling and dual-working conditions that adjusts the cooling capacity by changing the refrigerant flow rate.
背景技术Background technique
现有用于冻藏冷库的双级压缩制冷系统通常采用温度控制压缩机的开停,当冷库温度达到温控器设置温度时,制冷系统停止工作;当温度上升到温控器设置温度上限时,制冷系统开启。这样的系统存在一个矛盾,当需要开停机温差比较大时,会造成冻藏冷库中存放食品由于冻结率不同带来的食品失水干耗,食品品质下降;当需要开停机温差比较小时,制冷系统开通频繁,不但耗电量增加,而且也会降低制冷系统的使用寿命。此外现有双级压缩制冷系统高、低压容积比为固定的1:3或1:2,对于冷凝温度不断变化的制冷系统,由于高、低压容积比不可调,制冷系统不是在最佳状况下工作,能耗高。The existing two-stage compression refrigeration system used for freezing cold storage usually uses temperature control to start and stop the compressor. When the temperature of the cold storage reaches the temperature set by the thermostat, the refrigeration system stops working; when the temperature rises to the upper limit set by the thermostat, The cooling system is switched on. There is a contradiction in such a system. When the temperature difference between startup and shutdown is relatively large, the food stored in the frozen storage will lose water and dryness due to different freezing rates, and food quality will decline; when the temperature difference between startup and shutdown is relatively small, refrigeration The frequent opening of the system will not only increase the power consumption, but also reduce the service life of the refrigeration system. In addition, the existing two-stage compression refrigeration system has a fixed high-pressure and low-pressure volume ratio of 1:3 or 1:2. For refrigeration systems with changing condensing temperatures, since the high-pressure and low-pressure volume ratios cannot be adjusted, the refrigeration system is not in the best condition. Work, high energy consumption.
由多台压缩冷凝机组和多台室内蒸发器组成的多联式空调系统通过改变制冷剂流量来实现制冷量的控制,系统运行灵活,易于控制,广泛应用于空调领域。但现有多联空调系统都是单级压缩制冷系统,只适用于空调领域,不适用于温度较低的冻藏冷库系统。The multi-connected air conditioning system composed of multiple compression condensing units and multiple indoor evaporators realizes the control of cooling capacity by changing the refrigerant flow rate. The system is flexible in operation and easy to control, and is widely used in the field of air conditioning. However, the existing multi-connected air-conditioning systems are all single-stage compression refrigeration systems, which are only applicable to the field of air-conditioning, and are not suitable for freezing cold storage systems with low temperatures.
对于冻藏冷库(吸气温度较低,通常需要双级压缩系统)和冷藏冷库(吸气温度较高,通常需要单级蒸气压缩系统)并联的系统,常常需要对单、双级蒸气压缩系统单独配置,系统一次性投资大,且制冷量调节完全依靠开停机来实现。For the parallel system of frozen cold storage (lower suction temperature, usually requires a two-stage compression system) and cold storage (higher suction temperature, usually requires a single-stage vapor compression system), it is often necessary to use single and double-stage vapor compression systems. Separately configured, the one-time investment of the system is large, and the adjustment of the cooling capacity is completely realized by starting and stopping.
发明内容Contents of the invention
本发明的目的是针对现有技术中存在的制冷量调节完全依靠开停机来实现的技术缺陷,而提供一种多组变流量压缩冷凝机组并联,既可以实现变流量单级蒸气压缩循环,又可以实现变流量一次节流中间不完全冷却的双级压缩循环的制冷系统。The purpose of the present invention is to solve the technical defect in the prior art that the cooling capacity adjustment is completely realized by starting and shutting down, and to provide a parallel connection of multiple sets of variable flow compression condensing units, which can not only realize the variable flow single-stage vapor compression cycle, but also A refrigeration system with a two-stage compression cycle that can realize variable flow, one throttling, and incomplete cooling in the middle.
为实现本发明的目的所采用的技术方案是:The technical scheme adopted for realizing the purpose of the present invention is:
一种一次节流中间不完全冷却双工况制冷系统,其特征在于,包括并联在高温吸气管路、低温吸气管路和高压供液管路之间的多组变流量压缩冷凝机组;每组所述变流量压缩冷凝机组由低压定流量压缩机、低压变流量压缩机、高压变流量压缩机、第一单向阀、第二单向阀、第三单向阀、第一阀门、第二阀门、第三阀门、第四阀门、第五阀门、第六阀门、冷凝器、中间冷却器及节流阀组成;每组所述变流量压缩冷凝机组中的所述第一阀门进口与所述高温吸气管路连接,所述第二阀门进口与所述低温吸气管路连接,所述中间冷却器管侧出口与所述高压供液管路连接;所述第一阀门出口和所述第二阀门出口分别与所述低压定流量压缩机吸气口、所述低压变流量压缩机吸气口和所述第四阀门进口连接,所述低压定流量压缩机排气口与所述第一单向阀进口连接,所述低压变流量压缩机排气口与所述第二单向阀进口连接,所述第一单向阀出口与所述第二单向阀出口并联后分别与所述第三阀门进口、所述第五阀门进口和所述中间冷却器壳侧出口连接,所述第三阀门出口与所述第四阀门出口并联后与所述高压变流量压缩机吸气口连接,所述高压变流量压缩机排气口与所述第三单向阀进口连接,所述第三单向阀出口与所述第五阀门出口并联后与所述冷凝器进口连接,所述冷凝器出口分别与所述第六阀门进口和所述中间冷却器管侧进口连接,所述第六阀门出口经所述节流阀与所述中间冷却器壳侧进口连接;通过控制所述第一阀门、第二阀门、第三阀门、第四阀门、第五阀门和第六阀门的开启或关闭,既可以从所述高温吸气管路吸气实现单级压缩制冷循环向所述高压供液管路供液,又可以从所述低温吸气管路吸气实现一次节流中间不完全冷却双级压缩制冷循环向所述高压供液管路供液。A dual-working mode refrigeration system with incomplete cooling in the middle of one throttling, characterized in that it includes multiple sets of variable flow compression condensing units connected in parallel between the high-temperature suction pipeline, the low-temperature suction pipeline, and the high-pressure liquid supply pipeline; Each set of variable flow compression condensing units consists of a low-pressure constant-flow compressor, a low-pressure variable-flow compressor, a high-pressure variable-flow compressor, a first check valve, a second check valve, a third check valve, a first valve, The second valve, the third valve, the fourth valve, the fifth valve, the sixth valve, the condenser, the intercooler and the throttling valve; The high-temperature suction pipeline is connected, the inlet of the second valve is connected to the low-temperature suction pipeline, and the outlet of the intercooler tube side is connected to the high-pressure liquid supply pipeline; the outlet of the first valve and the The outlet of the second valve is respectively connected to the suction port of the low-pressure constant-flow