CN103317455B - A kind of container quick clamping mechanism - Google Patents
A kind of container quick clamping mechanism Download PDFInfo
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- CN103317455B CN103317455B CN201310175665.1A CN201310175665A CN103317455B CN 103317455 B CN103317455 B CN 103317455B CN 201310175665 A CN201310175665 A CN 201310175665A CN 103317455 B CN103317455 B CN 103317455B
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Abstract
Description
技术领域 technical field
本发明涉及一种化工设备上的连接结构,更具体的说,它涉及一种容器快速夹紧机构。 The invention relates to a connection structure on chemical equipment, more specifically, it relates to a fast clamping mechanism for containers.
背景技术 Background technique
反应容器、储存容器及分离容器等容器是化工行业中常见的设备,此类容器中有一种结构类型是分体结构,具有上、下两部分,两部分间通过法兰对接,再用螺栓紧固连接。如公开号为CN2265069Y的实用新型于1997年10月22日公开了一种多层转动筛板式雾状流植物组织培养容器,它包括顶盖、罐体、筛板网;其中顶盖、带有转动筛板网的罐体、锥形底盘,通过法兰、垫圈,螺栓连成一体;顶盖上设有带进气口的接种口和气液喷头装置;气液喷头装置由气体入口管、进液管和喷淋头三部分组成;罐体内均匀设置筛板网,罐体底部近气体分布板处设有放料口;锥形底盘的底部连接进气管、上部设有气体分布板、在锥体侧面距离底端开设出液管。本实用新型具有实用性强、易于放大工业化等优点,但也存在拆装螺栓耗时较长的缺点,现在在化工装备制造领域,设备大型化正逐步成为一种发展趋势,设备本体比较大的时候,法兰连接必然会需要较多的螺栓,一般大型容器法兰连接螺栓数量往往在40颗以上,以每个螺栓的平均拧紧时间3分钟计算,拧紧全部的螺栓就需要120分钟以上,容器开合一次耗时则要240分钟以上,而一个稍具规模的生产企业一般都拥有数十台设备,每年因容器拆装耗时过多而造成的综合产量损失比较大,如果有一种新的法兰连接紧固方式能够在更短时间内完成一次装紧或松开,那么将大大有利于提高生产效率,减少产量损失。 Containers such as reaction vessels, storage vessels, and separation vessels are common equipment in the chemical industry. One of the structural types of such vessels is a split structure, which has two parts, the upper part and the lower part. The two parts are connected by flanges and tightened with bolts. Fixed connection. For example, the utility model whose publication number is CN2265069Y disclosed a kind of multi-layer rotating sieve plate type mist flow plant tissue culture container on October 22, 1997, which includes a top cover, a tank body, and a sieve plate net; wherein the top cover, with The tank body and the conical chassis of the rotating sieve mesh are connected together through flanges, gaskets and bolts; the top cover is equipped with an inoculation port with an air inlet and a gas-liquid nozzle device; the gas-liquid nozzle device consists of a gas inlet pipe, a liquid inlet The pipe and the spray head are composed of three parts; the sieve net is uniformly arranged in the tank, and the bottom of the tank is provided with a discharge port near the gas distribution plate; the bottom of the conical chassis is connected to the intake pipe, and the upper part is provided with a gas distribution plate. The side is provided with a liquid outlet pipe from the bottom. The utility model has the advantages of strong practicability, easy enlargement and industrialization, etc., but also has the disadvantage that it takes a long time to disassemble and assemble the bolts. Now in the field of chemical equipment manufacturing, the large-scale equipment is gradually becoming a development trend, and the equipment body is relatively large. Usually, the flange connection will inevitably require more bolts. Generally, the number of flange connection bolts in large containers is often more than 40. Based on the average tightening time of each bolt of 3 minutes, it takes more than 120 minutes to tighten all the bolts. It takes more than 240 minutes to open and close once, and a large-scale production enterprise generally has dozens of equipment, and the comprehensive output loss caused by excessive time-consuming container disassembly and assembly is relatively large every year. If there is a new The fastening method of flange connection can complete a fastening or loosening in a shorter time, which will greatly help improve production efficiency and reduce production loss.
发明内容 Contents of the invention
为了克服常见的法兰结合螺栓连接的分体式容器拆装麻烦,影响生产效率的缺陷,本发明提供了一种可以快速实现容器法兰间的紧固和松开,从而大大减少容器拆装耗时,使容器拆装更为便捷的容器快速夹紧机构。 In order to overcome the troublesome disassembly and assembly of common flange-bonded split containers and the defects that affect production efficiency, the present invention provides a method that can quickly realize the fastening and loosening of container flanges, thereby greatly reducing the consumption of container disassembly and assembly. When the container is disassembled, it is a quick clamping mechanism for the container that is more convenient.
