CN103320947A - Novel numerical control movable reed mechanism for towel machine - Google Patents
Novel numerical control movable reed mechanism for towel machine Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种毛巾机起毛活筘机构,具体说是一种数控可调起毛高度的新式数控毛巾机活筘机构。 The invention relates to a fluffing and live reed mechanism of a towel machine, in particular to a new numerically controlled towel machine live reed mechanism whose fluffing height can be adjusted by numerical control.
背景技术 Background technique
国内外打纬、引纬运动未分离的中低档毛巾机中大部分仍采用撞嘴起毛方式和电磁铁控制的机械凸轮起毛方式,其缺点是易损件多,难维修,只能织造固定种类毛高,不能织造各种变化的毛型,且大部分采用弹簧回复不能适应用户需要,也有一部分起毛机构采用了发明人在先获得的发明专利号为2009102171314的毛巾机数控活筘机构,虽然解决了撞嘴起毛方式和机械凸轮起毛方式的缺陷,能通过数字化控制毛高,并且可以实现各种毛型的变化,但由于使用中伺服电机安装于筘座上且随筘座往复运动,电机受冲击和震动的影响较大,易造成电机联线及电机的损坏,且在织造时为了防止钢筘离织口最远处时钢筘碰到综框问题,数控电机必须在每一纬的此角度将旋转轴回转至原点,数控电机控制开筘运动时间短,瞬间速度大,工作太频繁,频繁正反转大大影响了伺服电机的寿命和传动件的寿命,给用户带来大维修量和使用成本。又有发明人在先申请的发明专利201210559088 的数控旋转凸轮控制支点滑槽起毛机构,是通过数控伺服电机控制偏心联杆旋转控制滑槽角度进而通过控制一、二级联杆支点及联杆夹角来控制整体筘座的打纬最前点位置,只能应用于引纬机构和打纬机构分离运动的高速毛巾机起毛。 Most of the middle and low-end towel machines at home and abroad that do not separate the weft beating and weft insertion still adopt the method of bumping the nozzle and the mechanical cam method controlled by the electromagnet. The disadvantage is that there are many wearing parts and difficult to maintain, and only fixed types can be woven. The wool is high, and various wool shapes cannot be woven, and most of them adopt spring return and cannot meet the needs of users. There are also some raising mechanisms that use the towel machine numerical control living reed mechanism obtained by the inventor with the invention patent No. 2009102171314. The defects of the bumping method and the mechanical cam raising method are eliminated, and the hair height can be controlled digitally, and various hair types can be changed. However, since the servo motor is installed on the sley and reciprocates with the sley during use, the motor is affected. The shock and vibration have great impact, which may easily cause damage to the motor connection and the motor. In order to prevent the reed from touching the heald frame when the reed is farthest from the weaving fell during weaving, the CNC motor must be at this point of each weft. Angle turns the rotating shaft to the origin, the CNC motor controls the reed opening movement time is short, the instantaneous speed is high, the work is too frequent, and the frequent positive and negative rotation greatly affects the life of the servo motor and the life of the transmission parts, bringing a large amount of maintenance and cost to the user. The cost. There is also the invention patent 201210559088 that the inventor applied for first. The CNC rotating cam controls the fulcrum chute fluffing mechanism, which controls the rotation of the eccentric link through the CNC servo motor to control the angle of the chute, and then controls the primary and secondary link fulcrums and link clamps. Controlling the position of the frontmost point of the beat-up point of the overall sley by using the angle can only be applied to high-speed towel machine fluffing in which the weft insertion mechanism and the weft beating mechanism move separately.
发明内容 Contents of the invention
针对现有技术中的不足,本发明提供了一种结构简单、紧凑,整体使用安全、稳定、寿命长的新式数控毛巾机活筘机。 Aiming at the deficiencies in the prior art, the present invention provides a new digitally controlled towel machine live reed machine with simple and compact structure, safe and stable use as a whole, and long service life.