compressor, the suction port of the low-pressure variable-flow compressor, and the inlet of the fourth valve, and the exhaust port of the low-pressure constant-flow compressor is connected to the The inlet of the first one-way valve is connected, the exhaust port of the low-pressure variable flow compressor is connected with the inlet of the second one-way valve, and the outlet of the first one-way valve is connected in parallel with the outlet of the second one-way valve respectively It is connected with the third valve inlet, the fifth valve inlet and the shell-side outlet of the intercooler, and the third valve outlet is connected in parallel with the fourth valve outlet to suck air from the high-pressure variable flow compressor The exhaust port of the high-pressure variable flow compressor is connected to the inlet of the third check valve, and the outlet of the third check valve is connected in parallel with the outlet of the fifth valve and then connected to the inlet of the condenser. The outlet of the condenser is respectively connected with the inlet of the sixth valve and the inlet of the pipe side of the intercooler, and the outlet of the sixth valve is connected with the inlet of the shell side of the intercooler through the throttle valve; by controlling the The opening or closing of the first valve, the second valve, the third valve, the fourth valve, the fifth valve and the sixth valve can realize the single-stage compression refrigeration cycle from the high-temperature suction pipeline to the high-pressure Liquid is supplied by the liquid supply pipeline, and air can be sucked from the low-temperature suction pipeline to realize primary throttling, intermediate incomplete cooling, and a two-stage compression refrigeration cycle to supply liquid to the high-pressure liquid supply pipeline.
一次节流中间不完全冷却双工况冷却后节流制冷系统,包括并联在高温吸气管路、低温吸气管路和高压供液管路之间的多组变流量压缩冷凝机组;每组所述变流量压缩冷凝机组由低压定流量压缩机、低压变流量压缩机、高压变流量压缩机、第一单向阀、第二单向阀、第三单向阀、第一阀门、第二阀门、第三阀门、第四阀门、第五阀门、第六阀门、冷凝器、中间冷却器及节流阀组成;每组所述变流量压缩冷凝机组中的所述第一阀门进口与所述高温吸气管路连接,所述第二阀门进口与所述低温吸气管路连接,所述中间冷却器管侧出口分别与所述高压供液管路和第六阀门进口连接;所述第一阀门出口与所述第二阀门出口分别与所述低压定流量压缩机吸气口、所述低压变流量压缩机吸气口和所述第四阀门进口连接,所述低压定流量压缩机排气口与所述第一单向阀进口连接,所述低压变流量压缩机排气口与所述第二单向阀进口连接,所述第一单向阀出口与所述第二单向阀出口并联后分别与所述第三阀门进口、所述第五阀门进口和所述中间冷却器壳侧出口连接,所述第三阀门出口与所述第四阀门出口并联后与所述高压变流量压缩机吸气口连接,所述高压变流量压缩机排气口与所述第三单向阀进口连接,所述第三单向阀出口与所述第五阀门出口并联后与所述冷凝器进口连接,所述冷凝器出口与所述中间冷却器管侧进口连接,所述第六阀门出口经所述节流阀与所述中间冷却器壳侧进口连接;通过控制所述第一阀门、第二阀门、第三阀门、第四阀门、第五阀门和第六阀门的开启或关闭,既可以从所述高温吸气管路吸气实现单级压缩制冷循环向所述高压供液管路供液,又可以从所述低温吸气管路吸气实现一次节流中间不完全冷却双级压缩制冷循环向所述高压供液管路供液。Incomplete cooling in the middle of primary throttling and dual working condition throttling refrigeration system after cooling, including multiple sets of variable flow compression condensing units connected in parallel between the high-temperature suction pipeline, low-temperature suction pipeline and high-pressure liquid supply pipeline; The variable flow compression condensing unit consists of a low pressure constant flow compressor, a low pressure variable flow compressor, a high pressure variable flow compressor, a first one-way valve, a second one-way valve, a third one-way valve, a first valve, a second valve, third valve, fourth valve, fifth valve, sixth valve, condenser, intercooler and throttling valve; the first valve inlet and the The high-temperature suction pipeline is connected, the inlet of the second valve is connected with the low-temperature suction pipeline, and the pipe-side outlet of the intercooler is respectively connected with the high-pressure liquid supply pipeline and the inlet of the sixth valve; The outlet of a valve and the outlet of the second valve are respectively connected to the suction port of the low-pressure constant-flow compressor, the suction port of the low-pressure variable-flow compressor, and the inlet of the fourth valve, and the discharge port of the low-pressure constant-flow compressor The air port is connected to the inlet of the first one-way valve, the exhaust port of the low-pressure variable flow compressor is connected to the inlet of the second one-way valve, and the outlet of the first one-way valve is connected to the inlet of the second one-way valve. The outlets are connected in parallel with the third valve inlet, the fifth valve inlet and the shell-side outlet of the intercooler, and the third valve outlet is connected with the fourth valve outlet in parallel with the high pressure variable flow rate The suction port of the compressor is connected, the discharge port of the high-pressure variable flow compressor is connected with the inlet of the third one-way valve, the outlet of the third one-way valve is connected in parallel with the outlet of the fifth valve, and then connected with the condenser The inlet is connected, the outlet of the condenser is connected with the inlet of the pipe side of the intercooler, and the outlet of the sixth valve is connected with the inlet of the shell side of the intercooler through the throttle valve; by controlling the first valve, The opening or closing of the second valve, the third valve, the fourth valve, the fifth valve and the sixth valve can realize the single-stage compression refrigeration cycle from the high-temperature suction pipeline to the high-pressure liquid supply pipeline. Liquid supply, inhalation from the low-temperature suction pipeline to achieve a throttling intermediate incomplete cooling two-stage compression refrigeration cycle to supply liquid to the high-pressure liquid supply pipeline.