本发明的技术方案是:一种容器快速夹紧机构,所述的容器包括可互相分离的钟罩体和底座,钟罩体和底座上分别设有钟罩法兰和底座法兰,本容器快速夹紧机构包括可转动的法兰压紧件及驱动法兰压紧件转动的驱动装置,法兰压紧件通过一法兰压紧件支撑结构套设于钟罩体与底座接合部的外周。法兰压紧件可通过周向的转动产生轴向的挤压力,转动装置驱动法兰压紧件时,法兰压紧件可在整个外周上使钟罩法兰和底座法兰压紧,短时间内一次性地完成容器钟罩体和底座间的安装紧固或解锁释放,较之于传统法兰连接需要逐个旋拧螺栓的工作方式,操作大为简化,工作效率大幅提高。 The technical solution of the present invention is: a quick clamping mechanism for a container, the container includes a bell body and a base that can be separated from each other, the bell body and the base are respectively provided with a bell flange and a base flange, the container The quick clamping mechanism includes a rotatable flange pressing part and a driving device for driving the flange pressing part to rotate. The flange pressing part is sleeved on the junction of the bell body and the base through a flange pressing part support structure. peripheral. The flange pressing part can generate axial extrusion force through circumferential rotation. When the rotating device drives the flange pressing part, the flange pressing part can compress the bell flange and the base flange on the entire outer circumference. , Complete the installation, fastening or unlocking and release between the container bell body and the base in a short period of time. Compared with the traditional flange connection that requires screwing the bolts one by one, the operation is greatly simplified and the work efficiency is greatly improved.
作为优选,所述法兰压紧件包括同轴且互相平行的夹紧圈和底圈,夹紧圈与底圈间固连,夹紧圈位于底圈上方,夹紧圈内圆周上均布若干向心的夹紧圈齿,钟罩法兰的外圆周上均布与夹紧圈齿数目相等,且可沿底座的轴向从夹紧圈齿的齿间空隙中通过的钟罩法兰齿,各夹紧圈齿底部及各钟罩法兰齿顶部均设有楔块,所述法兰压紧件压紧钟罩法兰和底座法兰时夹紧圈齿上楔块的斜面与钟罩法兰齿上楔块的斜面相对贴合。钟罩法兰与底座法兰贴合后,如所述法兰压紧件相对钟罩体转动,使钟罩法兰齿与夹紧圈齿位置逐步上下重叠,夹紧圈齿上楔块的斜面与钟罩法兰齿上楔块的斜面也逐步贴合,夹紧圈与钟罩法兰间的压力逐渐增大,当法兰压紧件转到极限位置时,夹紧圈齿上楔块的斜面与钟罩法兰齿上楔块的斜面贴合面积达到最大,此时夹紧圈压紧钟罩法兰使之与底座法兰紧密贴合,钟罩体与底座进入锁紧状态;反之,如所述法兰压紧件相对钟罩体转过一定角度,钟罩法兰齿恰与夹紧圈齿位置错开,此时由于钟罩法兰齿可从夹紧圈的齿间隙中通过,因而钟罩体可以无障碍地被提升,与底座分离。 Preferably, the flange pressing member includes a coaxial and parallel clamping ring and a bottom ring, the clamping ring and the bottom ring are fixedly connected, the clamping ring is located above the bottom ring, and the inner circumference of the clamping ring is evenly distributed A number of centripetal clamping ring teeth, which are evenly distributed on the outer circumference of the bell jar flange and have the same number of clamping ring teeth, and can pass through the gap between the teeth of the clamping ring teeth along the axial direction of the base The bottom of each clamping ring tooth and the top of each bell flange tooth are equipped with wedges. The inclined surfaces of the wedges on the bell flange teeth are relatively fit. After the flange of the bell jar and the flange of the base are fitted, if the flange pressing part rotates relative to the bell jar body, the positions of the teeth of the bell jar flange and the teeth of the clamping ring gradually overlap up and down, and the position of the wedges on the teeth of the clamping ring The inclined surface and the inclined surface of the wedge on the bell flange teeth are also gradually fitted, and the pressure between the clamping ring and the bell flange gradually increases. When the flange pressing part turns to the limit position, the upper wedge on the clamping ring teeth The inclined surface of the block and the inclined surface of the wedge on the bell flange tooth reach the maximum. At this time, the clamping ring presses the bell flange to make it closely fit with the base flange, and the bell body and the base enter a locked state. ; Conversely, if the flange pressing part turns over a certain angle relative to the bell body, the bell flange teeth are just staggered from the position of the clamping ring teeth. Through the center, the bell body can be lifted without hindrance and separated from the base.
作为优选,所述的法兰压紧件支撑结构为一支撑环,支撑环环绕固设于底座外周上,支撑环位于底座法兰下方,所述的法兰压紧件置于支撑环上。支撑环为所述的法兰压紧件提供支持,使法兰压紧件无论在钟罩体与底座对接还是分离时,都能稳定地处在一个高度上,保持备用状态,便于随时进行钟罩体与底座间的安装紧固。 Preferably, the supporting structure of the flange pressing member is a supporting ring, which is fixed around the outer periphery of the base, the supporting ring is located under the flange of the base, and the flange pressing member is placed on the supporting ring. The support ring provides support for the flange pressing part, so that the flange pressing part can be stably at a height no matter when the bell body and the base are docked or separated, and it is kept in a standby state, so that the bell can be operated at any time. The installation between the cover body and the base is fastened.