本发明采用的技术方案是:一种新式数控毛巾机活筘机构,包括数控圆弧槽驱动机构、固定行程往复运动机构和凸轮旋转活筘机构,其技术特点是所述数控圆弧槽驱动机构包括数控电箱、原点信号采集机构、数控电机、减速偏心传动机构、圆弧槽和圆弧槽旋转支点,所述原点信号采集机构包括与圆弧槽联动或与减速偏心传动机构联动的信号源及与信号源对应的原点信号传感器,所述圆弧槽经圆弧槽旋转支点安装于织机主墙板上,数控电箱控制数控电机经减速偏心传动机构控制圆弧槽呈绕圆弧槽旋转支点在织机主墙板上旋转状态,圆弧槽上设有弧形的滑槽,滑槽的中心弧线为以筘座支轴圆心为圆心、以筘座支轴圆心至圆弧槽旋转支点中心距为半径的圆弧,所述中心弧线经过圆弧槽旋转支点; The technical solution adopted in the present invention is: a new type of digitally controlled towel machine reed mechanism, including a numerically controlled arc groove drive mechanism, a fixed-stroke reciprocating mechanism and a cam rotating reed mechanism, and its technical feature is that the numerically controlled arc groove drive mechanism It includes a numerical control electric box, an origin signal acquisition mechanism, a numerical control motor, a deceleration eccentric transmission mechanism, an arc groove and an arc groove rotation fulcrum, and the origin signal acquisition mechanism includes a signal source linked with an arc groove or a deceleration eccentric transmission mechanism And the origin signal sensor corresponding to the signal source, the circular arc groove is installed on the main wallboard of the loom through the rotating fulcrum of the circular arc groove, the numerical control electric box controls the numerical control motor through the deceleration eccentric transmission mechanism to control the circular arc groove to form a circular arc groove The rotating fulcrum rotates on the main wallboard of the loom. There is an arc-shaped chute on the arc groove. The center distance of the rotation fulcrum is a circular arc with a radius, and the center arc passes through the arc groove and the rotation fulcrum;
所述固定行程往复机构包括旋转曲柄、打纬联杆、筘座脚、筘座脚支轴和织机主墙板;所述旋转曲柄旋转设置于织机主墙板上,打纬联杆一端铰接旋转曲柄,另一端铰接筘座脚,筘座脚支轴旋转设于织机上,筘座脚与筘座脚支轴固定联接且呈由旋转曲柄经打纬联杆带动绕筘座脚支轴圆心旋转支承于织机主墙板上; The fixed-stroke reciprocating mechanism includes a rotary crank, a beat-up link, a sley foot, a sley foot support shaft, and a main wallboard of the loom; The rotating crank is articulated, and the other end is articulated with the sley foot. The sley foot fulcrum rotates and is set on the loom. The center of the circle is rotatably supported on the main wallboard of the loom;
所述凸轮旋转活筘机构包括转子、主动旋转齿臂、支轴、被动旋转齿轮、旋转轴、旋转偏心凸轮、铰接联杆、开筘杠杆、开筘杠杆支轴和活筘座,主动旋转齿臂经支轴旋转安装于筘座脚上,旋转轴经轴承旋转设于筘座脚上,旋转轴上固定联接设有被动旋转齿轮和同步旋转偏心凸轮,主动旋转齿臂对应啮合被动齿轮,同步旋转偏心凸轮经轴承分别对应穿接于铰接联杆一端,铰接联杆另一端与开筘杠杆一端活动铰接,开筘杠杆呈围绕设于筘座脚上的开筘杠杆支轴为圆心旋转状态,开筘杠杆另一端固定联接活筘座。 The cam rotating live reed mechanism includes a rotor, an active rotating tooth arm, a fulcrum, a passive rotating gear, a rotating shaft, a rotating eccentric cam, a hinged link, a reed opening lever, a reed opening lever supporting shaft and a live sley, and the active rotating tooth The arm is rotatably installed on the sley foot through the fulcrum, and the rotating shaft is rotatably set on the sley foot through the bearing. The rotating shaft is fixedly connected with a passive rotating gear and a synchronously rotating eccentric cam. The rotating eccentric cam is connected to one end of the articulated link through the bearing respectively, and the other end of the articulated link is articulated with one end of the reed opening lever. The other end of the reed lever is fixedly connected to the live sley.
