CN103323224A - Falling prevention safety detection device - Google Patents
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Abstract
本发明提供一种防坠落安全检测装置,该检测装置包括:基架、主柱1、横梁4、电磁铁控制箱10和电动葫芦11;其改进之处在于,基架包括平行设置在基础上的基础角钢7和钢梁9;主柱1垂直设置在钢梁9上,顶部与横梁4垂直连接;水平角钢3通过连接件2垂直设置在主柱1上,水平角钢3位于基础角钢7的正上方并与基础角钢7平行;水平角钢3和基础角钢7之间垂直设置竖直角钢6,水平角钢3和基础角钢7之间设置倾斜角钢8。和现有技术比,本发明提供的试验装置功能多样,可以做垂直、水平和倾斜方向导轨的静荷载、冲击荷载试验;灵活多变,采用螺栓连接,通过拆卸组装、扩充、移动等方式,可以对不同类型的防坠落装置的性能进行检测。
The invention provides a fall prevention safety detection device, which includes: a base frame, a main column 1, a beam 4, an electromagnet control box 10 and an electric hoist 11; The base angle steel 7 and the steel beam 9; the main column 1 is vertically arranged on the steel beam 9, and the top is vertically connected with the cross beam 4; Directly above and parallel to the base angle steel 7; a vertical angle steel 6 is vertically set between the horizontal angle steel 3 and the base angle steel 7, and an inclined angle steel 8 is set between the horizontal angle steel 3 and the base angle steel 7. Compared with the prior art, the test device provided by the present invention has multiple functions, and can be used for static load and impact load tests of guide rails in vertical, horizontal and inclined directions; it is flexible and changeable, connected by bolts, and can be disassembled and assembled, expanded, moved, etc. The performance of different types of fall arrest devices can be tested.
Description
技术领域technical field
本发明涉及一种防坠落安全检测装置,具体涉及一种用于检测输电线路的防坠落安全性能的检测装置。The invention relates to an anti-falling safety detection device, in particular to a detection device for detecting the anti-falling safety performance of a power transmission line.
背景技术Background technique
近年来,伴随着中国电力发展步伐不断加快,中国电网也得到迅速发展,电网系统运行电压等级不断提高,网络规模不断扩大,全国已经形成了东北电网、华北电网、华中电网、华东电网、西北电网和南方电网6个跨省的大型区域电网,并基本形成了完整的长距离输电电网网架。电网建设已成为我国电力建设的主要方向,“十二五”期间,我国电网投资规模持续扩张,到2020年将全面建成统一的坚强智能电网,初步实现建设世界一流电网的目标。In recent years, with the continuous acceleration of China's electric power development, China's power grid has also developed rapidly. The operating voltage level of the power grid system has continued to increase, and the network scale has continued to expand. The country has formed the Northeast Power Grid, North China Power Grid, Central China Power Grid, East China Power Grid, and Northwest Power Grid. And China Southern Power Grid's six trans-provincial large-scale regional power grids, and basically formed a complete long-distance transmission grid. Power grid construction has become the main direction of my country's electric power construction. During the "Twelfth Five-Year Plan" period, my country's power grid investment scale continued to expand. By 2020, a unified strong smart grid will be fully built, and the goal of building a world-class power grid will be initially realized.
随着我国电网的发展建设,输电铁塔的维护和检测工作日益重要,目前国内输电线路杆塔运行检修高空流动作业的过程中,工作人员需要必要的防高空坠落保护措施,现有的保护手段及方案基本上可以满足高空流动作业过程中对于安全保护的要求,从而实现了高空作业的安全闭环保护。With the development and construction of my country's power grid, the maintenance and inspection of transmission towers are becoming more and more important. At present, during the operation and maintenance of domestic transmission line towers and high-altitude mobile operations, the staff need necessary protection measures against falling from high altitudes. The existing protection methods and programs Basically, it can meet the requirements for safety protection during high-altitude mobile operations, thus realizing the safety closed-loop protection of high-altitude operations.