作为优选,底圈位于底座法兰与支撑环之间,底圈与底座法兰间设有若干耐磨垫块,耐磨垫块均布环列地固设于底座法兰上,底圈与耐磨垫块抵接。当法兰压紧件转到夹紧圈齿上的楔块与钟罩法兰齿上的楔块啮合时,叠合在一起的底座法兰与钟罩法兰处于底圈与夹紧圈的对夹之下,底座法兰与钟罩法兰间的压紧力来源于夹紧圈与底圈竖直方向上的挤压,而此挤压力为法兰压紧件的系统内力,不会在竖直方向上改变法兰压紧件的整体受力状态。因此,使用此种结构的法兰压紧件可以简化设备整体结构布局,无需再借助其它结构或装置提供竖直方向的外力以平衡底座法兰与钟罩法兰压紧时产生的对法兰压紧件的反作用力。由于法兰压紧件转动时,底圈与底座法兰间有相对位移,因此设置耐磨垫块将底圈与底座法兰分隔,避免快速磨损。 Preferably, the bottom ring is located between the base flange and the support ring, and a number of wear-resistant pads are arranged between the bottom ring and the base flange, and the wear-resistant pads are evenly distributed and fixed on the base flange. Wear pad abutment. When the flange pressing part turns to the wedges on the teeth of the clamping ring and the wedges on the teeth of the bell flange engage, the stacked base flange and bell flange are in the gap between the bottom ring and the clamping ring. Under the pair of clamps, the compression force between the base flange and the bell flange comes from the vertical extrusion of the clamping ring and the bottom ring, and this extrusion force is the internal force of the flange compression part system, not It will change the overall stress state of the flange compression parts in the vertical direction. Therefore, the use of flange pressing parts of this structure can simplify the overall structural layout of the equipment, and there is no need to use other structures or devices to provide external forces in the vertical direction to balance the opposing flanges generated when the base flange and the bell flange are pressed. The reaction force of the compression member. Since there is relative displacement between the bottom ring and the base flange when the flange pressing part rotates, wear-resistant pads are set to separate the bottom ring from the base flange to avoid rapid wear.
作为优选,夹紧圈和底圈之间设有一连接环,夹紧圈和底圈分别固连于连接环的上、下端面上。夹紧圈和底圈通过连接环实现相互间的固连,连接环可以通过一体成型的方法加工,或从现成筒状构件上截取,加工较为容易。 Preferably, a connecting ring is provided between the clamping ring and the bottom ring, and the clamping ring and the bottom ring are fixedly connected to the upper and lower end surfaces of the connecting ring respectively. The clamping ring and the bottom ring are fixedly connected to each other through the connecting ring, and the connecting ring can be processed by integral molding, or cut from a ready-made cylindrical member, and the processing is relatively easy.
作为另选,夹紧圈和底圈之间设有若干连接杆,连接杆两端分别固连于夹紧圈的底端面和底圈的顶端面上。通过有限个连接杆也可将夹紧圈和底圈连为一体,这样得到的法兰压紧件整体更为轻便。 As an alternative, several connecting rods are arranged between the clamping ring and the bottom ring, and the two ends of the connecting rods are fixedly connected to the bottom end surface of the clamping ring and the top end surface of the bottom ring respectively. The clamping ring and the bottom ring can also be connected as a whole through a limited number of connecting rods, so that the obtained flange pressing part is lighter as a whole.
作为优选,本机构还包括一法兰压紧件止退装置,该法兰压紧件止退装置包括止退油缸和止退挡板,止退油缸固设于底座上,止退油缸活塞杆上固设有止退销,止退挡板固设于所述法兰压紧件外周面上,止退油缸活塞杆伸出时的止退销与止退挡板的一侧相抵接,且此时止退销顶端高出于止退挡板。止退油缸活塞杆缩回时,止退销顶端低于止退挡板,法兰压紧件的转动不受止退销的阻碍;当所述驱动装置驱动法兰压紧件压紧钟罩法兰和底座法兰后,止退油缸活塞杆伸出,止退销挡住止退挡板,阻止法兰压紧件往回转,辅助所述驱动装置使钟罩法兰和底座法兰保持稳定的压紧状态,减轻所述驱动装置的负荷。 As a preference, the mechanism also includes a flange pressing member anti-retraction device, the flange compression member anti-retreat device includes an anti-retreat cylinder and an anti-retreat baffle plate, the anti-retreat cylinder is fixed on the base, and the piston rod of the anti-retreat cylinder A stop pin is fixed on the top, and the stop baffle is fixed on the outer peripheral surface of the flange pressing member. When the piston rod of the stop cylinder is extended, the stop pin abuts against one side of the stop baffle, and Now the top of the backstop pin is higher than the backstop baffle. When the piston rod of the backstop oil cylinder is retracted, the top of the backstop pin is lower than the backstop baffle, and the rotation of the flange pressing piece is not hindered by the backstop pin; when the drive device drives the flange press piece to press the bell jar After the flange and the base flange, the piston rod of the backstop oil cylinder stretches out, the backstop pin blocks the backstop baffle, prevents the flange pressing part from turning, and assists the driving device to keep the bell flange and the base flange stable The compressed state reduces the load on the driving device.
作为优选,所述的驱动装置为油缸,油缸的缸体与底座铰接,油缸的活塞杆与与所述法兰压紧件铰接。油缸输出力大,工作平稳,响应快,且更容易保持压力,在较大型设备上使用比较合适。 Preferably, the driving device is an oil cylinder, the cylinder body of the oil cylinder is hinged to the base, and the piston rod of the oil cylinder is hinged to the flange pressing member. The oil cylinder has a large output force, stable operation, fast response, and is easier to maintain pressure. It is more suitable for use on larger equipment.
作为优选,油缸为两个且处于同一高度上,两个油缸的位置关于油缸所在高度上的底座横断面的中心对称。这样设置的油缸组可提供大而稳定的转矩,确保法兰压紧件的转动迅速平稳。 Preferably, there are two oil cylinders at the same height, and the positions of the two oil cylinders are symmetrical about the center of the cross-section of the base at the height where the oil cylinders are located. The oil cylinder group arranged in this way can provide large and stable torque to ensure the rapid and stable rotation of the flange pressing part.
