CN103301919B - A kind of organic materials automatic crushing dewaterer and crushing/dewatering method - Google Patents
A kind of organic materials automatic crushing dewaterer and crushing/dewatering method Download PDFInfo
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- CN103301919B CN103301919B CN201310179769.XA CN201310179769A CN103301919B CN 103301919 B CN103301919 B CN 103301919B CN 201310179769 A CN201310179769 A CN 201310179769A CN 103301919 B CN103301919 B CN 103301919B
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- hobboing cutter
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Abstract
The invention discloses a kind of organic materials automatic crushing dewaterer, comprise underframe, material bin, hobboing cutter breaker, drive sprocket, screw feeding storehouse, extrusion dehydration storehouse, spiral discharging storehouse, discharging speed change link group, discharging opening and mair motor, described drive sprocket, screw feeding storehouse, extrusion dehydration storehouse, spiral discharging storehouse and discharging speed change link group are connected in turn by screw rod, described extrusion dehydration storehouse has drip pan, described hobboing cutter breaker is made up of the abnormity intersection hobboing cutter of a set of twolip and three swords, by a pair change-speed gearing driving work be connected with hobboing cutter, screw rod structure is provided with in described screw feeding storehouse and spiral discharging storehouse, screw rod is provided with helical blade structure, realize the continuous propelling movement of material.The invention also discloses and a kind ofly use organic materials automatic crushing dewaterer described above to carry out the method for crushing/dewatering, broken processed can be carried out for the organic material of differing texture, overcome the deficiency on existing equipment on the market, easy and simple to handle, safeguard very convenient, both improve service efficiency and the operating efficiency of equipment, improved operating environment simultaneously, reduce the loss of equipment.
Description
Technical field
The invention belongs to the biological plantation such as food processing, farming and animal husbandry, bio-pharmaceuticals, afforestation mechanical field, particularly relate to a kind of organic materials automatic crushing dewaterer and crushing/dewatering method.
Background technology
By analyzing the equipment that market is similar now at present and investigate, find that market is for the equipment pulverized and dewater, or can only the material for rigid material be processed, hobboing cutter as reducing mechanism designs, can only for such as rigid plastics pulverizing, glass, non-ferrous metal etc.; Be exactly for soft materials material as flexible glue, paper, cloth, the root leaf of plant, rice straw etc.If but will pulverize for the material of composition comparatively complicated vegetables and fruits class organic matter, hobboing cutter will be caused to block, simultaneously because pulverizing not exclusively and the large impact pulverizing of material difference and dewatering efficiency, add maintenance cost. simultaneously
Summary of the invention
The object of the invention is to make up the deficiencies in the prior art and a kind of easy and simple to handle, easy to maintenance, service efficiency of improving equipment is provided, improves operating environment simultaneously, reduces the organic materials automatic crushing dewaterer of equipment loss and crushing/dewatering method.
For achieving the above object, technical scheme of the present invention is:
A kind of organic materials automatic crushing dewaterer, comprise underframe, material bin, hobboing cutter breaker, drive sprocket, screw feeding storehouse, extrusion dehydration storehouse, spiral discharging storehouse, discharging speed change link group, discharging opening and mair motor, described drive sprocket, screw feeding storehouse, extrusion dehydration storehouse, spiral discharging storehouse and discharging speed change link group are connected in turn by screw rod, bottom, described extrusion dehydration storehouse is provided with drip pan, up and down door is installed in extrusion dehydration storehouse, and upper and lower door has dewatering hole, under pressure effect, moisture is deviate from through dewatering hole, described hobboing cutter breaker is made up of the abnormity intersection hobboing cutter of a set of twolip and three swords, by a pair change-speed gearing driving work be connected with hobboing cutter, screw rod structure is provided with in described screw feeding storehouse and spiral discharging storehouse, screw rod is provided with helical blade structure, realize the continuous propelling movement of material.
Preferably, the hobboing cutter connected toothed wheel of described hobboing cutter breaker drives twolip and three sword hobboing cutter differential motions with 1: 3 differential.
Preferably, the top of described broken hob device is provided with the pectination scarfing cinder plate of residual material in separable blade.
Preferably, both sides, described screw feeding storehouse are provided with stock stopping door.
Use above-mentioned organic materials automatic crushing dewaterer to carry out a method for crushing material dehydration, comprise following steps:
(1) mair motor is opened, and organic material is sent to material bin by conveyer belt;
(2) hobboing cutter cracking cabin rotates, and twolip is worked in coordination with 3-edge surgical knife group and rotating speed is different, and Negotiation speed difference produces relative motion and cuts, and cuts into shape in small, broken bits by sending the material come to;
(3) material after pulverizing is brought into extrusion dehydration storehouse by the screw rod in feeding storehouse and helical blade structure continually, along with filling up of material, in storehouse, pressure becomes large, after reaching certain pressure, in material, moisture flows out from the dewatering hole of upper and lower door, enters into drip pan discharge;
(4) screw rod in discharging bin and helical blade structure initially keep inactive state, and after drainage bin pressure reaches dehydrating effect, the screw rod in discharging bin and helical blade structure bring into operation, and taken out of by material, sent by discharging opening in drainage bin.