所述低压定流量压缩机为涡旋压缩机、转子压缩机、螺杆压缩机、活塞压缩机中的任一种。The low-pressure constant-flow compressor is any one of a scroll compressor, a rotary compressor, a screw compressor, and a piston compressor.
所述低压变流量压缩机和所述高压变流量压缩机为涡旋压缩机、转子压缩机、螺杆压缩机、活塞压缩机中的任一种,变流量方式可以是通过对交流电机的变频或通过对直流电机的变电压进行调节,也可以采用制冷剂卸载和加载方式实现制冷剂的流量调节。The low-pressure variable-flow compressor and the high-pressure variable-flow compressor are any one of a scroll compressor, a rotary compressor, a screw compressor, and a piston compressor. By adjusting the variable voltage of the DC motor, the flow regulation of the refrigerant can also be realized by unloading and loading the refrigerant.
所述冷凝器为风冷冷凝器、水冷冷凝器或蒸发式冷凝器;所述中间冷却器为板式换热器或套管式换热器。The condenser is an air-cooled condenser, a water-cooled condenser or an evaporative condenser; the intercooler is a plate heat exchanger or a casing heat exchanger.
所述节流阀为电子膨胀阀、热力膨胀阀、毛细管或孔板。The throttle valve is an electronic expansion valve, a thermal expansion valve, a capillary or an orifice.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1、节能:本发明的制冷系统由相互并联的变流量压缩冷凝机组组成,每组变流量压缩冷凝机组包括低压定流量压缩机、低压变流量压缩机和高压变流量压缩机,输入到冻藏冷库的制冷剂流量可根据负荷需要进行调节,克服了制冷量调节完全依靠开停机来实现的技术缺陷,制冷系统不会频繁开启。1. Energy saving: the refrigeration system of the present invention is composed of variable flow compression condensing units connected in parallel, each group of variable flow compression condensing units includes a low-pressure constant-flow compressor, a low-pressure variable-flow compressor and a high-pressure variable-flow compressor, which are input to the freezer The refrigerant flow rate of the cold storage can be adjusted according to the load requirements, which overcomes the technical defect that the cooling capacity adjustment is completely realized by starting and stopping, and the refrigeration system will not be opened frequently.
2、冷库温度恒定:由于可以调整制冷系统的制冷剂流量,系统可以根据冻藏冷库的负荷变化自动调整制冷剂流量,达到设定温度后制冷系统会以较低的制冷剂流量工作,维持冻藏冷库的温度,避免了冷库内部温度的波动,有效地减少了由于温度波动带来的食品的失水干耗。2. The temperature of the cold storage is constant: since the refrigerant flow of the refrigeration system can be adjusted, the system can automatically adjust the refrigerant flow according to the load change of the frozen storage. After reaching the set temperature, the refrigeration system will work at a lower refrigerant flow to maintain the frozen Keeping the temperature of the cold storage avoids fluctuations in the internal temperature of the cold storage, effectively reducing the dehydration and dry consumption of food caused by temperature fluctuations.
3、一次性投资少:本发明的制冷系统中的变流量压缩冷凝机组既可以从所述高温吸气管路吸气实现单级压缩制冷循环向高压供液管路供液,又可以从所述低温吸气管路吸气实现一次节流中间不完全冷却双级压缩制冷循环向高压供液管路供液。并联的变流量压缩冷凝机组在工作中互不干预,且均能实现变流量运行,一机多用,减少了一次性投资。3. Less one-time investment: The variable flow compression condensing unit in the refrigeration system of the present invention can not only suck air from the high-temperature suction pipeline to realize single-stage compression refrigeration cycle to supply liquid to the high-pressure liquid supply pipeline, but also can supply liquid from the high-temperature suction pipeline. The above-mentioned low-temperature suction pipeline sucks air to realize one-time throttling and incomplete cooling in the middle, and the two-stage compression refrigeration cycle supplies liquid to the high-pressure liquid supply pipeline. Parallel variable flow compression condensing units do not interfere with each other in work, and can realize variable flow operation, one machine with multiple functions, reducing the one-time investment.
4、机组可实现最佳工况:本发明的制冷系统由相互并联的变流量压缩冷凝机组组成,每组变流量压缩冷凝机组包括低压定流量压缩机、低压变流量压缩机和高压变流量压缩机,克服了现有技术中固定高、低压容积比的缺点,实现了容积比的可调节,无论工况怎样变化,制冷系统总是处于最佳状态工作,能耗低。4. The unit can realize the best working condition: the refrigeration system of the present invention is composed of variable flow compression condensing units connected in parallel, and each group of variable flow compression condensing units includes a low-pressure constant-flow compressor, a low-pressure variable-flow compressor and a high-pressure variable-flow compressor. The machine overcomes the shortcomings of fixed high and low pressure volume ratios in the prior art, and realizes the adjustable volume ratio. No matter how the working conditions change, the refrigeration system is always working in the best state, with low energy consumption.
5、模块化:高压变流量压缩机和低压变流量压缩机可采用同样额定输入功率的压缩机,有利于系统的调整且便于维修和保养,同时更容易实现系统的模块化。5. Modularization: High-pressure variable-flow compressors and low-pressure variable-flow compressors can use compressors with the same rated input power, which is conducive to system adjustment and easy repair and maintenance, and it is easier to realize system modularization.
