CN103286423A - Automatic circumferential universal-angle welding machine - Google Patents
Automatic circumferential universal-angle welding machine Download PDFInfo
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- CN103286423A CN103286423A CN2012100432415A CN201210043241A CN103286423A CN 103286423 A CN103286423 A CN 103286423A CN 2012100432415 A CN2012100432415 A CN 2012100432415A CN 201210043241 A CN201210043241 A CN 201210043241A CN 103286423 A CN103286423 A CN 103286423A
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- welding
- rotating shaft
- drive motor
- rotary drive
- circumferential
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Abstract
The invention relates to an automatic circumferential universal-angle welding machine. The welding machine is used for welding a plate roller and comprises a control device, a rotary driving motor, a rotating shaft and a welding device, wherein the plate roller is fixed on the rotating shaft; the rotary driving motor is connected with the rotating shaft; the control device is connected with the rotary driving motor and the welding device respectively; the welding device is aligned to the plate roller; the control device controls the rotary driving motor to drive the rotating shaft to rotate; the rotating shaft drives the plate roller to rotate uniformly; the control device controls the welding device to perform welding simultaneously; and the welding device stops working automatically after finishing 365-degree welding. Compared with the prior art, the automatic circumferential universal-angle welding machine has the advantages as follows: the processing efficiency is high, electricity and gas are saved; the product quality is stable, the automation degree is high, and the like.
Description
Technical field
The present invention relates to a kind of bonding machine, especially relate to a kind of circumferential omnipotent angle automatic welding machine.
Background technology
What our steel rider cylindrical processing was generally adopted now is manual welding, and the problem that manual welding exists has:
(1), working (machining) efficiency is low, automaticity is not high, the soldering opening out-of-flatness, plug drops after often processing, weld inhomogeneous, welding quality, difference has pore.
(2), Han Jie surface quality defectiveness; Circumferential welding difficulty is big, is subjected to artificial, welding influence several times, the low surface quality instability of welding efficiency.
Summary of the invention
Purpose of the present invention is exactly that a kind of working (machining) efficiency height, economize on electricity, solar term, constant product quality, circumferential omnipotent angle automatic welding machine that automaticity is high are provided in order to overcome the defective that above-mentioned prior art exists.
Purpose of the present invention can be achieved through the following technical solutions:
A kind of circumferential omnipotent angle automatic welding machine, be used for welding version roller, it is characterized in that, described bonding machine comprises control appliance, rotary drive motor, rotating shaft and welding equipment, described version roller is fixed on the rotating shaft, described rotary drive motor is connected with rotating shaft, and described control appliance is connected with rotary drive motor, welding equipment respectively, and described welding equipment is aimed at the version roller;
Described control appliance control rotary drive motor drives rotating shaft and rotates, and described rotating shaft drives the version roller and evenly rotates, and control appliance is controlled welding equipment simultaneously and welded, and welding equipment stops after finishing 365 degree welding automatically.
Described control appliance comprises digitial controller and encoder, and described digitial controller is connected with welding equipment, and described encoder is connected with rotary drive motor.
Described welding equipment comprises welding rifle, walking dolly and frame, and described welding rifle is fixed on the walking dolly, and described walking dolly is installed on the frame.
Described welding rifle is CO 2 gas-shielded welding rifle.
Compared with prior art, the present invention has the following advantages:
1, working (machining) efficiency height:
After using the present invention, turning around without personnel, and once finish, is 2 times of manual welding;
2, economize on electricity, solar term:
The present invention so economize on electricity is one times of manual welding, saves carbon dioxide 1/2nd because be 1/2nd of manual welding process time;
3, constant product quality:
Encoder and digital control dual-use function, processing back surface quality of products is better, defective such as welding not, minimizing copper facing quality problems;
4, Machinery Tool Automation degree height, easy to operate:
Welding equipment adopts digital control system, realizes full-automatic digitlization processing;
5, the carbon dioxide in the welding equipment and welding wire are standardized product, and it is rapidly convenient to change.
Description of drawings
Fig. 1 is structural representation of the present invention.
The specific embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments.
Embodiment
As shown in Figure 1, a kind of circumferential omnipotent angle automatic welding machine, be used for welding version roller, it is characterized in that, described bonding machine comprises control appliance, rotary drive motor, rotating shaft and welding equipment, and described version roller is fixed on the rotating shaft, and described rotary drive motor is connected with rotating shaft, described control appliance is connected with rotary drive motor, welding equipment respectively, and described welding equipment is aimed at the version roller; Described control appliance control rotary drive motor drives rotating shaft and rotates, and described rotating shaft drives the version roller and evenly rotates, and control appliance is controlled welding equipment simultaneously and welded, and welding equipment stops after finishing 365 degree welding automatically.