作为优选,支撑环上表面嵌设有若干滚珠,滚珠沿支撑环周向均布,底圈与支撑环之间滚动接触。通过嵌设滚珠,支撑环上表面形成一闭合的滚动路径,法兰压紧件转动时,底圈与支撑环之间存在相对移动,置于支撑环上的法兰压紧件此时在滚珠上滚动而非直接与支撑环接触,从而大大降低磨损,延长设备使用寿命。 Preferably, a number of balls are embedded on the upper surface of the support ring, the balls are evenly distributed along the circumference of the support ring, and the bottom ring and the support ring are in rolling contact. By embedding balls, a closed rolling path is formed on the upper surface of the support ring. When the flange pressing part rotates, there is relative movement between the bottom ring and the support ring. Rolling up rather than directly contacting the support ring greatly reduces wear and prolongs equipment life.
本发明的有益效果是: The beneficial effects of the present invention are:
减少容器拆装时间,提高工作效率。本容器快速夹紧机构在驱动装置驱动下,可在短时间内同时完成容器上、下部分接合部各处的上紧或松开。测试表明,本容器快速夹紧机构可在1至2分钟内完成一次底座法兰与钟罩法兰间的夹紧或松开,可提高生产效率约8%。 Reduce container disassembly time and improve work efficiency. Driven by the driving device, the fast clamping mechanism of the container can simultaneously complete the tightening or loosening of the joints of the upper and lower parts of the container in a short time. Tests have shown that the fast clamping mechanism for the container can complete the clamping or loosening between the base flange and the bell jar flange within 1 to 2 minutes, which can increase the production efficiency by about 8%.
降低设备操作的人工成本及人员劳动强度。采用本容器快速夹紧机构可一次性完成整个底座法兰与钟罩法兰间的夹紧或松开,耗时少,节约大量工作时间,同时操作过程也更轻松,因而可显著降低人工成本及人员劳动强度。 Reduce the labor cost and labor intensity of equipment operation. The fast clamping mechanism of the container can complete the clamping or loosening between the entire base flange and the bell flange at one time, which consumes less time and saves a lot of working time. At the same time, the operation process is easier, so the labor cost can be significantly reduced and labor intensity.
有效控制容器对接安装质量。本容器快速夹紧机构是对底座法兰与钟罩法兰周向各处同步进行夹紧或放松作业的,与现行的逐个松紧螺栓的方式相比,更能保证各处夹紧的均匀性,确保容器对接安装质量,以及拆装过程中的安全。 Effectively control the quality of container docking installation. The fast clamping mechanism of the container is used to clamp or loosen the flange of the base and the flange of the bell jar synchronously. Compared with the current method of loosening bolts one by one, it can better ensure the uniformity of clamping everywhere. , to ensure the quality of container docking installation, as well as the safety during disassembly and assembly.
图1为本发明的一种结构示意图; Fig. 1 is a kind of structural representation of the present invention;
图2为本发明的另一种结构示意图; Fig. 2 is another kind of structural representation of the present invention;
图3为本发明中夹紧圈齿及钟罩法兰齿上的楔块啮合时的状态示意图; Fig. 3 is a schematic diagram of the state when the clamping ring teeth and the wedges on the bell flange teeth are engaged;
图4为本发明中法兰压紧件止退装置的一种结构示意图; Fig. 4 is a schematic structural view of the backstop device of the flange pressing member in the present invention;
图5为本发明中钟罩体与底座处于压紧状态时的一种俯视示意图; Fig. 5 is a schematic top view when the bell body and the base are in a compressed state in the present invention;
图6为本发明中钟罩体与底座处于松开状态时的一种俯视示意图。 Fig. 6 is a schematic top view of the bell jar body and the base in a loosened state in the present invention.
图中,1-钟罩体,2-底座,3-钟罩法兰,4-底座法兰,5-夹紧圈,6-底圈,7-夹紧圈齿,8-钟罩法兰齿,9-楔块,10-支撑环,11-连接环,12-油缸,13-定位座,14-定位孔,15-定位销杆座,16-定位销杆,17-环圈支架,18-支撑杆,19-底圈卡槽,20-连接杆,21-止退油缸,22-止退挡板,23-止退销,24-止退销支持板,25-密封垫,26-耐磨垫块。 In the figure, 1-bell body, 2-base, 3-bell flange, 4-base flange, 5-clamping ring, 6-bottom ring, 7-clamping ring teeth, 8-bell flange Teeth, 9-wedge, 10-support ring, 11-connecting ring, 12-oil cylinder, 13-locating seat, 14-locating hole, 15-locating pin rod seat, 16-locating pin rod, 17-ring bracket, 18-support rod, 19-bottom ring slot, 20-connecting rod, 21-stop cylinder, 22-stop baffle, 23-stop pin, 24-stop pin support plate, 25-gasket, 26 - Wear pads.
具体实施方式 Detailed ways
下面结合附图具体实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with the specific embodiments of the accompanying drawings.
