CN103286093B - Online ultrasonic cleaning device for superconducting wires - Google Patents

Online ultrasonic cleaning device for superconducting wires Download PDF

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Publication number
CN103286093B
CN103286093B CN201310169648.7A CN201310169648A CN103286093B CN 103286093 B CN103286093 B CN 103286093B CN 201310169648 A CN201310169648 A CN 201310169648A CN 103286093 B CN103286093 B CN 103286093B
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CN
China
Prior art keywords
cleaning solution
cleaning
ultrasonic
strata
wire
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CN201310169648.7A
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Chinese (zh)
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CN103286093A (en
Inventor
张嘉
彭常户
任源
李会武
王庆相
李建峰
兰贤辉
王珑
王锦群
杜亚宁
方向明
温华锋
张磊
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西部超导材料科技股份有限公司
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Priority to CN201310169648.7A priority Critical patent/CN103286093B/en
Publication of CN103286093A publication Critical patent/CN103286093A/en
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Abstract

The invention discloses an online ultrasonic cleaning device for superconducting wires. The online ultrasonic cleaning device comprises an overflow circulation system with an upper wire-feeding structure and a lower wire-feeding structure and further comprises a cleaning liquid circulation system with a thermostatic control function. The overflow circulation system with the upper wire-feeding structure and the lower wire-feeding structure comprises an overflow circulation tank, an ultrasonic-wave oil removal tank welded to the inside of the overflow circulation tank, an upper wire-guiding wheel structure and a lower wire-guiding wheel structure. The cleaning fluid circulation system with the thermostatic control function comprises a cleaning fluid circulation tank and heaters, wherein the cleaning fluid circulation tank is respectively connected with a cleaning fluid inlet and a cleaning fluid outlet through cleaning fluid pipelines, the heaters are welded to side walls of the cleaning fluid circulation tank, an upward partition plate is welded to a position which is one third of the length of the cleaning fluid circulation tank, and a downward partition plate is welded to a position which is one half of the length of the cleaning fluid circulation tank. A two-layer cleaning manner is adopted, the upper layer and the lower layer can be used for synchronous cleaning, and can also be used for separated cleaning on line, so that the problem of poor cleaning effect during production of the superconducting wires is solved, the yield is increased and the productivity is improved.

Description

For the online ultrasonic cleaning equipment of superconducting wire

Technical field

The invention belongs to superconducting wire cleaning device technical field, relate to a kind of online ultrasonic cleaning equipment for superconducting wire.

Background technology

In superconducting wire drawing process, wire surface can be subject to certain pollution, comprises emulsion, dust etc.These existence of polluting, often produce larger impact to its subsequent handling, cause blemish, affect product quality time serious.Ultrasonic Cleaning is as the common equipment of material clean, and be widely used in the off-line cleaning of the material such as pipe, rod, ingot, the surface after cleaning can reach the technological requirement of pipe, rod, ingot.For wire rod, be generally continuous seepage, rolling is collected, the surface contamination of off-line cleaning way interior deck wire after thoroughly can not removing rolling solid matter; Wire rod is in the production of high-speed cruising simultaneously, by polluting the finished surface defect caused, is do not remove by the mode of off-line.

Summary of the invention

The object of this invention is to provide a kind of online ultrasonic cleaning equipment for superconducting wire, solve the halfway problem of superconducting wire cleaning in process of production, in process prepared by superconducting line, realize on-line cleaning, improve yield rate and production efficiency.

The technical solution adopted in the present invention is, for the online ultrasonic cleaning equipment of superconducting wire, includes the overflow circulating system of upper and lower two-layer incoming line structure and the thermostatically controlled cleaning solution circulatory system of band.

Feature of the present invention is also,

The overflow circulating system of upper and lower two-layer incoming line structure comprises overflow circulating groove, the ultrasonic oil removal groove be welded in overflow circulating groove, topping wire wheel construction and lower floor's guide roller structure; Topping wire wheel construction comprises top-level entries directive wheel and upper strata export orientation is taken turns, top-level entries directive wheel and upper strata export orientation take turns be fixed on overflow circulating groove shell on; The inlet wire of ultrasonic oil removal groove and outlet sidewall are provided with the support of upper strata directive wheel, the support of upper strata directive wheel welds multiple upper stratas directive wheel, quick change swab is fixed on the sidewall of ultrasonic oil removal groove; Lower floor's guide roller structure comprises lower floor's entrance guide roller, and lower floor's entrance guide roller is fixed on top-level entries directive wheel bottom bracket, and lower floor's export orientation wheel is fixed on the export orientation wheel of upper strata; Lower floor's guide roller is fixed on the inner side of ultrasonic oil removal groove, the bottom welding of the ultrasonic oil removal groove ultrasonic wave vibration plate of four groups of different frequency scopes; The inlet wire side of ultrasonic oil removal groove is provided with lower floor's incoming line, upper strata incoming line, and the outgoing line side of ultrasonic oil removal groove is provided with upper strata line outlet, lower floor's line outlet, and the bottom of ultrasonic oil removal groove is provided with cleaning solution water inlet, cleaning solution delivery port; The thermostatically controlled cleaning solution circulatory system is with to comprise cleaning solution circulating slot, cleaning solution circulating slot is connected with cleaning solution water inlet, cleaning solution delivery port respectively by cleaning solution pipeline, thus ultrasonic oil removal groove is communicated with cleaning solution circulating slot, also comprise the heater be welded on cleaning solution circulating slot sidewall, the upper reduction of fractions to a common denominator dividing plate of cleaning solution circulating slot 1/3rd length place welding, the lower reduction of fractions to a common denominator dividing plate of cleaning solution circulating slot 1/2nd length place welding, forms greasy dirt separating tank by upper reduction of fractions to a common denominator dividing plate, lower reduction of fractions to a common denominator dividing plate in cleaning solution circulating slot.