进一步地,所述数控电箱控制数控电机经减速偏心传动机构控制圆弧槽围绕墙板上圆弧槽支点旋转至滑槽中心弧线圆心与筘座支轴圆心重合时,原点信号源触发原点信号传感器反馈至数控电箱并控制数控电机停止,此位置是数控圆弧槽驱动机构的原点位置,数控电箱通过控制数控电机运动角度量,控制圆弧槽自原点位置旋转的角度,进而通过控制当主动旋转齿臂随筘座脚自固定行程往复机构的原点运动至打纬位置时转子的运动轨迹来带动主动旋转齿臂相对筘座脚的旋转运动角度,再通过旋转轴上的被动旋转齿轮和旋转轴驱动旋转偏心凸轮旋转联动开筘杠杆和活筘座机构控制毛巾织机打纬时的开筘和闭筘状态及开筘量的大小。 Further, the numerical control electric box controls the numerical control motor to control the arc groove to rotate around the fulcrum of the arc groove on the wall plate through the deceleration eccentric transmission mechanism until the center of the chute coincides with the center of the sley support shaft, the origin signal source triggers the origin The signal sensor feeds back to the CNC electric box and controls the CNC motor to stop. This position is the origin position of the CNC arc groove drive mechanism. The CNC electric box controls the rotation angle of the arc groove from the origin position by controlling the movement angle of the CNC motor, and then passes Control the movement track of the rotor when the active rotating gear arm moves from the origin of the fixed-stroke reciprocating mechanism to the beating position with the sley foot to drive the rotation angle of the active rotating gear arm relative to the sley foot, and then pass the passive rotation on the rotating shaft The gear and the rotating shaft drive the rotating eccentric cam to rotate and link the reed opening lever and the live sley mechanism to control the reed opening and closing states and the amount of reed opening when the towel loom is beating up.
进一步地,所述打纬联杆两端分别与旋转曲柄和筘座的两个铰接点圆心在旋转曲柄旋转圆心两侧且成一线时,织机钢筘离织口最远,此位置即为固定行程往复机构的起始点位置,此时筘座脚上主动旋转齿臂上设有的转子圆心在圆弧槽内与圆弧槽旋转支点圆心重合,此状态下凸轮旋转活筘机构也处于其原点位置。 Further, when the two ends of the beating-up link are respectively in line with the centers of the two hinge points of the rotary crank and the sley on both sides of the rotation center of the rotary crank and are in line, the reed of the loom is the farthest from the weaving fell, and this position is The position of the starting point of the reciprocating mechanism with a fixed stroke. At this time, the center of the rotor on the active rotating gear arm on the sley foot coincides with the center of the rotating fulcrum of the arc groove in the circular arc groove. In this state, the cam rotating live reed mechanism is also in its origin position.
进一步地,所述主动旋转齿臂经被动齿轮、旋转轴控制旋转偏心凸轮圆心和开筘杠杆与联杆铰接点圆心和旋转轴圆心成一线且打纬方向活筘离织口最近时即为旋转偏心凸轮的起点位置,此位置是凸轮旋转活筘机构的原点位置,此时活筘座处于闭筘状态;主动旋转齿臂转子随固定行程往复运动机构中筘座脚的打纬运动在圆弧槽内滚动控制下的运动轨迹决定主动旋转齿臂相对筘座脚的旋转运动幅度,从而控制旋转轴上旋转偏心凸轮自起点位置起的旋转角度,进而控制活筘座上钢筘打纬时的开筘量。 Further, the active rotating gear arm rotates through the driven gear, the rotating shaft to control the rotation of the center of the eccentric cam and the reed opening lever, the center of the hinge point of the link and the center of the rotation axis are in line, and the live reed in the beating-up direction is closest to the cloth fell. The starting position of the eccentric cam, this position is the origin position of the cam rotating live reed mechanism, at this time the live sley is in the closed state; the active rotating gear arm rotor follows the beating motion of the sley foot in the reciprocating motion mechanism with a fixed stroke in a circular arc The motion track under the rolling control in the groove determines the range of rotation of the active rotating gear arm relative to the sley foot, thereby controlling the rotation angle of the rotating eccentric cam on the rotating shaft from the starting position, and then controlling the rotation angle of the reed on the live sley when beating up Reed amount.
再进一步地,所述数控电机、减速偏心传动机构、圆弧槽旋转支点、旋转曲柄旋转支点、筘座脚支轴圆心在织机墙板上位置相对固定,所述凸轮旋转活筘机构中:支轴圆心、旋转轴圆心、开筘杠杆支轴的圆心在筘座脚上位置相对固定。 Still further, the positions of the numerical control motor, deceleration eccentric transmission mechanism, arc groove rotation fulcrum, rotation crank rotation fulcrum, and sley foot support shaft circle center are relatively fixed on the loom wallboard, and in the cam rotation live reed mechanism: The center of circle of the fulcrum, the center of the circle of the rotating shaft and the center of circle of the fulcrum of the lever for opening the reed are relatively fixed in position on the sley foot.