附图说明Description of drawings
图1所示为本发明一次节流中间不完全冷却双工况冷却前节流制冷系统示意图。Fig. 1 is a schematic diagram of a throttling refrigerating system in the present invention with primary throttling, intermediate incomplete cooling, dual working conditions, and pre-cooling throttling.
图2所示为本发明一次节流中间不完全冷却双工况冷却后节流制冷系统示意图。Fig. 2 is a schematic diagram of a throttling refrigerating system of the present invention with primary throttling, intermediate incomplete cooling, dual working conditions and post-cooling throttling.
图中:1.高温吸气管路,2.低温吸气管路,3.高压供液管路,4.低压定流量压缩机,5.低压变流量压缩机,6.高压变流量压缩机,7-1.第一单向阀,7-2.第二单向阀,7-3.第三单向阀,8-1.第一阀门,8-2.第二阀门,8-3.第三阀门,8-4.第四阀门,8-5.第五阀门,8-6.第六阀门,9.冷凝器,10.中间冷却器,11.节流阀。In the figure: 1. High temperature suction pipeline, 2. Low temperature suction pipeline, 3. High pressure liquid supply pipeline, 4. Low pressure constant flow compressor, 5. Low pressure variable flow compressor, 6. High pressure variable flow compressor , 7-1. The first one-way valve, 7-2. The second one-way valve, 7-3. The third one-way valve, 8-1. The first valve, 8-2. The second valve, 8-3 .Third valve, 8-4. Fourth valve, 8-5. Fifth valve, 8-6. Sixth valve, 9. Condenser, 10. Intercooler, 11. Throttle valve.
具体实施方式Detailed ways
以下结合附图和具体实施例对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
本发明的一次节流中间不完全冷却双工况制冷系统根据节流位置的不同,分为一次节流中间不完全冷却双工况冷却前节流制冷系统和一次节流中间不完全冷却双工况冷却后节流制冷系统。According to the different throttling positions, the double-working condition refrigeration system with primary throttling and incomplete cooling in the middle of the present invention is divided into a throttling refrigeration system with incomplete cooling in the middle of primary throttling and a dual-working condition before cooling and a duplex refrigeration system with incomplete cooling in the middle of primary throttling. Throttle the refrigeration system after cooling down.
实施例1Example 1
图1所示为本发明一次节流中间不完全冷却双工况冷却前节流制冷系统示意图,包括并联在高温吸气管路1、低温吸气管路2和高压供液管路3之间的多组变流量压缩冷凝机组,每组所述变流量压缩冷凝机组由低压定流量压缩机4、低压变流量压缩机5、高压变流量压缩机6、第一单向阀7-1、第二单向阀7-2、第三单向阀7-3、第一阀门8-1、第二阀门8-2、第三阀门8-3、第四阀门8-4、第五阀门8-5、第六阀门8-6、冷凝器9、中间冷却器10和节流阀11组成。每组所述变流量压缩冷凝机组中的所述第一阀门8-1进口与所述高温吸气管路1连接,所述第二阀门8-2进口与所述低温吸气管路2连接,所述中间冷却器10管侧出口与所述高压供液管路3连接,所述第一阀门8-1出口与所述第二阀门8-2出口分别与所述低压定流量压缩机4吸气口、所述低压变流量压缩机5吸气口和所述第四阀门8-4进口连接,所述低压定流量压缩机4排气口与所述第一单向阀7-1进口连接,所述低压变流量压缩机5排气口与所述第二单向阀7-2进口连接,所述第一单向阀7-1出口与所述第二单向阀7-2出口并联后分别与所述第三阀门8-3进口、所述第五阀门8-5进口和所述中间冷却器10壳侧出口连接,所述第三阀门8-3出口与所述第四阀门8-4出口并联后与所述高压变流量压缩机6吸气口连接,所述高压变流量压缩机6排气口与所述第三单向阀7-3进口连接,所述第三单向阀7-3出口与所述第五阀门8-5出口并联后与所述冷凝器9进口连接,所述冷凝器9出口分别与所述第六阀门8-6进口和所述中间冷却器10管侧进口连接,所述第六阀门8-6出口经所述节流阀11与所述中间冷却器10壳侧进口连接。通过控制所述第一阀门、第二阀门、第三阀门、第四阀门、第五阀门和第六阀门的开启或关闭,既可以从所述高温吸气管路吸气实现单级压缩制冷循环向所述高压供液管路供液,又可以从所述低温吸气管路吸气实现一次节流中间不完全冷却双级压缩制冷循环向所述高压供液管路供液。Fig. 1 is a schematic diagram of a throttling refrigeration system in the present invention with a throttling in the middle of incomplete cooling and dual working conditions before cooling, including parallel connections between the high-temperature suction pipeline 1, the low-temperature suction pipeline 2 and the high-pressure liquid supply pipeline 3 Multiple sets of variable flow compression condensing units, each set of variable flow compression condensing units consists of a low-pressure constant-flow compressor 4, a low-pressure variable-flow compressor 5, a high-pressure variable-flow compressor 6, a first one-way valve 7-1, a second Two one-way valve 7-2, the third one-way valve 7-3, the first valve 8-1, the second valve 8-2, the third valve 8-3, the fourth valve 8-4, the fifth valve 8- 5. The sixth valve 8-6, the condenser 9, the intercooler 10 and the throttle valve 11 are composed. The inlet of the first valve 8-1 in each group of variable flow compression condensing units is connected to the high-temperature suction pipeline 1, and the inlet of the second valve 8-2 is connected to the low-temperature suction pipeline 2 , the pipe side outlet of the intercooler 10 is connected to the high-pressure liquid supply pipeline 3, and the outlet of the first valve 8-1 and the outlet of the second valve 8-2 are respectively connected to the low-pressure constant flow compressor 4 The suction port, the suction port of the low-pressure variable-flow compressor 5 is connected to the inlet of the fourth valve 8-4, and the exhaust port of the low-pressure constant-flow compressor 4 is connected to the inlet of the first one-way valve 7-1 connection, the exhaust port of the low-pressure variable flow compressor 5 is connected to the inlet of the second one-way valve 7-2, and the outlet of the first one-way valve 7-1 is connected to the outlet of the second one-way valve 7-2 After being connected in parallel, they are respectively connected to the inlet of the third valve 8-3, the inlet of the fifth valve 8-5 and the outlet of the shell side of the intercooler 10, and the outlet of the third valve 8-3 is connected to the outlet of the fourth valve 8-4 The outlet is connected in parallel to the suction port of the high-pressure variable flow compressor 6, the exhaust port of the high-pressure variable flow compressor 6 is connected to the inlet of the third one-way valve 7-3, and the third one-way valve The outlet of the valve 7-3 is connected in parallel with the outlet of the fifth valve 8-5 and then connected with the inlet of the condenser 9, and the outlet of the condenser 9 is respectively connected with the inlet of the sixth valve 8-6 and the intercooler 10 is connected to the pipe-side inlet, and the outlet of the sixth valve 8-6 is connected to the shell-side inlet of the intercooler 10 through the throttle valve 11 . By controlling the opening or closing of the first valve, the second valve, the third valve, the fourth valve, the fifth valve and the sixth valve, the single-stage compression refrigeration cycle can be realized by sucking air from the high-temperature suction pipeline Liquid is supplied to the high-pressure liquid supply pipeline, and air can be sucked from the low-temperature suction pipeline to realize a throttling intermediate incomplete cooling and a two-stage compression refrigeration cycle to supply liquid to the high-pressure liquid supply pipeline.