实施例1:Example 1:
如图1所示,一种容器快速夹紧机构,所述的容器为圆柱体,包括可互相分离的钟罩体1和底座2,钟罩体1和底座2上分别设有钟罩法兰3和底座法兰4,钟罩体1和底座2对接时,钟罩法兰3和底座法兰4贴合,钟罩法兰3和底座法兰4间设有密封垫25。钟罩体1上焊接有一对定位座13,定位座13端部设置有定位孔14,底座2上焊有一对定位销杆座15,定位销杆座15顶端通过螺栓固定有定位销杆16。本容器快速夹紧机构包括可使钟罩法兰3和底座法兰4贴合压紧的法兰压紧件及驱动法兰压紧件转动的驱动装置,法兰压紧件通过一法兰压紧件支撑结构套设于钟罩体1与底座2接合部的外周。所述法兰压紧件包括同轴且互相平行的夹紧圈5和底圈6,夹紧圈5和底圈6之间设有一连接环11,夹紧圈5位于连接环11的上端面上且与连接环11一体成型,底圈6通过螺栓连接于连接环11的下端面上。夹紧圈5位于底圈6上方,夹紧圈5的底面位置高于钟罩法兰3的顶面,底圈6位置低于底座法兰4,底圈6与底座法兰4间设有36个等厚度的铜质耐磨垫块26,耐磨垫块26沿底座法兰4圆周均布环列,通过螺钉固定于底座法兰4底面上,底圈6与耐磨垫块26抵接。夹紧圈5内圆周上均布18个向心的夹紧圈齿7,钟罩法兰3的外圆周上均布与夹紧圈齿7数目相等的钟罩法兰齿8,钟罩法兰齿8宽度小于夹紧圈齿7的齿间空隙宽度,因此钟罩法兰齿8可沿底座2的轴向从夹紧圈齿7的齿间空隙中通过。各夹紧圈齿7底部及各钟罩法兰齿8顶部均设有楔块9,楔块9上设有斜面,俯视时,夹紧圈齿7的楔块9上的斜面全部朝向顺时针方向,钟罩法兰齿8的楔块9上的斜面则全部朝向逆时针方向,所述法兰压紧件压紧钟罩法兰3和底座法兰4时,夹紧圈齿7与钟罩法兰齿8位置重叠,夹紧圈齿7上楔块9的斜面与钟罩法兰齿8上楔块9的斜面相对贴合,如图3及图5所示。夹紧圈5上的齿顶圆直径及底圈6内缘直径均小于连接环11的内径。所述的法兰压紧件支撑结构为一支撑环10,支撑环10环绕焊接于底座2外周上,支撑环10位于底座法兰4下方,支撑环10外缘设有竖起的折边,该折边形成与底座2同轴的环。所述的法兰压紧件置于支撑环10上,底圈6外缘恰与支撑环10的折边内周面贴合。所述的法兰压紧件置于支撑环10上,支撑环10上表面沿支撑环10周向均布地嵌设有一圈共50颗滚珠,使得底圈6与支撑环10之间滚动接触。本机构还包括一法兰压紧件止退装置,如图4所示,该法兰压紧件止退装置包括止退油缸21和止退挡板22,止退油缸21通过一支架固定于底座2上,止退油缸21活塞杆上螺纹连接有一止退销23,底座2上高于止退油缸21出还设有一止退销支持板24,止退销支持板24上设有一与止退销23直径匹配的销孔,无论止退油缸21活塞杆伸出缩回,止退销23始终处于该销孔中,受该销孔的支持和导向。止退挡板22焊接于所述法兰压紧件的连接环11的外周面上。当所述法兰压紧件转到极限,钟罩法兰3和底座法兰4压紧时,止退油缸21活塞杆伸出,止退销23恰好与止退挡板22的靠后的侧面相抵接,且此时止退销23顶端高出于止退挡板22。所述的驱动装置为油缸12,油缸12的缸体与底座2铰接,底圈6底部设有轴向突出的连杆,油缸12的活塞杆与底圈6底部连杆铰接。油缸12为两个且处于同一高度上,两个油缸12的位置关于油缸12所在高度上的底座2横断面的中心,即在此高度上底座2的圆截面的圆心对称。 As shown in Figure 1, a quick clamping mechanism for a container, the container is a cylinder, including a bell body 1 and a base 2 that can be separated from each other, the bell body 1 and the base 2 are respectively provided with bell flanges 3 and the base flange 4, when the bell body 1 and the base 2 are docked, the bell flange 3 and the base flange 4 fit together, and a gasket 25 is provided between the bell flange 3 and the base flange 4. A pair of locating seats 13 are welded on the bell body 1, and locating seats 13 ends are provided with locating holes 14, and a pair of locating pin bar seats 15 are welded on the base 2, and the locating pin bar seats 15 tops are fixed with locating pin bars 16 by bolts. The fast clamping mechanism of the container includes a flange pressing part that can make the bell flange 3 and the base flange 4 fit and compress and a driving device that drives the flange pressing part to rotate. The flange pressing part passes through a flange The supporting structure of the pressing member is sheathed on the outer periphery of the junction between the bell body 1 and the base 2 . The flange pressing member includes a coaxial and parallel clamping ring 5 and a bottom ring 6, a connecting ring 11 is arranged between the clamping ring 5 and the bottom ring 6, and the clamping ring 5 is located on the upper end surface of the connecting ring 11 The upper part is integrally formed with the connecting ring 11, and the bottom ring 6 is connected to the lower end surface of the connecting ring 11 by bolts. The clamping ring 5 is located above the bottom ring 6, the bottom surface of the clamping ring 5 is higher than the top surface of the bell flange 3, the bottom ring 6 is lower than the base flange 4, and the bottom ring 6 and the base flange 4 are provided with 36 copper wear-resistant pads 26 of equal thickness, the wear-resistant pads 26 are uniformly arranged in a ring along the circumference of the base flange 4, and are fixed on the bottom surface of the base flange 4 by screws, and the bottom ring 6 is in contact with the wear-resistant pads 26. catch. 18 centripetal clamping ring teeth 7 are evenly distributed on the inner circumference of the clamping ring 5, and bell flange teeth 8 equal in number to the clamping ring teeth 7 are evenly distributed on the outer circumference of the bell flange 3, bell jar method The width of the blue teeth 8 is smaller than the width of the gap between the teeth of the clamping ring teeth 7 , so the bell flange teeth 8 can pass through the gaps between the teeth of the clamping ring teeth 7 along the axial direction of the base 2 . The bottom of each clamping ring tooth 7 and the top of each bell flange tooth 8 are equipped with wedges 9, and the wedges 9 are provided with inclined surfaces. When viewed from above, the inclined surfaces on the wedges 9 of the clamping ring teeth 7 all face clockwise direction, the slope on the wedge 9 of the bell flange tooth 8 is all facing the counterclockwise direction, and when the flange pressing part presses