输电线路高空流动作业,主要是指在输电线路铁塔及水泥杆上进行人体位移、上行或下行活动。对于铁塔而言,一般依靠设置脚钉或爬梯进行位移,对于水泥杆而言,一般依靠登高工具进行位移,而在移动过程中要求防坠落的安全装置实现实时、全程的保护作用,同时作业人员无论在铁塔或者水泥杆上进行高空流动作业,都必须做到精神高度集中,脚踏实,手抓稳,攀登动作协调以防止可能出现的突发隐患。High-altitude mobile operations on transmission lines mainly refer to human body displacement, upward or downward activities on transmission line iron towers and cement poles. For iron towers, the displacement is generally carried out by setting foot nails or climbing ladders; for cement poles, the displacement is generally carried out by climbing tools, and the anti-fall safety device is required to achieve real-time and full-range protection during the movement process. No matter whether you are performing high-altitude mobile operations on iron towers or concrete poles, you must be highly concentrated, down-to-earth, steady in your hands, and coordinate your climbing movements to prevent possible sudden hidden dangers.
除了电力行业还有很多其他行业,例如建筑、矿山、市政、铁路、石油、化工、冶金、邮电及高空服务业等行业都有高空作业,但是这些行业对高空防坠落的研究还有很多不足,基本上主要是强调正确使用安全带、安全网,设置安全护栏及避免高处作业等,没有强调在移动过程中的保护。In addition to the power industry, there are many other industries, such as construction, mining, municipal, railway, petroleum, chemical, metallurgy, post and telecommunications, and high-altitude service industries. However, there are still many deficiencies in the research on high-altitude fall prevention in these industries. Basically, it mainly emphasizes the correct use of seat belts, safety nets, setting up safety guardrails and avoiding high-altitude operations, etc., without emphasizing the protection during the movement.
目前国内输电线路上基本都安装了防坠落的安全装置,防坠落安全装置作为输电线路铁塔的配件,可以有效防止线路检修、施工作业人员在上、下杆塔过程中发生人员的坠落事故,为线路作业人员在攀登杆塔过程中提供可靠实用的安全防护装备,安装防坠落装置规范了作业行为,提升了作业现场安全文明施工水平,虽然增加了线路建设成本费用,但是在人身安全上有了极大安全保障,也充分体现了以人为本的精神文明建设理念,输电线路铁塔安装防坠落装置具有深远的社会意义。At present, anti-fall safety devices are basically installed on domestic transmission lines. As accessories of transmission line towers, anti-fall safety devices can effectively prevent line maintenance and construction workers from falling accidents during the process of going up and down the tower. The operators provided reliable and practical safety protection equipment during the climbing process of the tower, and the installation of the anti-fall device regulated the operation behavior and improved the safe and civilized construction level of the operation site. Although the cost of line construction was increased, personal safety was greatly improved. Safety guarantee also fully embodies the people-oriented concept of spiritual civilization construction. The installation of anti-falling devices on transmission line towers has far-reaching social significance.
由国家电网公司基建部、交流建设部两次牵头组织相关单位人员调查的部分省11家运检公司的结果显示,在特高压线路铁塔上均安装了防坠落装置。其中,1000kV晋东南—南阳—荆门交流工程共安装1284套防坠落装置,由山西、河南、湖北3家省运检公司负责使用维护;±800kV向家坝—上海直流工程共安装3149套防坠落装置,由湖北、四川、重庆、湖南、安徽、浙江、嘉兴、江苏、上海9家省运检公司负责使用维护。根据11家省运检公司及山东地区的调查统计得出,在实际运行过程中,防坠落装置平均每年使用1~3次,一般登塔检查、监测工作及检修过程中都需要使用防坠落装置,这就要求这些防坠落装置均要求状态良好。The results of 11 transportation inspection companies in some provinces, led by the Ministry of Infrastructure and the Ministry of Communication and Construction of the State Grid Corporation of China twice, showed that fall prevention devices were installed on the towers of UHV lines. Among them, a total of 1,284 sets of anti-fall devices were installed in the 1000kV Jindongnan-Nanyang-Jingmen AC project, and three provincial transportation inspection companies in Shanxi, Henan, and Hubei were responsible for the use and maintenance; a total of 3,149 sets of anti-fall devices were installed in the ±800kV Xiangjiaba-Shanghai DC project The equipment is operated and maintained by 9 provincial transportation and inspection companies in Hubei, Sichuan, Chongqing, Hunan, Anhui, Zhejiang, Jiaxing, Jiangsu and Shanghai. According to the survey and statistics of 11 provincial transportation inspection companies and the Shandong area, in the actual operation process, the fall prevention device is used on average 1 to 3 times a year, and the general tower inspection, monitoring work and maintenance process need to use the fall prevention device , which requires that these fall arrest devices are required to be in good condition.