本实施例1的一次节流中间不完全冷却双工况冷却前节流制冷系统中的变流量压缩冷凝机组既可以从所述高温吸气管路1吸气实现单级压缩制冷循环向高压供液管路3供液,又可以从所述低温吸气管路2吸气实现一次节流中间不完全冷却双级压缩制冷循环向高压供液管路3供液。并联的变流量压缩冷凝机组在工作中互不干预,且均能实现变流量运行。The variable flow compression condensing unit in the throttling refrigerating system in the first throttling middle incomplete cooling dual-working condition cooling before the embodiment 1 can suck air from the high-temperature suction pipeline 1 to realize the single-stage compression refrigeration cycle to the high-pressure supply. The liquid pipeline 3 supplies liquid, and can suck air from the low-temperature suction pipeline 2 to realize primary throttling, intermediate incomplete cooling, and a two-stage compression refrigeration cycle to supply liquid to the high-pressure liquid supply pipeline 3 . Parallel variable flow compression condensing units do not interfere with each other during work, and all can realize variable flow operation.
1、从高温吸气管路1吸气实现单级压缩制冷循环向高压供液管路3供液:1. Inhale air from the high-temperature suction line 1 to realize a single-stage compression refrigeration cycle and supply liquid to the high-pressure liquid supply line 3:
变流量压缩冷凝机组内第二阀门8-2、第三阀门8-3和第六阀门8-6关闭,第一阀门8-1、第四阀门8-4和第五阀门8-5开启。从冷藏冷库回到变流量压缩冷凝机组的低压制冷剂蒸气经高温吸气管路1分别进入低压定流量压缩机4、低压变流量压缩机5和高压变流量压缩机6进行压缩,压缩后的高压制冷剂蒸气分别经第一单向阀7-1、第二单向阀7-2和第三单向阀7-3至冷凝器9中冷凝为高压液体,经中间冷却器10的管侧进、出口进入高压供液管路3中向冷藏冷库供液。The second valve 8-2, the third valve 8-3 and the sixth valve 8-6 in the variable flow compression condensing unit are closed, and the first valve 8-1, the fourth valve 8-4 and the fifth valve 8-5 are opened. The low-pressure refrigerant vapor returning from the cold storage to the variable-flow compression condensing unit enters the low-pressure constant-flow compressor 4, the low-pressure variable-flow compressor 5, and the high-pressure variable-flow compressor 6 through the high-temperature suction pipeline 1 for compression. The high-pressure refrigerant vapor passes through the first one-way valve 7-1, the second one-way valve 7-2 and the third one-way valve 7-3 to the condenser 9 to be condensed into a high-pressure liquid, and then passes through the tube side of the intercooler 10 The inlet and outlet enter the high-pressure liquid supply pipeline 3 to supply liquid to the refrigerator.