本发明由数控电箱控制数控电机旋转再经减速偏心传动机构控制圆弧槽围绕织机墙板上圆弧槽旋转支点自原点位置旋转一定角度,从而控制当筘座脚从起始点位置向织口运动时设主动旋转齿臂上的转子运动轨迹,进而控制主动旋转齿臂相对筘座脚的旋转角度,再一步控制被动齿轮驱动旋转轴旋转角度,最后再经旋转轴上同步旋转偏心凸轮经铰接联杆控制开筘杠杆绕开筘杠杆支点圆心旋转角度,引起开筘杠杆另一端固定联接的活动筘座和钢筘在织机打纬时的开筘量。当数控圆弧槽驱动机构处于原点位置时,在固定行程往复机构中的筘座脚打纬时,因凸轮旋转活筘机构中主动旋转齿臂上的转子在圆弧槽的作用下运动的弧线是以筘座支轴圆心为圆的圆上,所以凸轮旋转活筘机构始终处于闭筘的原点位置,直至打纬结束;当数控圆弧槽驱动机构中圆弧槽在数控电机作用下旋转一定角度时,在固定行程往复机构中的筘座脚每一次回到起始点时,转子与圆弧槽旋转支点圆心重合,凸轮旋转活筘机构也回到或处于原点位置,当筘座自起点位置向织口方向运动时,主动旋转齿轮或齿臂上的转子在圆弧槽的作用下驱动主动旋转齿轮或齿臂相对于筘座脚旋转一定角度,再经被动旋转齿轮、旋转轴、同步偏心凸轮、铰接联杆、开筘杠杆控制活筘座和钢筘的打纬开筘量,进而控制毛巾机织造时的起毛高度。 In the present invention, the rotation of the numerical control motor is controlled by the numerical control electric box, and then the circular arc groove is controlled by the deceleration eccentric transmission mechanism to rotate around the circular arc groove on the wall panel of the loom. When the mouth moves, set the rotor motion track on the active rotating gear arm, and then control the rotation angle of the active rotating gear arm relative to the sley foot, and then further control the rotation angle of the driven rotating shaft of the driven gear, and finally through the synchronous rotation of the eccentric cam on the rotating shaft. The hinged link controls the rotation angle of the reed opening lever around the center of the fulcrum of the reed lever, causing the opening amount of the movable sley and reed fixedly connected at the other end of the reed opening lever when the loom is beating up. When the CNC arc groove drive mechanism is at the origin position, when the sley foot in the fixed-stroke reciprocating mechanism beats up weft, the arc of the rotor on the active rotating tooth arm in the cam rotating live reed mechanism moves under the action of the arc groove The line is on the circle with the center of the sley shaft as the circle, so the cam rotating reed mechanism is always at the origin position of the closed reed until the beating is completed; when the arc groove in the CNC arc groove driving mechanism rotates under the action of the CNC At a certain angle, when the sley foot in the fixed-stroke reciprocating mechanism returns to the starting point every time, the rotor coincides with the center of the circular arc groove rotation fulcrum, and the cam rotating live reed mechanism also returns or is at the original position. When the sley starts from the starting point When the position moves toward the weaving fell, the active rotating gear or the rotor on the gear arm drives the active rotating gear or the tooth arm to rotate a certain angle relative to the sley foot under the action of the arc groove, and then passes through the passive rotating gear, the rotating shaft, and the synchronous The eccentric cam, hinged link and reed opening lever control the beating-up and reed opening amount of the live sley and the reed, and then control the fluff height when the towel machine is weaving.
本发明数控电机不随筘座脚往复运动,运动时间充足,无需大速度瞬间频繁正反转动,无需每纬回原点,伺服电机安装位置与织机墙板相对固定,大大延长了数控电机的寿命,降低了用户使用成本,提高了稳定性更便于推广。 The numerical control motor of the present invention does not reciprocate with the sley foot, the movement time is sufficient, there is no need for high-speed instantaneous frequent forward and reverse rotation, and no need for each weft to return to the origin, and the installation position of the servo motor is relatively fixed with the loom wallboard, which greatly prolongs the life of the numerical control motor. It reduces user cost, improves stability and facilitates promotion.