Above-mentioned organic materials automatic crushing dewaterer of the present invention and carry out the method for crushing material dehydration, overcome the deficiency on existing equipment on the market, operate fairly simple convenience, described twolip and three swords intersection hobboing cutter differential relative motion, material is also possessed except shearing function simultaneously to the function of tearing, because of the frictional force of the suitable displacement generation that speed difference produces, the particle remained between cutter seam can be squeezed out well, improve crush efficiency and quality, make equipment also be easy to safeguard, improve operating environment; Collocation using function feeding screw axle at a high speed and the discharging helical axis of low speed, the speed of front and back two helical axis differs greatly, and can keep certain pressure in relative motion, and the material that guarantee is sent can reach the effect that best dehydration is extracted; By designing stock stopping door in feeding storehouse both sides, extrusion cabin door setting up and down, achieving and exempting from maintaining easily of dismounting, reducing maintenance cost.The organic material that whole equipment may be used for differing texture carries out broken processed, improves the service efficiency of equipment, reduces the loss of equipment.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of embodiment of automatic crushing dewaterer of the present invention.
Fig. 2 is the structural representation of the hobboing cutter breaker of automatic crushing dewaterer of the present invention.
Fig. 3 is the structural representation of the pectination scarfing cinder plate on the hobboing cutter breaker top of automatic crushing dewaterer of the present invention.
Fig. 4 is the screw feeding discharging of automatic crushing dewaterer of the present invention and the structural representation of drainage bin.
Fig. 5 is the structural representation of automatic crushing dewaterer peripheral hardware stock stopping door of the present invention and dehydration door.
Detailed description of the invention
Technical scheme for a better understanding of the present invention, describes embodiment provided by the invention in detail below in conjunction with accompanying drawing.
As shown in Figure 1, an object of the present invention is to provide a kind of organic materials automatic crushing dewaterer, comprise underframe 11, material bin 1, hobboing cutter breaker 2, drive sprocket 10, screw feeding storehouse 3, extrusion dehydration storehouse 4, spiral discharging storehouse 5, discharging speed change link group 6, discharging opening 7 and mair motor 9, described drive sprocket 10, screw feeding storehouse 3, extrusion dehydration storehouse 4, spiral discharging storehouse 5 and discharging speed change link group 6 are connected in turn by screw rod, and described extrusion dehydration storehouse 4 has drip pan 8.
As shown in Figure 2, described hobboing cutter breaker 2 is made up of the abnormity intersection hobboing cutter of a set of twolip 21 and three swords 22, and comparatively typically, described double-edged hobbing cutter and three sword cutter diameters are 189mm, and interior shaft diameter is 80mm.
Described double-edged hobbing cutter drives work with three sword hobboing cutters by a pair change-speed gearing 23 be connected with hobboing cutter, described gear 23 drives twolip and three sword hobboing cutter differential motions with 1: 3 differential, therefore suitable displacement movement can be produced between hobboing cutter and hobboing cutter, material is also possessed except shearing function simultaneously to the function of tearing, the frictional force that the suitable displacement simultaneously produced because of speed difference produces, can squeeze out the particle remained between cutter seam.As shown in Figure 3, the top of broken hob device 2 is also provided with the pectination scarfing cinder plate 24 of residual material in separable blade.
As shown in Figure 4, be respectively equipped with screw rod structure in described screw feeding storehouse 3 and spiral discharging storehouse 5, screw rod is provided with helical blade structure 31,51, realizes the continuous propelling movement of material, and described extrusion dehydration storehouse 4 has even dewatering hole.Particularly, mass transport, by the driving of helical blade 31 by worm speed reducer, schemes left propelling movement past endlessly for material, when sending into extrusion cabin 4, owing to being subject to the stop of spiral discharging helical blade 51, internal batch pressure raises rapidly, and the moisture of internal batch is deviate from outside storehouse.Simultaneously because pressure constantly increases, to activation pressure switch during set pressure, the arrangement of clutch now in discharging speed varying chain wheels 6 starts sprocket wheel thus drives discharge screw that material is brought out endlessly.
As shown in Figure 5, both sides, described screw feeding storehouse 3 are provided with stock stopping door 4, and described extrusion dehydration storehouse about 4 is provided with door 42, makes equipment in maintenance process, substantially exempt from dismounting and just can safeguard, very convenient, decrease maintenance cost and labour intensity.