但是,这些安装使用的防坠落装置在使用过程中也出现了一些问题。例如,自锁器滑行不畅;导轨安装或运行一段时间后,容易出现变形、扭曲、不平直,导致自锁器不能顺利通过;某些转向器转向不灵活,部分自锁器较重,增加工人负重和劳动量;在某些塔型上存在K点不易通过,有潜在坠落危险;钢绞线型自锁器在经过每个支撑间隔处需拆移、安装,使用不方便,降低了作业效率;在雨雪天气情况下,轨道式防坠落装置常常因为轨道覆冰且不易清除,覆冰严重的情况下,不能正常工作等情况。However, some problems have also occurred during use of these anti-fall devices installed and used. For example, the self-locking device does not slide smoothly; after the guide rail is installed or operated for a period of time, it is prone to deformation, twisting, and unevenness, resulting in the failure of the self-locking device to pass smoothly; some steering gears are not flexible, and some self-locking devices are heavy. Increase the load and labor of workers; on some tower types, there is a K point that is not easy to pass through, and there is a potential danger of falling; the steel strand type self-locking device needs to be dismantled and installed at each support interval, which is inconvenient to use and reduces Operational efficiency; in the case of rainy and snowy weather, the track-type fall prevention device often cannot work normally because the track is covered with ice and is not easy to remove.
虽然国内在防坠落装置的研究和使用还处于起步阶段,但是由于实际需要,防坠落装置使用的次数和频率越来越频繁,防坠落装置的安全问题凸显重要。为了有效的检测防坠落装置的性能,本发明人根据正常杆塔防坠落装置性能试验指标,经长期观察、研究发现,设计了一种检测铁塔防坠落装置性能的试验装置,用于对不同类型的防坠落装置的性能进行试验,同时能够满足“杆塔作业防坠落装置”Q/GDW162-2007标准中对静荷载、冲击荷载等试验的要求;从而保证防坠落装置在15kN静荷载、100kg荷载冲击试验情况下不发生破坏和屈服变形。Although the domestic research and use of anti-fall devices is still in its infancy, due to actual needs, the number and frequency of use of anti-fall devices are becoming more and more frequent, and the safety of anti-fall devices is becoming more and more important. In order to effectively detect the performance of the anti-fall device, the inventors have designed a test device for detecting the performance of the anti-fall device for iron towers according to the performance test index of the normal tower anti-fall device, through long-term observation and research, for different types of anti-fall devices. The performance of the anti-fall device is tested, and at the same time, it can meet the requirements of the static load and impact load tests in the Q/GDW162-2007 standard of "Fall-proof device for pole and tower operation", so as to ensure that the anti-fall device can withstand the static load of 15kN and the impact test of 100kg load. Failure and yield deformation do not occur under these conditions.
发明内容Contents of the invention
本发明的目的是提供一种防坠落安全检测装置,通过拆卸组装、扩充、移动等方式,对不同类型的防坠落安全装置的性能进行检测,使其满足杆塔作业防坠落装置Q/GDW162-2007标准中静荷载、冲击荷载等试验的要求,从而保证防坠落装置的安全、高效使用。The purpose of the present invention is to provide an anti-fall safety detection device, which can detect the performance of different types of anti-fall safety devices by disassembling, assembling, expanding, moving, etc., so that it can meet the requirements of Q/GDW162-2007 Standard static load, impact load and other test requirements, so as to ensure the safe and efficient use of fall arrest devices.