the bell flange 3 and the base flange 4, the clamping ring tooth 7 and the bell The position of the cover flange tooth 8 overlaps, and the slope of the wedge 9 on the clamping ring tooth 7 is relatively fitted with the slope of the wedge 9 on the bell flange tooth 8, as shown in Fig. 3 and Fig. 5 . The diameter of the addendum circle on the clamping ring 5 and the diameter of the inner edge of the bottom ring 6 are both smaller than the inner diameter of the connecting ring 11 . The support structure of the flange pressing member is a support ring 10, which is welded around the outer periphery of the base 2, the support ring 10 is located below the base flange 4, and the outer edge of the support ring 10 is provided with a vertical hem. This flange forms a ring coaxial with the base 2 . The flange pressing part is placed on the support ring 10 , and the outer edge of the bottom ring 6 just fits the inner peripheral surface of the flange of the support ring 10 . The flange pressing part is placed on the support ring 10, and a circle of 50 balls in total are evenly embedded on the upper surface of the support ring 10 along the circumference of the support ring 10, so that the bottom ring 6 and the support ring 10 are in rolling contact. This mechanism also includes a flange pressing part stop back device, as shown in Figure 4, the flange press part back stop device includes a stop back oil cylinder 21 and a back stop baffle plate 22, the stop back oil cylinder 21 is fixed on the On the base 2, a backstop pin 23 is threadedly connected on the piston rod of the backstop oil cylinder 21, and a backstop pin support plate 24 is also provided on the base 2 higher than the backstop oil cylinder 21, and a backstop pin support plate 24 is provided on the backstop pin support plate 24. The pin hole matched with the diameter of the retreat pin 23, no matter whether the piston rod of the retreat cylinder 21 stretches out or retracts, the retreat pin 23 is always in the pin hole, and is supported and guided by the pin hole. The backstop baffle 22 is welded on the outer peripheral surface of the connecting ring 11 of the flange pressing member. When the flange pressing part turns to the limit, when the bell flange 3 and the base flange 4 are pressed tightly, the piston rod of the stop cylinder 21 stretches out, and the stop pin 23 is just in contact with the back of the stop baffle 22. The sides are in contact with each other, and the top of the backstop pin 23 is higher than the backstop baffle plate 22 at this time. The driving device is an oil cylinder 12, the cylinder body of the oil cylinder 12 is hinged with the base 2, the bottom of the bottom ring 6 is provided with an axially protruding connecting rod, and the piston rod of the oil cylinder 12 is hinged with the connecting rod at the bottom of the bottom ring 6. There are two oil cylinders 12 and they are at the same height. The positions of the two oil cylinders 12 are symmetrical to the center of the cross-section of the base 2 at the height of the oil cylinder 12, that is, the center of the circular section of the base 2 at this height.
容器投入工作前需将钟罩体1和底座2对接并紧固。对接时,钟罩体1通过吊具操控,从高处缓慢降下,下降过程中,定位销杆16对准定位孔14并穿入定位孔14中,在定位销杆16导向下钟罩体1沿确定的路径下降,在此路径上,各钟罩法兰齿8可以恰好从相应的夹紧圈齿7齿间空隙中通过,钟罩法兰3与底座法兰4贴合时,钟罩体1降到底,此时便完成了钟罩体1和底座2的准确对接。然后,启动本容器上配置的液压操控系统,使油缸12开始工作,油缸12的活塞杆伸出,推动所述的法兰压紧件整体顺时针转动,夹紧圈齿7与钟罩法兰齿8逐渐重叠,夹紧圈齿7上楔块9的斜面与钟罩法兰齿8上楔块9的斜面也逐渐靠近、贴合并不断扩大贴合面,当夹紧圈齿7与钟罩法兰齿8完全重叠且夹紧圈齿7和钟罩法兰齿8的中心都处于同一个竖直面内时,夹紧圈齿7与钟罩法兰齿8上楔块9斜面的贴合面积达到最大,啮合的各对楔块9间形成略为过盈的配合状态,由此夹紧圈5与钟罩法兰3间产生较大挤压力,与此同时,底圈6与底座法兰4间也产生同等挤压力,在挤压力作用下,钟罩法兰3与底座法兰4被严密压紧,钟罩体1和底座2拼合成密封罐体。此时,再通过相关液压控制开关启动在此过程中,启动止退油缸21,将法兰压紧件锁止。在此过程中,由于夹紧圈5和底圈6分别所受的钟罩法兰3和底座法兰4的反作用力方向相反,可互相抵消,因此由夹紧圈5和底圈6构成的法兰压紧件整体无需外部提供更大支持力以维持法兰压紧件的受力平衡,支撑环10并不会因钟罩法兰3和底座法兰4的压紧而负荷增大。 Before the container is put into operation, the bell body 1 and the base 2 must be docked and fastened. When docking, the bell body 1 is controlled by the spreader and slowly lowered from a high place. During the descent, the positioning pin rod 16 is aligned with the positioning hole 14 and penetrates into the positioning hole 14. Under the guidance of the positioning pin rod 16, the bell body 1 Descend along a determined path. On this path, each bell flange tooth 8 can just pass through the gap between the teeth of the corresponding clamping ring teeth 7. When the bell flange 3 and the base flange 4 fit together, the bell Body 1 falls to the bottom, and now the accurate docking of bell body 1 and base 