2、从低温吸气管路2吸气实现双级压缩制冷循环向高压供液管路3供液:2. Inhale air from the low-temperature suction line 2 to realize a two-stage compression refrigeration cycle and supply liquid to the high-pressure liquid supply line 3:
变流量压缩冷凝机组内第一阀门8-1、第四阀门8-4和第五阀门8-5关闭,第二阀门8-2、第三阀门8-3和第六阀门8-6开启。从冻藏冷库回到变流量压缩冷凝机组的低压制冷剂蒸气经低温吸气管路2分别进入低压定流量压缩机4和低压变流量压缩机5中进行一级压缩,压缩后的中压过热蒸气制冷剂分别经第一单向阀7-1和第二单向阀7-2与从中间冷却器10壳侧出口出来的中压饱和蒸气制冷剂混合为中压过热蒸气制冷剂进入高压变流量压缩机6中进行第二级压缩,压缩后的高压过热蒸气制冷剂经冷凝器9冷凝为高压液体制冷剂,冷凝后的高压液体制冷剂分为两部分,一部分高压液体制冷剂经节流阀11节流为中压饱和气液两相制冷剂后经中间冷却器10壳侧进口进入中间冷却器10中冷却流经中间冷却器10中管侧进口至管侧出口的高压液体制冷剂,另一部分高压液体制冷剂由中间冷却器10管侧进口进入中间冷却器10中冷却为高压过冷液体制冷剂,高压过冷液体制冷剂从中间冷却器10管侧出口出来经高压供液管路3向冻藏冷库供液。The first valve 8-1, the fourth valve 8-4 and the fifth valve 8-5 in the variable flow compression condensing unit are closed, and the second valve 8-2, the third valve 8-3 and the sixth valve 8-6 are opened. The low-pressure refrigerant vapor returning from the freezer to the variable-flow compression condensing unit enters the low-pressure constant-flow compressor 4 and the low-pressure variable-flow compressor 5 through the low-temperature suction line 2 for one-stage compression, and the compressed medium-pressure superheats The steam refrigerant passes through the first one-way valve 7-1 and the second one-way valve 7-2 and mixes with the medium-pressure saturated steam refrigerant exiting from the shell side outlet of the intercooler 10 to form a medium-pressure superheated steam refrigerant and enters the high-pressure transformer. The second-stage compression is carried out in the flow compressor 6, and the compressed high-pressure superheated vapor refrigerant is condensed into a high-pressure liquid refrigerant by the condenser 9, and the condensed high-pressure liquid refrigerant is divided into two parts, and a part of the high-pressure liquid refrigerant is throttled The valve 11 throttles the medium-pressure saturated gas-liquid two-phase refrigerant, and then enters the intercooler 10 through the shell side inlet of the intercooler 10 to cool the high-pressure liquid refrigerant flowing through the tube side inlet to the tube side outlet of the intercooler 10, The other part of the high-pressure liquid refrigerant enters the intercooler 10 from the inlet of the tube side of the intercooler 10 to be cooled into a high-pressure supercooled liquid refrigerant, and the high-pressure supercooled liquid refrigerant comes out from the outlet of the tube side of the intercooler 10 through the high-pressure liquid supply pipeline 3 Supply liquid to the freezer.
实施例2Example 2
图2所示为本发明一次节流中间不完全冷却双工况冷却后节流制冷系统示意图,包括并联在高温吸气管路1、低温吸气管路2和高压供液管路3之间的多组变流量压缩冷凝机组。每组所述变流量压缩冷凝机组包括低压定流量压缩机4、低压变流量压缩机5、高压变流量压缩机6、第一单向阀7-1、第二单向阀7-2、第三单向阀7-3、第一阀门8-1、第二阀门8-2、第三阀门8-3、第四阀门8-4、第五阀门8-5、第六阀门8-6、冷凝器9、中间冷却器10和节流阀11。每组所述变流量压缩冷凝机组中的所述第一阀门8-1进口与所述高温吸气管路1连接,所述第二阀门8-2进口与所述低温吸气管路2连接,所述中间冷却器10管侧出口分别与所述第六阀门8-6进口和所述高压供液管路3连接。所述第一阀门8-1出口与所述第二阀门8-2出口分别与所述低压定流量压缩机4吸气口、所述低压变流量压缩机5吸气口和所述第四阀门8-4进口连接,所述低压定流量压缩机4排气口与所述第一单向阀7-1进口连接,所述低压变流量压缩机5排气口与所述第二单向阀7-2进口连接,所述第一单向阀7-1出口与所述第二单向阀7-2出口并联后分别与所述第三阀门8-3进口、所述第五阀门8-5进口和所述中间冷却器10壳侧出口连接,所述第三阀门8-3出口与所述第四阀门8-4出口并联后与所述高压变流量压缩机6吸气口连接,所述高压变流量压缩机6排气口与所述第三单向阀7-3进口连接,所述第三单向阀7-3出口与所述第五阀门8-5出口并联后与所述冷凝器9进口连接,所述冷凝器9出口与所述中间冷却器10管侧进口连接,所述第六阀门8-6出口经所述节流阀11与所述中间冷却器10壳侧进口连接。通过控制所述第一阀门、第二阀门、第三阀门、第四阀门、第五阀门和第六阀门的开启或关闭,既可以从所述高温吸气管路吸气实现单级压缩制冷循环向所述高压供液管路供液,又可以从所述低温吸气管路吸气实现一次节流中间不完全冷却双级压缩制冷循环向所述高压供液管路供液。Fig. 2 is a schematic diagram of the throttling refrigerating system after throttling in the middle and incomplete cooling of the present invention, including the parallel connection between the high-temperature suction pipeline 1, the low-temperature suction pipeline 2 and the high-pressure liquid supply pipeline 3 Multiple sets of variable flow compression condensing units. Each group of variable flow compression condensing units includes a low-pressure constant-flow compressor 4, a low-pressure variable-flow compressor 5, a high-pressure variable-flow compressor 6, a first check valve 7-1, a second check valve 7-2, and a second check valve 7-2. Three check valves 7-3, first valve 8-1, second valve 8-2, third valve 8-3, fourth valve 8-4, fifth valve 8-5, sixth valve 8-6, Condenser 9, intercooler 10 and throttle valve 11. The inlet of the first valve 8-1 in each group of variable flow compression condensing units is connected to the high-temperature suction pipeline 1, and the inlet of the second valve 8-2 is connected to the low-temperature suction pipeline 2 , the pipe-side outlet of the intercooler 10 is connected to the inlet of the sixth valve 8-6 and the high-pressure liquid supply pipeline 3 respectively. The outlet of the first valve 8-1 and the outlet of the second valve 8-2 are respectively connected to the suction port of the low-pressure constant flow compressor 4, the suction port of the low-pressure variable flow compressor 5 and the fourth valve 8-4 inlet connection, the exhaust port of the low-pressure constant flow compressor 4 is connected to the inlet of the first check valve 7-1, the exhaust port of the low-pressure variable flow compressor 5 is connected to the second check valve 7-2 inlet connection, the outlet of the first one-way valve 7-1 is connected in parallel with the outlet of the second one-way valve 7-2, and then respectively connected to the inlet of the third valve 8-3 and the outlet of the fifth valve 8- 5 inlet is connected to the shell-side outlet of the intercooler 10, the outlet of the third valve 8-3 is connected in parallel with the outlet of the fourth valve 8-4 and then connected to the suction port of the high-pressure variable flow compressor 6, so The exhaust port of the high-pressure variable flow compressor 6 is connected to the inlet of the third one-way valve 7-3, and the outlet of the third one-way valve 7-3 is connected in parallel with the outlet of the fifth valve 8-5 and then connected to the outlet of the fifth valve 8-5. The inlet of the condenser 9 is connected, the outlet of the condenser 9 is connected to the inlet of the tube side of the intercooler 10, the outlet of the sixth valve 8-6 is connected to the inlet of the shell side of the intercooler 10 through the throttle valve 11 connect. By controlling the opening or closing of the first valve, the second valve, the third valve, the fourth valve, the fifth valve and the sixth valve, the single-stage compression refrigeration cycle can be realized by sucking air from the high-temperature suction pipeline Liquid is supplied to the high-pressure liquid supply pipeline, and air can be sucked from the low-temperature suction pipeline to realize a throttling intermediate incomplete cooling and a two-stage compression refrigeration cycle to supply liquid to the high-pressure liquid supply pipeline.