本发明的目的是采用下述技术方案实现的:The object of the present invention is to adopt following technical scheme to realize:
本发明提供的一种防坠落安全检测装置,所述检测装置包括:基架、主柱1、横梁4、电磁铁控制箱10和电动葫芦11;其改进之处在于,所述基架包括平行设置在基础上的基础角钢7和钢梁9;所述主柱1垂直设置在所述钢梁9上,顶部与所述横梁4垂直连接;水平角钢3通过连接件2垂直设置在所述主柱1上,所述水平角钢3位于所述基础角钢7的正上方并与所述基础角钢7平行;所述水平角钢3和基础角钢7之间垂直设置竖直角钢6,所述水平角钢3和基础角钢7之间设置倾斜角钢8。The invention provides a fall prevention safety detection device, the detection device includes: a base frame, a main column 1, a beam 4, an electromagnet control box 10 and an electric hoist 11; the improvement is that the base frame includes parallel The base angle steel 7 and the steel beam 9 arranged on the foundation; the main column 1 is vertically arranged on the steel beam 9, and the top is vertically connected with the crossbeam 4; the
其中,所述钢梁9沿同一轴线方向间隔等距设置,所述主柱1和钢梁9的数量均为四个,所述竖直角钢6的数量为一个,所述倾斜角钢8的数量为一个。Wherein, the steel beams 9 are arranged equidistantly along the same axial direction, the number of the main columns 1 and the steel beams 9 is four, the number of the vertical angle steel 6 is one, and the number of the inclined angle steel 8 is for one.
其中,支架5沿所述竖直角钢6的轴向延长线方向设置在所述横梁4上;所述电动葫芦11设置在所述支架5上。Wherein, the bracket 5 is arranged on the beam 4 along the axial extension of the vertical angle steel 6 ; the electric hoist 11 is arranged on the bracket 5 .
其中,所述电磁铁控制箱10设置在所述竖直角钢6之间,位于所述主柱1与横梁4的夹角位置。Wherein, the electromagnet control box 10 is arranged between the vertical angle steels 6 at the angle between the main column 1 and the beam 4 .
其中,所述电磁铁控制箱10控制的电磁铁的重量大于等于100千克。Wherein, the weight of the electromagnet controlled by the electromagnet control box 10 is greater than or equal to 100 kilograms.
其中,所述倾斜角钢8与所述基础角钢7的夹角为30~60度。Wherein, the included angle between the inclined angle steel 8 and the basic angle steel 7 is 30-60 degrees.
其中,所述水平角钢3和基础角钢7的间距大于等于1.5米,所述水平角钢3由三跨组成的长度大于等于15.6米。Wherein, the distance between the
其中,所述水平角钢3通过夹具和过钩器设有导轨(钢绞线);通过测力计和转向滑轮组成加荷部件。Wherein, the
其中,所述竖直角钢6和倾斜角钢8分别设有导轨;所述竖直角钢6和倾斜角钢8的导轨上设有锁止器、连接器和安全绳,通过测力计和转向滑轮组成加荷部件。Wherein, the vertical angle steel 6 and the inclined angle steel 8 are respectively provided with guide rails; the guide rails of the vertical angle steel 6 and the inclined angle steel 8 are provided with lockers, connectors and safety ropes, which are composed of dynamometers and steering pulleys. Loading parts.
其中,所述检测装置为螺栓连接,所述检测装置防腐采用镀锌处理。Wherein, the detection device is connected by bolts, and the detection device is galvanized for anticorrosion.
与现有技术比,本发明达到的有益效果是:Compared with prior art, the beneficial effect that the present invention reaches is:
1、本发明提供的防坠落安全检测装置功能多样,可以做垂直、水平和倾斜方向导轨的静荷载、冲击荷载试验,并能满足“杆塔作业防坠落装置”Q/GDW162-2007标准中静荷载、冲击荷载等试验的要求。1. The anti-fall safety detection device provided by the present invention has multiple functions, and can be used for static load and impact load tests of guide rails in vertical, horizontal and inclined directions, and can meet the static load in the Q/GDW162-2007 standard of "fall prevention device for pole and tower operation" , impact load and other test requirements.