附图说明 Description of drawings
图1为本发明固定行程往复运动机构结构示意图; Fig. 1 is the structure schematic diagram of fixed-stroke reciprocating mechanism of the present invention;
图2为本发明数控圆弧槽驱动机构结构示意图; Fig. 2 is the structure schematic diagram of numerical control arc groove driving mechanism of the present invention;
图3为本发明凸轮旋转活筘机构结构示意图。 Fig. 3 is a structural schematic diagram of the cam rotary live reed mechanism of the present invention.
图中:旋转曲柄1,打纬联杆2,筘座脚3,织机主墙板4,筘座脚支轴5,数控电机6,减速偏心传动机构7,数控电箱8,圆弧槽9,圆弧槽旋转支点10,滑槽11,转子12,主动旋转齿臂13,支轴14,被动旋转齿轮15,旋转轴16,旋转偏心凸轮17,联杆18,开筘杠杆19,开筘杠杆支轴20,活筘座21,信号源22,原点信号传感器23。
In the figure: rotary crank 1, beat-up
具体实施方式 Detailed ways
以下结合附图和实施例对本发明作进一步描述 Below in conjunction with accompanying drawing and embodiment the present invention will be further described
图1-3所示,一种新式毛巾机活筘机构包括旋转曲柄1、打纬联杆2、筘座脚3、筘座脚支轴5、数控电机6、减速偏心传动机构7、圆弧槽9、圆弧槽旋转支点10、滑槽11、转子12、主动旋转齿臂13、支轴14、被动旋转齿轮15、旋转轴16、旋转偏心凸轮17、联杆18、开筘杠杆19、开筘杠杆支轴20、活筘座21、信号源22、原点信号传感器23和数控电箱8。旋转曲柄1旋转穿接在织机主墙板上4上连接动力输入,打纬联杆2一端铰接旋转曲柄1,另一端铰接筘座脚3,筘座脚支轴5旋转设于织机上,筘座脚3与筘座脚支轴5固定联接呈由旋转曲柄1经打纬联杆2带动绕筘座脚支轴5圆心旋转支承于织机主墙板4上;圆弧槽9经圆弧槽旋转支点10安装织机主墙板4上,数控电箱24联接数控电机6和原点信号传感器23控制数控电机6经减速偏心传动机构7控制圆弧槽9旋转角度,使圆弧槽9呈绕圆弧槽旋转支点10在织机主墙板4上旋转状态,圆弧槽9或减速偏心传动机构7上联动设有信号源22,织机主墙板4上对应信号源22设有原点信号传感器23,原点信号传感器23连接数控电箱24,圆弧槽9上设有弧形的滑槽11,滑槽11的弧线为以筘座脚支轴5圆心为圆心、以筘座脚支轴5圆心至圆弧槽旋转支点10中心距为半径的圆弧;主动旋转齿臂13经支轴14旋转安装于筘座脚3上,旋转轴16经轴承旋转设于筘座脚3上,旋转轴16上固定联接有被动旋转齿轮15和同步旋转偏心凸轮17,主动旋转齿臂13对应啮合被动齿轮15,同步旋转偏心凸轮17经轴承分别对应穿接于铰接联杆18一端,联杆18另一端与开筘杠杆19一端活动铰接,开筘杠杆19铰接穿接在筘座脚3上的开筘杠杆支轴20,开筘杠杆19另一端固定联接活筘座21。
As shown in Fig. 1-3, a new type of reed mechanism of a towel machine includes a rotary crank 1, a beat-
凡是采用上述类似结构滑槽圆心与筘座脚支轴圆心重合或偏移限制分别实现活筘和筘座的同步打纬或相对旋转偏移运动产生不同毛高打纬的,均在本发明保护范围以内。 Any synchronous beat-up of live reed and sley or relative rotation and offset movement to produce different hair height beating-up is achieved by using the above-mentioned similar structure of the center of the chute to coincide with the center of the sley foot support shaft or offset limitation, all are protected by the present invention. within the range.
Claims (5)
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| CN105755652A (en) * | 2016-04-26 | 2016-07-13 | 江苏友诚数控科技有限公司 | Beating-up mechanism of air jet loom |
| CN109105303A (en) * | 2017-06-22 | 2019-01-01 | 遵义宏伟农业科技有限责任公司 | Drawing-in device is used in a kind of poultry |
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| CN103320947B (en) | 2014-07-02 |
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