本实施例2的一次节流中间不完全冷却双工况冷却后节流制冷系统中的变流量压缩冷凝机组既可以从所述高温吸气管路1吸气实现单级压缩制冷循环向高压供液管路3供液,又可以从所述低温吸气管路2吸气实现双级压缩制冷循环向高压供液管路3供液。并联的变流量压缩冷凝机组在工作中互不干预,且均能实现变流量运行。The variable flow compression condensing unit in the throttling refrigeration system after primary throttling, intermediate incomplete cooling and dual working conditions cooling in Embodiment 2 can suck air from the high-temperature suction pipeline 1 to realize single-stage compression refrigeration cycle to high-pressure supply. The liquid pipeline 3 supplies liquid, and the low-temperature suction pipeline 2 can suck air to realize a two-stage compression refrigeration cycle to supply liquid to the high-pressure liquid supply pipeline 3 . Parallel variable flow compression condensing units do not interfere with each other during work, and all can realize variable flow operation.
1、从高温吸气管路1吸气实现单级压缩制冷循环向高压供液管路3供液:1. Inhale air from the high-temperature suction line 1 to realize a single-stage compression refrigeration cycle and supply liquid to the high-pressure liquid supply line 3:
变流量压缩冷凝机组内第二阀门8-2、第三阀门8-3和第六阀门8-6关闭,第一阀门8-1、第四阀门8-4和第五阀门8-5开启。从冷藏冷库回到变流量压缩冷凝机组的低压制冷剂蒸气经高温吸气管路1分别进入低压定流量压缩机4、低压变流量压缩机5和高压变流量压缩机6进行压缩,压缩后的高压制冷剂蒸气分别经第一单向阀7-1、第二单向阀7-2和第三单向阀7-3至冷凝器9中冷凝为高压液体,经中间冷却器10的管侧进、出口进入高压供液管路3中向冷藏冷库供液。The second valve 8-2, the third valve 8-3 and the sixth valve 8-6 in the variable flow compression condensing unit are closed, and the first valve 8-1, the fourth valve 8-4 and the fifth valve 8-5 are opened. The low-pressure refrigerant vapor returning from the cold storage to the variable-flow compression condensing unit enters the low-pressure constant-flow compressor 4, the low-pressure variable-flow compressor 5, and the high-pressure variable-flow compressor 6 through the high-temperature suction pipeline 1 for compression. The high-pressure refrigerant vapor passes through the first one-way valve 7-1, the second one-way valve 7-2 and the third one-way valve 7-3 to the condenser 9 to be condensed into a high-pressure liquid, and then passes through the tube side of the intercooler 10 The inlet and outlet enter the high-pressure liquid supply pipeline 3 to supply liquid to the refrigerator.
2、从低温吸气管路2吸气实现双级压缩制冷循环向高压供液管路3供液:2. Inhale air from the low-temperature suction line 2 to realize a two-stage compression refrigeration cycle and supply liquid to the high-pressure liquid supply line 3:
变流量压缩冷凝机组内第一阀门8-1、第四阀门8-4和第五阀门8-5关闭,第二阀门8-2、第三阀门8-3和第六阀门8-6开启。从冻藏冷库回到变流量压缩冷凝机组的低压制冷剂蒸气经低温吸气管路2分别进入低压定流量压缩机4和低压变流量压缩机5中进行一级压缩,压缩后的中压过热蒸气制冷剂分别经第一单向阀7-1和第二单向阀7-2与从中间冷却器10壳侧出口出来的中压饱和蒸气制冷剂混合为中压过热蒸气制冷剂进入高压变流量压缩机6中进行第二级压缩,压缩后的高压过热蒸气制冷剂经冷凝器9冷凝为高压液体制冷剂,冷凝后的高压液体制冷剂由中间冷却器10管侧进口进入中间冷却器10中冷却为高压过冷液体制冷剂,高压过冷液体制冷剂从中间冷却器10管侧出口出来分为两部分,一部分高压过冷液体制冷剂经节流阀11节流为中压饱和气液两相制冷剂后经中间冷却器10壳侧进口进入中间冷却器10中冷却流经中间冷却器10中管侧进口至管侧出口的高压液体制冷剂,另一部分高压过冷液体制冷剂经高压供液管路3向冻藏冷库供液。The first valve 8-1, the fourth valve 8-4 and the fifth valve 8-5 in the variable flow compression condensing unit are closed, and the second valve 8-2, the third valve 8-3 and the sixth valve 8-6 are opened. The low-pressure refrigerant vapor returning from the freezer to the variable-flow compression condensing unit enters the low-pressure constant-flow compressor 4 and the low-pressure variable-flow compressor 5 through the low-temperature suction line 2 for one-stage compression, and the compressed medium-pressure superheats The steam refrigerant passes through the first one-way valve 7-1 and the second one-way valve 7-2 and mixes with the medium-pressure saturated steam refrigerant exiting from the shell side outlet of the intercooler 10 to form a medium-pressure superheated steam refrigerant and enters the high-pressure transformer. The second-stage compression is performed in the flow compressor 6, and the compressed high-pressure superheated vapor refrigerant is condensed into a high-pressure liquid refrigerant through the condenser 9, and the condensed high-pressure liquid refrigerant enters the intercooler 10 from the side inlet of the intercooler 10 tube The intercooler is a high-pressure subcooled liquid refrigerant, which is divided into two parts from the side outlet of the intercooler 10 tube, and a part of the high-pressure supercooled liquid refrigerant is throttled by the throttle valve 11 to become a medium-pressure saturated gas-liquid The two-phase refrigerant enters the intercooler 10 through the shell-side inlet of the intercooler 10 to cool the high-pressure liquid refrigerant flowing through the tube-side inlet to the tube-side outlet of the intercooler 10, and the other part of the high-pressure supercooled liquid refrigerant passes through the high-pressure The liquid supply pipeline 3 supplies liquid to the freezer.