Described control appliance comprises digitial controller and encoder, and described digitial controller is connected with welding equipment, and described encoder is connected with rotary drive motor.Described welding equipment comprises welding rifle, walking dolly and frame, and described welding rifle is fixed on the walking dolly, and described walking dolly is installed on the frame.Described welding rifle is CO 2 gas-shielded welding rifle.
Contrast with manual welding and effect detail of the present invention:
1, processing version roller quality:
2, production efficiency:
3, cost savings (the big version of standard/prop up):
4, equipment is relatively:
| Item compared | Manual welding machine | The present invention |
| Equipment price | 0.75 ten thousand/platform | 2.75 ten thousand/platform |
| The hold |
2 meters of 3 meters * | 1.5 meters of 4 meters * |
| Equipment processing automatically | No | Have |
5, employee's operability:
Claims (4)
1. circumferential omnipotent angle automatic welding machine, be used for welding version roller, it is characterized in that, described bonding machine comprises control appliance, rotary drive motor, rotating shaft and welding equipment, described version roller is fixed on the rotating shaft, described rotary drive motor is connected with rotating shaft, and described control appliance is connected with rotary drive motor, welding equipment respectively, and described welding equipment is aimed at the version roller;
Described control appliance control rotary drive motor drives rotating shaft and rotates, and described rotating shaft drives the version roller and evenly rotates, and control appliance is controlled welding equipment simultaneously and welded, and welding equipment stops after finishing 365 degree welding automatically.
2. a kind of circumferential omnipotent angle automatic welding machine according to claim 1 is characterized in that described control appliance comprises digitial controller and encoder, and described digitial controller is connected with welding equipment, and described encoder is connected with rotary drive motor.
3. a kind of circumferential omnipotent angle automatic welding machine according to claim 1 is characterized in that, described welding equipment comprises welding rifle, walking dolly and frame, and described welding rifle is fixed on the walking dolly, and described walking dolly is installed on the frame.
4. a kind of circumferential omnipotent angle automatic welding machine according to claim 3 is characterized in that described welding rifle is CO 2 gas-shielded welding rifle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100432415A CN103286423A (en) | 2012-02-24 | 2012-02-24 | Automatic circumferential universal-angle welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100432415A CN103286423A (en) | 2012-02-24 | 2012-02-24 | Automatic circumferential universal-angle welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103286423A true CN103286423A (en) | 2013-09-11 |
Family
ID=49088235
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100432415A Pending CN103286423A (en) | 2012-02-24 | 2012-02-24 | Automatic circumferential universal-angle welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103286423A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10258392A (en) * | 1997-03-17 | 1998-09-29 | Nippon Steel Corp | Centering and marking equipment for steel pipe lagging |
| CN200963723Y (en) * | 2006-10-25 | 2007-10-24 | 宝山钢铁股份有限公司 | Overlay welding machine |
| CN101653856A (en) * | 2009-09-04 | 2010-02-24 | 青岛运城制版有限公司 | Full-automatic synchronous welding method for both end surfaces of printing roller |
| CN201760692U (en) * | 2010-03-10 | 2011-03-16 | 苏州东菱振动试验仪器有限公司 | Electric vibration table short circuit ring automatic welding system |
| CN201760691U (en) * | 2010-08-31 | 2011-03-16 | 上海运青制版有限公司 | Welding equipment for forme roller |
| CN102049648A (en) * | 2009-11-05 | 2011-05-11 | 上海运城制版有限公司 | Automatic circular welding machine for plate roller plug |
| CN202097514U (en) * | 2011-05-27 | 2012-01-04 | 海宁运城制版有限公司 | Dual-headed welding plate stopper for hollow printing roller |
-
2012
- 2012-02-24 CN CN2012100432415A patent/CN103286423A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10258392A (en) * | 1997-03-17 | 1998-09-29 | Nippon Steel Corp | Centering and marking equipment for steel pipe lagging |
| CN200963723Y (en) * | 2006-10-25 | 2007-10-24 | 宝山钢铁股份有限公司 | Overlay welding machine |
| CN101653856A (en) * | 2009-09-04 | 2010-02-24 | 青岛运城制版有限公司 | Full-automatic synchronous welding method for both end surfaces of printing roller |
| CN102049648A (en) * | 2009-11-05 | 2011-05-11 | 上海运城制版有限公司 | Automatic circular welding machine for plate roller plug |
| CN201760692U (en) * | 2010-03-10 | 2011-03-16 | 苏州东菱振动试验仪器有限公司 | Electric vibration table short circuit ring automatic welding system |
| CN201760691U (en) * | 2010-08-31 | 2011-03-16 | 上海运青制版有限公司 | Welding equipment for forme roller |
| CN202097514U (en) * | 2011-05-27 | 2012-01-04 | 海宁运城制版有限公司 | Dual-headed welding plate stopper for hollow printing roller |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| C12 | Rejection of a patent application after its publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20130911 |