CN103292994A - Detection method for shift lever assembly of motorcycle engine - Google Patents
Detection method for shift lever assembly of motorcycle engine Download PDFInfo
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- CN103292994A CN103292994A CN2013102124108A CN201310212410A CN103292994A CN 103292994 A CN103292994 A CN 103292994A CN 2013102124108 A CN2013102124108 A CN 2013102124108A CN 201310212410 A CN201310212410 A CN 201310212410A CN 103292994 A CN103292994 A CN 103292994A
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- gear
- lever
- changing lever
- changing
- register pin
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Abstract
The invention discloses a detection method for a shift lever assembly of a motorcycle engine. A detection tool of the structure is adopted in the method and comprises a base with a plane as the upper surface, a positioning pin used for mounting and positioning of a shift level gear is arranged at one end on the upper surface of the base, a limiting gear used for meshing with three teeth on the right side of the shift level gear is arranged on one side of the limiting gear, a mark corresponding to the center of the third tooth on the right side of the shift level gear is arranged on the upper surface of the limiting gear, two groups of scale lines used for detecting two slant side edges of two sides of one surface, opposite to the shift lever gear, of a shift lever fork are arranged at the other end of the positioning pin on the upper surface of the base symmetrically and slantly, and each group of scale lines is composed of two parallel lines at an interval of 0.5mm. The method is simple in design principle, accurate in positioning, simple to operate, convenient, quick, safe and reliable, and effect of efficient detection is realized.
Description
Technical field
The present invention relates to a kind of member detection method of motorcycle, especially a kind of motorcycle engine assembly detection method of changing lever.
Background technology
The JY110 motorcycle is market sale a bent-beam motorcycle preferably.The engine gear lever assembly of this motorcycle, its structure as shown in Figure 3, comprise the arm 1 of changing lever, be arranged at the gear 2 of changing lever of arm 1 length direction one end of changing lever, be arranged at the fork 3 of changing lever of arm 1 other end of changing lever rotationally, and be arranged on to change lever between arm 1 and the pressing plate and be used for making fork 3 torsion springs that reset 4 of changing lever.Wherein, the described gear 2 of changing lever is installed on the arm 1 length direction axle center line of changing lever with the fork 3 of changing lever, and be positioned at the both sides, front and back of the arm of changing lever, the gear 2 of changing lever is fixing with arm 1 welding of changing lever, the fork 3 of changing lever is riveted rotationally with the arm 1 of changing lever and to be linked to each other, change lever shift fork 3 and be provided with a claw that extends to both sides with respect to the symmetria bilateralis of the arm axial line of changing lever, claw is provided with one by the oblique side 5 of the past extroversion in lining away from the direction inclination of the gear of changing lever with the symmetria bilateralis of gear 2 relative directions of changing lever, and oblique side is 72 degree with the arm lengths angular separation of changing lever.
In the motorcycle engine production run, the dumb problem of gear shift is more outstanding, and the change lever assembly is that the engine gear shift is flexible, one of reliable most important parts.And influence the underproof principal element of change lever assembly parts: the one, there is distortion between change lever gear and the welding of change lever arm, the 2nd, the change lever fork exists clamping stagnation and distortion with the riveted joint of change lever arm, it is dumb to cause the change lever fork to rotate under the effect of torsion spring, can not normally reset behind the fork shift.Above-mentioned two factors are difficult to avoid in process, and the accordance of accessory size can not correctly be judged, load onto engine as rejected part and will cause that the engine gear shift is ineffective, can't gear shift, even cause safety problem in the driving process.
In the prior art, do not have special-purpose detection mode to detect the angle of change lever fork, can not identify the problem place in the manufacture process, and the part correction all has no way of doing it, the part loss due to spoiled work is big.So the applicant considers how to design a kind of detection method the change lever assembly of producing is made the detection judgement, screen change lever assembly crudy level, assemble by selecting qualified part for use, could guarantee engine gear shift flexibility and reliability.