Another object of the present invention is to provide a kind of uses above-mentioned organic materials automatic crushing dewaterer to carry out the method for crushing/dewatering, comprises following steps:
(1) mair motor is opened, and organic material is sent to material bin by conveyer belt;
(2) hobboing cutter cracking cabin rotates, and twolip is worked in coordination with 3-edge surgical knife group and rotating speed is different, and Negotiation speed difference produces relative motion and cuts, and cuts into shape in small, broken bits by sending the material come to;
(3) material after pulverizing is brought into extrusion dehydration storehouse by the screw rod in feeding storehouse and helical blade structure continually, along with filling up of material, in storehouse, pressure becomes large, after reaching certain pressure, in material, moisture flows out from the dewatering hole of upper and lower door, enters into drip pan discharge;
(4) screw rod in discharging bin and helical blade structure initially keep inactive state, and after drainage bin pressure reaches dehydrating effect, the screw rod in discharging bin and helical blade structure bring into operation, and taken out of by material, sent by discharging opening in drainage bin.
Above-mentioned organic materials automatic crushing dewaterer of the present invention and crushing/dewatering method, broken processed can be carried out for the organic material of differing texture, overcome the deficiency on existing equipment on the market, easy and simple to handle, safeguard very convenient, both improve service efficiency and the operating efficiency of equipment, improved operating environment simultaneously, reduce the loss of equipment.
Above content is only preferred embodiment of the present invention, and for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, this description should not be construed as limitation of the present invention.
Claims (5)
1. an organic materials automatic crushing dewaterer, it is characterized in that, comprise underframe, material bin, hobboing cutter breaker, drive sprocket, screw feeding storehouse, extrusion dehydration storehouse, spiral discharging storehouse, discharging speed change link group, discharging opening and mair motor, described drive sprocket, screw feeding storehouse, extrusion dehydration storehouse, spiral discharging storehouse and discharging speed change link group are connected in turn by screw rod, bottom, described extrusion dehydration storehouse is provided with drip pan, up and down door is installed in extrusion dehydration storehouse, and upper and lower door has dewatering hole, under pressure effect, moisture is deviate from through dewatering hole, described hobboing cutter breaker is made up of the abnormity intersection hobboing cutter of a set of twolip and three swords, by a pair change-speed gearing driving work be connected with hobboing cutter, screw rod structure is provided with in described screw feeding storehouse and spiral discharging storehouse, screw rod is provided with helical blade structure, realize the continuous propelling movement of material.
2. a kind of organic materials automatic crushing dewaterer as claimed in claim 1, is characterized in that, the hobboing cutter connected toothed wheel of described hobboing cutter breaker drives twolip and three sword hobboing cutter differential motions with 1: 3 differential.
3., as a kind of organic materials automatic crushing dewaterer according to claim 1 or claim 2, it is characterized in that, the top of described broken hob device is provided with the pectination scarfing cinder plate of residual material in separable blade.
4. a kind of organic materials automatic crushing dewaterer as claimed in claim 1, is characterized in that, both sides, described screw feeding storehouse are provided with stock stopping door.
5. use the organic materials automatic crushing dewaterer described in claim 1 to carry out a method for crushing material dehydration, it is characterized in that, comprise following steps:
(1) mair motor is opened, and organic material is sent to material bin by conveyer belt;
(2) hobboing cutter cracking cabin rotates, and twolip is worked in coordination with 3-edge surgical knife group and rotating speed is different, and Negotiation speed difference produces relative motion and cuts, and cuts into shape in small, broken bits by sending the material come to;
(3) material after pulverizing is brought into extrusion dehydration storehouse by the screw rod in feeding storehouse and helical blade structure continually, along with filling up of material, in storehouse, pressure becomes large, after reaching certain pressure, in material, moisture flows out from the dewatering hole of upper and lower door, enters into drip pan discharge;
(4) screw rod in discharging bin and helical blade structure initially keep inactive state, and after drainage bin pressure reaches dehydrating effect, the screw rod in discharging bin and helical blade structure bring into operation, and taken out of by material, sent by discharging opening in drainage bin.
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| CN201310179769.XA CN103301919B (en) | 2013-05-13 | 2013-05-13 | A kind of organic materials automatic crushing dewaterer and crushing/dewatering method |
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| CN201310179769.XA CN103301919B (en) | 2013-05-13 | 2013-05-13 | A kind of organic materials automatic crushing dewaterer and crushing/dewatering method |
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| CN103301919B true CN103301919B (en) | 2015-12-02 |
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| CN103769281B (en) * | 2014-01-17 | 2015-09-30 | 京科高创（北京）新技术发展有限公司 | A kind of feed grinder dewaters complete treatment facility and method of operating |
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| CN105618213B (en) * | 2016-03-23 | 2018-02-23 | 广西壮族自治区农业科学院农产品加工研究所 | A kind of feed-processing equipment of new crushing/dewatering |
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