2 has just been completed. Then, start the hydraulic control system configured on the container to make the oil cylinder 12 start to work, and the piston rod of the oil cylinder 12 stretches out to push the flange pressing part to rotate clockwise as a whole, and the clamping ring teeth 7 and the bell flange The teeth 8 gradually overlap, and the slope of the wedge 9 on the clamping ring tooth 7 and the slope of the wedge 9 on the bell flange tooth 8 gradually approach, fit and continuously expand the fitting surface. When the clamping ring tooth 7 and the bell jar When the flange teeth 8 completely overlap and the centers of the clamping ring teeth 7 and the bell flange teeth 8 are all in the same vertical plane, the sticking of the clamping ring teeth 7 and the inclined plane of the wedge 9 on the bell flange teeth 8 The meshing area reaches the maximum, and a slightly interference fit state is formed between the meshing pairs of wedges 9, so that a large extrusion force is generated between the clamping ring 5 and the bell flange 3, and at the same time, the bottom ring 6 and the base The same extrusion force is also generated between the flanges 4. Under the action of the extrusion force, the bell jar flange 3 and the base flange 4 are tightly compressed, and the bell jar body 1 and the base 2 are combined into a sealed tank body. At this time, start the process through the relevant hydraulic control switch to start the anti-retreat oil cylinder 21 to lock the flange pressing part. During this process, since the reaction forces of the bell flange 3 and the base flange 4 on the clamping ring 5 and the bottom ring 6 are opposite in direction, they can cancel each other out, so the clamping ring 5 and the bottom ring 6 constitute The entire flange pressing part does not need to provide greater external support to maintain the force balance of the flange pressing part, and the support ring 10 will not increase the load due to the compression of the bell flange 3 and the base flange 4 .
若需要将钟罩体1和底座2分开,切换油缸12工作状态,使油缸12活塞杆缩回,所述的法兰压紧件整体逆时针转动,夹紧圈齿7上的楔块9与钟罩法兰齿8上的楔块9脱离啮合,当转回到夹紧圈齿7与钟罩法兰齿8完全错开的位置时,如图6所示,夹紧圈齿7不会对钟罩法兰齿8的轴向通过形成阻碍,此时钟罩体1便可升起。 If it is necessary to separate the bell body 1 from the base 2, switch the working state of the oil cylinder 12, so that the piston rod of the oil cylinder 12 is retracted. The wedge 9 on the bell flange teeth 8 is disengaged, and when it is turned back to the position where the clamping ring teeth 7 and the bell flange teeth 8 are completely staggered, as shown in Figure 6, the clamping ring teeth 7 will not align The axial passage of bell flange tooth 8 forms an obstacle, and this clock cover body 1 just can rise.
实施例2:Example 2:
如图2所示,所述的法兰压紧件支撑结构包括一环圈支架17和四根围绕环圈支架17均布的支撑杆18,环圈支架17环绕在底座2外,支撑杆18一端与环圈支架17底部焊接,另一端通过地脚螺栓固定在地面上。环圈支架17包括上环圈和下环圈,上环圈和下环圈的横断面均为L形,二者开放端相对并用螺栓固连成一体,形成的环圈支架17带有横断面呈U形的底圈卡槽19,底圈卡槽19的开口向内朝向底座2,底圈6的内缘与底圈卡槽19适配卡接。夹紧圈5和底圈6之间设有18根连接杆20,连接杆20两端分别通过螺栓固定于夹紧圈5的底端面和底圈6的顶端面上,连接杆20在法兰压紧件上沿周向均布。其余同实施例1。 As shown in Figure 2, the support structure of the flange pressing member includes a ring bracket 17 and four support rods 18 uniformly distributed around the ring bracket 17, the ring bracket 17 surrounds the outside of the base 2, and the support rods 18 One end is welded to the bottom of the ring support 17, and the other end is fixed on the ground by anchor bolts. The ring bracket 17 includes an upper ring and a lower ring. The cross-sections of the upper ring and the lower ring are L-shaped. The bottom ring clamping groove 19 is U-shaped, the opening of the bottom ring clamping groove 19 faces inwardly towards the base 2 , and the inner edge of the bottom ring 6 fits and engages with the bottom ring clamping groove 19 . Eighteen connecting rods 20 are arranged between the clamping ring 5 and the bottom ring 6, and the two ends of the connecting rods 20 are respectively fixed on the bottom surface of the clamping ring 5 and the top surface of the bottom ring 6 by bolts. The pressing parts are uniformly distributed along the circumferential direction. All the other are with embodiment 1.
本实施例与实施例1不同之处在于,法兰压紧件将钟罩法兰3压紧在底座法兰4上时,法兰压紧件所受的钟罩法兰3反作用力是通过环圈支架17提供的支持力来平衡的。 The difference between this embodiment and Embodiment 1 is that when the bell flange 3 is pressed against the base flange 4 by the flange pressing member, the reaction force of the bell flange 3 on the flange pressing member is passed through The supporting force provided by the ring bracket 17 is balanced.