Summary of the invention
At above-mentioned the deficiencies in the prior art, technical matters to be solved by this invention is, how to provide a kind of and can be quickly and easily the motorcycle assembly of changing lever be detected judgement, the motorcycle engine of the screening change lever assembly crudy level assembly detection method of changing lever; Adopt the present invention can select qualified part and assemble, can reach and guarantee engine gear shift flexibility and reliability better.
In order to solve the problems of the technologies described above, adopted following technical scheme among the present invention:
A kind of motorcycle engine assembly detection method of changing lever is characterized in that, may further comprise the steps:
A, obtain the cubing of following structure, cubing comprises that a upper surface is the base on plane, an end is provided with register pin on the base upper surface, register pin is used for cooperating the installation that realizes the gearshift lever and gear wheel to locate with the gear of changing lever of the assembly of changing lever, one side of register pin is provided with position limited gear, position limited gear can mesh with three teeth on the gear right side of changing lever that is positioned register pin and the engagement center is the 3rd tooth, the position limited gear upper surface is provided with and the 3rd mark that the tooth center is corresponding in gear right side of changing lever, base upper surface register pin other end symmetry is tiltedly installed with two groups of scale marks, every group of scale mark by two at interval the parallel lines of 0.5mm constitute, every group of scale mark center line separately, just with by in register pin and the position limited gear assembly of changing lever after to gearshift lever and gear wheel location, two oblique sides coincidences of the fork one side both sides relative with the gear of changing lever of changing lever;
B, the maintenance of employing cubing detect, during detection, the gear of changing lever in the change lever assembly is packed in the register pin, when packing into, aim at the 3rd tooth in gear right side of changing lever by mark, feasible three teeth in gear right side of changing lever are engaged in the position limited gear, and said process can be realized, judge that then this part assembling is qualified and enter next step detection, can't realize then judging defective;
After c, the gear of changing lever are positioned, whether two oblique sides observing the fork one side both sides relative with the gear of changing lever of changing lever this moment are positioned at two groups of scale marks separately within two parallel lines, if be positioned at, judge that then the fork installation dimension of changing lever is qualified and proceed next step detection, be not positioned at then judge defective;
D, then at relative 60 ° of scope inward turnings conversion shelves yoke ends about center line, see that can change lever fork reset under the effect of torsion spring naturally, two oblique sides that making changes lever after resetting pitches the one side both sides relative with the gear of changing lever still are positioned at two groups of scale marks separately within two parallel lines; Can reset and judge that then the torsion spring dirigibility that resets is qualified, otherwise judge defective.
The present invention detects the size detection principle and should control in the 0.3mm-0.8mm scope of gap for calculate the distance of determining change lever fork profile sideline and planetary gear pillar base according to the product size chain, and depicting two groups of two grooves of change lever fork claw position at base, two groove gaps are 0.5mm.Mesh assembling by change gear and position limited gear and by mark position, realization change lever assembly is accurately located, detect the assembling of change lever assembly quickly, the symmetry of the change lever fork of change lever assembly and change lever fork are in the dirigibility of torsion spring effect.
So the present invention can mesh assembling by change lever gear and position limited gear and by mark, realization change lever assembly is accurately located, detect the assembling of change lever assembly quickly, on the recycling base two groups two grooves check that the symmetry of change lever fork of change lever assembly and change lever fork are in the dirigibility of torsion spring effect.It is simple that the present invention has design concept, and accurate positioning is simple to operate, and is convenient and swift, safe and reliable, reached the effect of efficient detection.
Description of drawings
Fig. 1 is the structural representation of the cubing that adopts of the present invention.
Fig. 2 is the cubing piece test front view in use that the present invention adopts.