2、本发明提供的防坠落安全检测装置灵活多变,采用螺栓连接,通过拆卸组装、扩充、移动等方式,可以对不同类型的防坠落装置的性能进行检测。2. The anti-fall safety detection device provided by the present invention is flexible and changeable. It is connected by bolts and can detect the performance of different types of anti-fall devices by means of disassembly, assembly, expansion, and movement.
3、本发明提供的防坠落安全检测装置布置紧凑,节约空间,并且充分利用现有试验场地,不但降低了试验成本,而且具有更好的适用性。3. The fall prevention safety detection device provided by the present invention is compactly arranged, saves space, and fully utilizes the existing test site, which not only reduces the test cost, but also has better applicability.
4、本发明提供的防坠落安全检测装置采用镀锌防腐处理,不易生锈存放时间长。4. The anti-fall safety detection device provided by the present invention adopts galvanized anti-corrosion treatment, which is not easy to rust and has a long storage time.
5、本发明提供的防坠落安全检测装置装配简单,可重复使用,极大提高了工作效率。5. The anti-falling safety detection device provided by the present invention is easy to assemble, can be used repeatedly, and greatly improves work efficiency.
6、本发明提供的防坠落安全检测装置按照试验抗弯、冲击能力设计,保证在承受15kN静荷载、100kg荷载冲击试验中不会变形破坏。6. The anti-fall safety detection device provided by the present invention is designed according to the test bending resistance and impact capacity, so as to ensure that it will not be deformed and damaged in the 15kN static load and 100kg load impact test.
附图说明Description of drawings
图1是:本发明提供的防坠落安全检测装置模型简图;Fig. 1 is: the schematic diagram of the model of the anti-fall safety detection device provided by the present invention;
图2是:本发明提供的防坠落安全检测装置结构示意图;Fig. 2 is: a structural schematic diagram of the anti-falling safety detection device provided by the present invention;
图3是:本发明提供的防坠落安全检测装置A-A剖视图;Fig. 3 is: A-A sectional view of the anti-falling safety detection device provided by the present invention;
图4是:本发明提供的防坠落安全检测装置B-B剖视图;Fig. 4 is a sectional view of B-B of the anti-fall safety detection device provided by the present invention;
其中:1、主柱;2、连接件;3、水平角钢;4、横梁;5、支架;6、竖直角钢;7、基础角钢;8、倾斜角钢;9、钢梁;10、电磁铁控制箱;11、电动葫芦。Among them: 1. Main column; 2. Connector; 3. Horizontal angle steel; 4. Beam; 5. Support; 6. Vertical angle steel; 7. Foundation angle steel; 8. Inclined angle steel; 9. Steel beam; 10. Electromagnet Control box; 11. Electric hoist.
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步的详细说明。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
本实施例以防坠落安全检测装置为例,如图1至图4所示,本发明实施例提供的检测装置包括:主柱1、连接件2、水平角钢3、横梁4、支架5、竖直角钢6、基础角钢7、倾斜角钢8、钢梁9、电磁铁控制箱10、电动葫芦11。This embodiment takes the fall prevention safety detection device as an example. As shown in Figures 1 to 4, the detection device provided by the embodiment of the present invention includes: a main column 1, a connecting piece 2, a
其中,该检测装置设置在水平地面上,在水平地面上设有基架,基架包括平行设置在基础上的基础角钢7和钢梁9,钢梁9间隔等距设置;主柱1垂直设置在钢梁9与横梁4之间;水平角钢3通过连接件2与主柱1连接;主柱1、连接件2、水平角钢3、横梁4和基架组成一个三跨度的角钢架,每个跨度内分别设有竖直角钢6和倾斜角钢8;竖直角钢6和倾斜角钢8的两端分别与水平角钢3和基础角钢7连接;竖直角钢6的数量为一个,倾斜角钢8的数量为一个,在横梁4上并沿竖直角钢6轴线延长线方向上分别设有二个支架5;电动葫芦11设置在支架5上,用于试验加荷或提升重块之用;电磁铁控制箱10设置在横梁4上,并且位于主柱1与横梁4的夹角位置;整个装置采用螺栓连接组成构架。