上述实施例1和实施例2的单级压缩制冷循环中,通过低压定流量压缩机4、低压变流量压缩机5、高压变流量压缩机6的组合满足不同负荷条件下对单级压缩制冷循环中制冷剂流量的控制。In the single-stage compression refrigeration cycle of the above-mentioned embodiment 1 and embodiment 2, the combination of the low-pressure constant-flow compressor 4, the low-pressure variable-flow compressor 5, and the high-pressure variable-flow compressor 6 meets the requirements of the single-stage compression refrigeration cycle under different load conditions. control of refrigerant flow.
上述实施例1和实施例2的双级压缩制冷循环中,当冻藏冷库负荷较小时,低压变流量压缩机5与高压变流量压缩机6同时工作,通过调整高压变流量压缩机6、低压变流量压缩机5的制冷剂流量实现系统最佳高、低压容积比;当冻藏冷库负荷较大时,低压定流量压缩机4、低压变流量压缩机5和高压变流量压缩机6同时工作,通过调整低压变流量压缩机5和高压变流量压缩机6的制冷剂流量,实现系统最佳高、低压容积比。系统能根据冻藏冷库的负荷变化进行双级压缩制冷循环中制冷剂流量的调节。In the two-stage compression refrigeration cycle of the above-mentioned embodiment 1 and embodiment 2, when the load of the freezer is small, the low-pressure variable-flow compressor 5 and the high-pressure variable-flow compressor 6 work at the same time, by adjusting the high-pressure variable-flow compressor 6, the low-pressure The refrigerant flow rate of the variable flow compressor 5 realizes the best high and low pressure volume ratio of the system; when the load of the freezer is large, the low pressure constant flow compressor 4, the low pressure variable flow compressor 5 and the high pressure variable flow compressor 6 work simultaneously , by adjusting the refrigerant flow rate of the low-pressure variable-flow compressor 5 and the high-pressure variable-flow compressor 6, the best high-low pressure volume ratio of the system is realized. The system can adjust the refrigerant flow in the two-stage compression refrigeration cycle according to the load change of the freezer.
上述实施例1和实施例2中第一单向阀6-1、第二单向阀6-2和第三单向阀6-3的作用是防止压缩机不工作时的回流。The functions of the first one-way valve 6-1, the second one-way valve 6-2 and the third one-way valve 6-3 in the above-mentioned embodiment 1 and embodiment 2 are to prevent backflow when the compressor is not working.
上述实施例1和实施例2中:所述低压定流量压缩机为涡旋压缩机、转子压缩机、螺杆压缩机、活塞压缩机中点任一种,或其它型式压缩机。所述低压变流量压缩机和所述高压变流量压缩机为涡旋压缩机、转子压缩机、螺杆压缩机、活塞压缩机中的任一种,或其它型式压缩机,变流量方式可以是通过对交流电机的变频或通过对直流电机的变电压进行调节,也可以采用制冷剂卸载和加载方式实现制冷剂的流量调节。所述冷凝器为风冷冷凝器、水冷冷凝器、蒸发式冷凝器或其它型式冷凝器。所述节流阀为电子膨胀阀、热力膨胀阀、毛细管或孔板节流中的任一种,也可以是其它可降压力的节流装置。所述中间冷却器可以是板式换热器、套管式换热器或其它型式换热器。In the above-mentioned embodiment 1 and embodiment 2: the low-pressure constant-flow compressor is any one of a scroll compressor, a rotary compressor, a screw compressor, a piston compressor, or other types of compressors. The low-pressure variable-flow compressor and the high-pressure variable-flow compressor are any one of a scroll compressor, a rotary compressor, a screw compressor, a piston compressor, or other types of compressors, and the variable flow method can be through By adjusting the frequency conversion of the AC motor or the variable voltage of the DC motor, the flow regulation of the refrigerant can also be realized by unloading and loading the refrigerant. The condenser is an air-cooled condenser, a water-cooled condenser, an evaporative condenser or other types of condensers. The throttling valve is any one of electronic expansion valve, thermal expansion valve, capillary or orifice throttling, or other throttling devices capable of reducing pressure. The intercooler may be a plate heat exchanger, a casing heat exchanger or other types of heat exchangers.
本发明所述阀门可以是手动阀门也可以是电动阀门,亦可用三通阀或四通阀代替。The valve of the present invention can be a manual valve or an electric valve, and can also be replaced by a three-way valve or a four-way valve.
本发明的一次节流中间不完全冷却双工况制冷系统在具体运用时,高压变流量压缩机和低压变流量压缩机可采用同样额定输入功率的压缩机,有利于系统的调整且便于维修和保养,同时更容易实现系统的模块化。In the specific application of the dual-working mode refrigeration system with one throttling and incomplete cooling in the middle of the present invention, the high-pressure variable-flow compressor and the low-pressure variable-flow compressor can use compressors with the same rated input power, which is beneficial to system adjustment and is convenient for maintenance and maintenance. maintenance, while making it easier to achieve modularization of the system.
以上所述仅是本发明的优选实施方式,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the protection scope of the present invention.
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