Fig. 3 is the change lever assembly parts synoptic diagram of the motorcycle described in the background technology.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
In this embodiment, a kind of motorcycle engine assembly detection method of changing lever may further comprise the steps:
A, obtain the cubing of following structure illustrated in figures 1 and 2, cubing comprises the base 6 that a upper surface is the plane, an end is provided with register pin 7 on base 6 upper surfaces, register pin 7 is used for cooperating the installation that realizes gearshift lever and gear wheel 2 to locate with the gear 2 of changing lever of the assembly of changing lever, one side of register pin 7 is provided with position limited gear 8, position limited gear 8 can mesh with three teeth on gear 2 right sides of changing lever that are positioned register pin and the engagement center is the 3rd tooth, position limited gear 8 upper surfaces are provided with and the 3rd mark that the tooth center is corresponding in gear right side of changing lever, base 6 upper surface register pin other end symmetries are tiltedly installed with two groups of scale marks 9, every group of scale mark 9 by two at interval the parallel lines of 0.5mm constitute, every group of scale mark center line separately, just with by in the assembly of changing lever behind register pin 7 and 8 pairs of gearshifts of position limited gear lever and gear wheel, 2 location, two oblique sides 5 coincidences of the one side both sides that the fork 3 of changing lever is relative with the gear 2 of changing lever;
B, the maintenance of employing cubing detect, during detection as shown in Figure 2, the gear of changing lever in the change lever assembly is packed in the register pin, when packing into, aim at the 3rd tooth in gear right side of changing lever by mark, feasible three teeth in gear right side of changing lever are engaged in the position limited gear, and said process can be realized, judge that then this part assembling is qualified and enter next step detection, can't realize then judging defective;
After c, the gear of changing lever are positioned, whether two oblique sides observing the fork one side both sides relative with the gear of changing lever of changing lever this moment are positioned at two groups of scale marks separately within two parallel lines, if be positioned at, judge that then the fork installation dimension of changing lever is qualified and proceed next step detection, be not positioned at then judge defective;
D, then at relative 60 ° of scope inward turnings conversion shelves yoke ends about center line, see that can change lever fork reset under the effect of torsion spring naturally, two oblique sides that making changes lever after resetting pitches the one side both sides relative with the gear of changing lever still are positioned at two groups of scale marks separately within two parallel lines; Can reset and judge that then the torsion spring dirigibility that resets is qualified, otherwise judge defective.
The present invention as shown in Figure 2, is inserted in change lever gear hole in the motorcycle shift lever assembly in the register pin when detecting, its second tooth in change lever gear right side and the assembling of position limited gear label alignment.The first, when pack into register pin and normally mesh by mark and position limited gear of part, just can judge that it meets matching requirements; Then distinguish change lever gear hole diameter dimension problem or gear welding position existing problems as not packing into; Second, the change lever assembly is packed into behind the register pin, 60 ° of scope inward turnings conversion shelves yoke ends about relative center line, the change lever fork can reset under the effect of torsion spring naturally, at this moment, whether the claw (being two above-mentioned oblique sides 5) of range estimation change lever fork is between two grooves, qualified as then being considered as in the groove scope, counter know then be considered as defectively, again part is reprocessed.