本实施例中,环圈支架17和支撑杆18为与容器罐体分离的独立部件,容器罐体可直接采用普通分体式型号,无需在罐体上加工特别的结构,在设备制造时,环圈支架17和支撑杆18可分包加工,再与容器罐体配套,这样可以提高加工制造的便利性,降低制造成本。 In this embodiment, the ring bracket 17 and the support rod 18 are independent parts separated from the container body, and the container body can directly adopt an ordinary split type model without processing a special structure on the tank body. When the equipment is manufactured, the ring The ring support 17 and the support rod 18 can be subcontracted and processed, and then matched with the container body, so that the convenience of processing and manufacturing can be improved and the manufacturing cost can be reduced.
实施例3:Example 3:
夹紧圈5和底圈6分别用螺栓固定于连接环11的上、下端面上。底圈6底面与支撑环10顶面均为抛光过的平面,底圈6与支撑环10之间设有一环形耐磨衬垫,底圈6及支撑环10直接与所述耐磨衬垫接触。连接环11的外周面设有一圈扣链齿,底座2旁的地面上固定一由电机和减速箱组成的电机驱动装置,该电机驱动装置的输出轴上固定一链轮,连接环11与链轮间通过一封闭张紧的传动链条连接,形成链传动。其余同实施例1。 The clamping ring 5 and the bottom ring 6 are respectively fixed on the upper and lower end faces of the connecting ring 11 with bolts. The bottom surface of the bottom ring 6 and the top surface of the support ring 10 are polished planes, and an annular wear-resistant liner is arranged between the bottom ring 6 and the support ring 10, and the bottom ring 6 and the support ring 10 are directly in contact with the wear-resistant liner . The outer peripheral surface of the connecting ring 11 is provided with a circle of sprocket teeth, and a motor drive device composed of a motor and a reduction box is fixed on the ground next to the base 2, and a sprocket wheel is fixed on the output shaft of the motor drive device, and the connecting ring 11 and the chain The wheels are connected by a closed and tensioned transmission chain to form a chain drive. All the other are with embodiment 1.
需要压紧钟罩法兰3和底座法兰4时,控制电机驱动装置驱动链轮转动,通过传动链条带动所述的法兰压紧件顺时针转动,法兰压紧件与钟罩法兰3上的楔块啮合产生压力,钟罩法兰3和底座法兰4压紧。反之,通过电机驱动装置使链轮反向转动,法兰压紧件与钟罩法兰3上的楔块脱离啮合,钟罩法兰3和底座法兰4便解除压紧。 When it is necessary to compress the bell flange 3 and the base flange 4, control the motor drive device to drive the sprocket to rotate, and drive the flange pressing part to rotate clockwise through the transmission chain, and the flange pressing part and the bell flange The engagement of the wedges on 3 generates pressure, and the bell flange 3 and the base flange 4 are compressed. On the contrary, the sprocket is reversely rotated by the motor driving device, the flange pressing part disengages from the wedge on the bell flange 3, and the bell flange 3 and the base flange 4 are just released from compression.
Claims (6)
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| CN105084462B (en) * | 2014-12-31 | 2018-01-19 | 西南石油大学 | A kind of sewage disposal tank arrangement that can quickly remove sediment |
| CN105921938A (en) * | 2016-06-13 | 2016-09-07 | 江苏润海能源科技有限公司 | Three-hole flange automatic pin retreating mechanism |
| CN108161793B (en) * | 2017-12-30 | 2023-04-11 | 中国科学院沈阳自动化研究所 | Quick clamping device |
| CN108217026B (en) * | 2018-02-07 | 2023-10-03 | 黄淮学院 | Automatic garbage collection device |
| CN112439382A (en) * | 2020-12-16 | 2021-03-05 | 珠海市地标绘农科技农业有限公司 | Device for chelating water-soluble fertilizer containing trace elements |
| CN115507103A (en) * | 2022-09-30 | 2022-12-23 | 深圳市联鹏智能装备科技有限公司 | Bell jar unit |
| CN117102521A (en) * | 2023-08-01 | 2023-11-24 | 天津锦通昌科技有限公司 | A detachable connection structure between the shaft head and the spindle and its connection method |
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| CN201255232Y (en) * | 2008-09-09 | 2009-06-10 | 上海远跃轻工机械有限公司 | Revolving door structure of high-pressure extracting tank |
| CN203266477U (en) * | 2013-05-10 | 2013-11-06 | 浙江精功科技股份有限公司 | Quick clamping mechanism of container |
-
2013
- 2013-05-10 CN CN201310175665.1A patent/CN103317455B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3119028A1 (en) * | 1981-05-13 | 1982-12-02 | Harri Mones Kg, 5657 Haan | Pressure container |
| US4871278A (en) * | 1987-05-27 | 1989-10-03 | Uhde Gmbh | Bolt-operated clamping device |
| CN2128324Y (en) * | 1992-08-19 | 1993-03-17 | 奚建平 | Safety interlocking device for quick opening pressure vessel |
| JP2000009226A (en) * | 1998-06-22 | 2000-01-11 | Nissin Electric Co Ltd | Device for mounting lid board of airtight container |
| CN200943697Y (en) * | 2006-06-19 | 2007-09-05 | 侯焕波 | Quick-opening sealing structure of pressure container |
| CN201255232Y (en) * | 2008-09-09 | 2009-06-10 | 上海远跃轻工机械有限公司 | Revolving door structure of high-pressure extracting tank |
| CN203266477U (en) * | 2013-05-10 | 2013-11-06 | 浙江精功科技股份有限公司 | Quick clamping mechanism of container |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103317455A (en) | 2013-09-25 |
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