Wherein, the detection device is arranged on the horizontal ground, and a pedestal is provided on the horizontal ground, and the pedestal includes the foundation angle steel 7 and the steel beam 9 arranged in parallel on the foundation, and the steel beam 9 is arranged equidistantly; the main column 1 is vertically arranged Between the steel beam 9 and the beam 4; the horizontal angle steel 3 is connected to the main column 1 through the connector 2; the main column 1, the connector 2, the horizontal angle steel 3, the beam 4 and the base frame form a three-span angle steel frame, each Vertical angle steel 6 and inclined angle steel 8 are respectively arranged in a span; the two ends of vertical angle steel 6 and inclined angle steel 8 are respectively connected with horizontal angle steel 3 and foundation angle steel 7; the quantity of vertical angle steel 6 is one, and the number of inclined angle steel 8 The quantity is one, and two brackets 5 are respectively arranged on the beam 4 and along the extension line of the vertical angle steel 6 axis; the electric hoist 11 is arranged on the bracket 5, and is used for testing loading or lifting weights; the electromagnet The control box 10 is arranged on the beam 4, and is located at the angle between the main column 1 and the beam 4; the whole device is connected by bolts to form a frame.
其中,检测装置为三跨长15.6米,宽0.4米,高1.95米,总重5吨,并采用镀锌防腐处理;按照试验抗弯、冲击能力设计,并考虑一定的安全系数(2.5),保证在承受15kN静荷载、100kg荷载冲击试验中不会变形破坏;可以满足防坠落装置性能试验的相关项目:锁止、垂直导轨静荷载、冲击荷载试验、水平导轨(钢绞线)垂直静荷载、冲击荷载试验。Among them, the detection device is a three-span with a length of 15.6 meters, a width of 0.4 meters, a height of 1.95 meters, a total weight of 5 tons, and galvanized anti-corrosion treatment; it is designed according to the test bending and impact resistance, and a certain safety factor (2.5) is considered. Guaranteed to withstand 15kN static load, 100kg load impact test will not be deformed and damaged; can meet the relevant items of the performance test of the fall arrest device: locking, vertical guide rail static load, impact load test, horizontal guide rail (steel strand) vertical static load , Impact load test.
水平导轨试验:检测装置的水平角钢3长度为15.6米,在水平角钢3上通过夹具和过钩器将水平导轨(钢绞线)安装在水平角钢3上,在钢绞线每跨中间连有安全扣环和连接绳通过测力计及转向滑轮组成加荷体系;电磁铁控制箱10用以控制100kg的电磁铁,通过电动葫芦11将重块提升到一定高度后突然断电,使重块自由坠落,做水平导轨(钢绞线)冲击试验;水平角钢3的长度可以根据试验要求进行调整。Horizontal guide rail test: the length of the
垂直导轨试验:每跨度中设置的竖直角钢6可以做垂直方向的导轨试验,用以检测15kN静荷载、100kg荷载冲击试验的要求;将导轨安装在竖直角钢6上,并设置锁止器、连接器安全绳等相关部件通过测力计及转向滑轮组成加荷体系;分别进行锁止、静荷载及冲击试验。Vertical guide rail test: the vertical angle steel 6 set in each span can be used for vertical guide rail test to detect the requirements of 15kN static load and 100kg load impact test; install the guide rail on the vertical angle steel 6 and set the lock , Connector safety rope and other related components form a loading system through a dynamometer and a steering pulley; the locking, static load and impact tests are carried out respectively.
倾斜导轨试验:每跨度中设置的倾斜角钢8可以做倾斜方向的导轨试验,方法同垂直导轨试验。Inclined guide rail test: The inclined angle steel 8 set in each span can be used for the guide rail test in the inclined direction, and the method is the same as the vertical guide rail test.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制,尽管参照上述实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者等同替换,而未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: the present invention can still be Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention shall be covered by the scope of the claims of the present invention.
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