Claims (1)
1. motorcycle engine assembly detection method of changing lever is characterized in that, may further comprise the steps:
A, obtain the cubing of following structure, cubing comprises that a upper surface is the base on plane, an end is provided with register pin on the base upper surface, register pin is used for cooperating the installation that realizes the gearshift lever and gear wheel to locate with the gear of changing lever of the assembly of changing lever, one side of register pin is provided with position limited gear, position limited gear can mesh with three teeth on the gear right side of changing lever that is positioned register pin and the engagement center is the 3rd tooth, the position limited gear upper surface is provided with and the 3rd mark that the tooth center is corresponding in gear right side of changing lever, base upper surface register pin other end symmetry is tiltedly installed with two groups of scale marks, every group of scale mark by two at interval the parallel lines of 0.5mm constitute, every group of scale mark center line separately, just with by in register pin and the position limited gear assembly of changing lever after to gearshift lever and gear wheel location, two oblique sides coincidences of the fork one side both sides relative with the gear of changing lever of changing lever;
B, the maintenance of employing cubing detect, during detection, the gear of changing lever in the change lever assembly is packed in the register pin, when packing into, aim at the 3rd tooth in gear right side of changing lever by mark, feasible three teeth in gear right side of changing lever are engaged in the position limited gear, and said process can be realized, judge that then this part assembling is qualified and enter next step detection, can't realize then judging defective;
After c, the gear of changing lever are positioned, whether two oblique sides observing the fork one side both sides relative with the gear of changing lever of changing lever this moment are positioned at two groups of scale marks separately within two parallel lines, if be positioned at, judge that then the fork installation dimension of changing lever is qualified and proceed next step detection, be not positioned at then judge defective;
D, then at relative 60 ° of scope inward turnings conversion shelves yoke ends about center line, see that can change lever fork reset under the effect of torsion spring naturally, two oblique sides that making changes lever after resetting pitches the one side both sides relative with the gear of changing lever still are positioned at two groups of scale marks separately within two parallel lines; Can reset and judge that then the torsion spring dirigibility that resets is qualified, otherwise judge defective.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310212410.8A CN103292994B (en) | 2013-05-31 | 2013-05-31 | A kind of motorcycle engine is changed lever assembly detection method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310212410.8A CN103292994B (en) | 2013-05-31 | 2013-05-31 | A kind of motorcycle engine is changed lever assembly detection method |
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| CN103292994A true CN103292994A (en) | 2013-09-11 |
| CN103292994B CN103292994B (en) | 2015-08-19 |
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| CN201310212410.8A Expired - Fee Related CN103292994B (en) | 2013-05-31 | 2013-05-31 | A kind of motorcycle engine is changed lever assembly detection method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106840657A (en) * | 2017-03-02 | 2017-06-13 | 水星海事技术(苏州)有限公司 | Outboard motor shifter detection means |
| CN108871772A (en) * | 2018-08-16 | 2018-11-23 | 江苏上汽汽车变速器有限公司 | A kind of transmission assembly shift angle measurement cubing and its test method |
| CN116718371A (en) * | 2023-08-10 | 2023-09-08 | 无锡金阳电机有限公司 | Star gear meshing transmission impression measuring system and method |
| CN108871772B (en) * | 2018-08-16 | 2024-04-16 | 江苏上汽汽车变速器有限公司 | Gear shifting angle measurement gauge for transmission assembly and testing method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106840657A (en) * | 2017-03-02 | 2017-06-13 | 水星海事技术(苏州)有限公司 | Outboard motor shifter detection means |
| CN106840657B (en) * | 2017-03-02 | 2023-09-26 | 水星海事技术(苏州)有限公司 | Outboard engine gearshift detection device |
| CN108871772A (en) * | 2018-08-16 | 2018-11-23 | 江苏上汽汽车变速器有限公司 | A kind of transmission assembly shift angle measurement cubing and its test method |
| CN108871772B (en) * | 2018-08-16 | 2024-04-16 | 江苏上汽汽车变速器有限公司 | Gear shifting angle measurement gauge for transmission assembly and testing method thereof |
| CN116718371A (en) * | 2023-08-10 | 2023-09-08 | 无锡金阳电机有限公司 | Star gear meshing transmission impression measuring system and method |
| CN116718371B (en) * | 2023-08-10 | 2023-10-27 | 无锡金阳电机有限公司 | Star gear meshing transmission impression measuring system and method |
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| CN103292994B (en) | 2015-08-19 |
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Effective date of registration: 20160108 Address after: 400054 Banan District, Chongqing building Avenue, No. 2, building 1 Patentee after: CHONGQING CONSTRUCTION ELECTROMECHANICAL CO., LTD. Address before: 400054 Huaxi Industrial Park, Banan District, Chongqing Road, No. 1 Patentee before: Chongqing Jianshe Motorcycle Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150819 Termination date: 20190531 |