Upper strata directive wheel in ultrasonic oil removal groove the left and right sides respectively level, coaxially a row is set.

Quick change swab launches in hinge mode, inner clip wool felt.

Blow-dry device is installed on the support of upper strata export orientation wheel.

Cleaning solution pipeline between cleaning solution circulating slot and cleaning solution water inlet is disposed with inlet valve, filter, circulating pump.

Welded pipe line bottom cleaning solution circulating slot is provided with sewage draining valve.

Greasy dirt separating tank sidewall is provided with temperature-control heat couple.

Upper and lower two-layer incoming line structure only arranges topping wire wheel construction and cleans separately as one deck, or only arranges lower floor's guide roller structure and clean separately as one deck, or upper and lower two-layer guide roller structure is arranged simultaneously, and levels is cleaned simultaneously.

The invention has the beneficial effects as follows, this device is used in production line prepared by superconducting wire, the energy produced when utilizing the bubble of ultrasonic generation to collapse is to remove wire surface greasy dirt, solve early stage production link and current production link in the wire surface pollution problem that causes due to lubrication, dust etc., in process prepared by superconducting line, realize on-line cleaning, improve yield rate and production efficiency.The present invention adopts the method for on-line cleaning to superconducting wire, is different from off-line cleaning, simultaneously according to scavenging period need increase guide roller, make superconducting wire have enough scavenging periods, avoid simultaneously and clear up brought material folding pollution problem by wiping.

Accompanying drawing explanation

Fig. 1 is online ultrasonic cleaning equipment structural representation of the present invention.

Fig. 2 is the present invention's directive wheel schematic layout pattern at the middle and upper levels.

In figure, 1. top-level entries directive wheel, 2. lower floor's incoming line, 3. upper strata incoming line, 4. upper strata directive wheel, 5. quick change swab, 6. upper strata line outlet, 7. lower floor's line outlet, 8. upper strata export orientation wheel, 9. blow-dry device, 10. lower floor's export orientation wheel, 11. cleaning solution water inlets, 12. overflow circulating grooves, 13. ultrasonic oil removal grooves, 14. ultrasonic wave vibration plates, 15. circulating pumps, 16. filters, 17. inlet valves, 18. heaters, 19. greasy dirt separating tanks, 20. sewage draining valves, 21. temperature-control heat couple, 22. cleaning solution circulating slots, 23. cleaning solution delivery ports, 24. lower floor's guide rollers, 25. lower floor's entrance guide rollers, reduction of fractions to a common denominator dividing plate on 26., 27. times reduction of fractions to a common denominator dividing plates.

Detailed description of the invention

Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.

The present invention is used for the online ultrasonic cleaning equipment of superconducting wire, and structure as shown in Figure 1 and Figure 2, includes the overflow circulating system of upper and lower two-layer incoming line structure and the thermostatically controlled cleaning solution circulatory system of band.

The overflow circulating system of upper and lower two-layer incoming line structure comprises overflow circulating groove 12, the ultrasonic oil removal groove 13 be welded in overflow circulating groove 12, topping wire wheel construction and lower floor's guide roller structure.

Topping wire wheel construction comprises top-level entries directive wheel 1 and takes turns 8 with upper strata export orientation, and top-level entries directive wheel 1 and upper strata export orientation are taken turns 8 and be mechanically closely fixed on the shell of overflow circulating groove 12.The inlet wire and outlet sidewall of ultrasonic oil removal groove 13 are welded with the support of upper strata directive wheel 4, the support of upper strata directive wheel 4 weld multiple upper stratas directive wheel 4.Its at the middle and upper levels directive wheel 4 with Fig. 2 mode layout, in ultrasonic oil removal groove 13 left and right sides respectively level, coaxially a row upper strata directive wheel 4 is set, upper strata directive wheel 4 is consistent with upper strata incoming line 3 level height, the quantity that upper strata directive wheel 4 is set is needed according to maximum speed, increase wire rod by multiple upper stratas directive wheel 4 and soak length in ultrasonic oil removal groove 13, under reaching corresponding speed, the clean effect that wire rod requires, all upper stratas directive wheel 4 is all detachable.Quick change swab 5 is mechanically fixed on the sidewall of ultrasonic oil removal groove 13, and consistent with upper strata incoming line 3 level height, and quick change swab 5 launches in hinge mode, inner clip wool felt, for carrying out wiping to wire rod in motion process.Blow-dry device 9 is installed on the support of upper strata export orientation wheel 8, for drying up outlet wire rod.

Lower floor's guide roller structure comprises lower floor's entrance guide roller 25, and lower floor's entrance guide roller 25 is fixed on top-level entries directive wheel 1 bottom bracket, and lower floor's export orientation wheel 10 is fixed on upper strata export orientation wheel 8.Lower floor's guide roller 24 is mechanically closely fixed on the inner side of ultrasonic oil removal groove 13.At the bottom welding ultrasonic wave vibration plate 14 of four groups of different frequency scopes of ultrasonic oil removal groove 13.

The inlet wire side of ultrasonic oil removal groove 13 is provided with lower floor's incoming line 2, upper strata incoming line 3, the outgoing line side of ultrasonic oil removal groove 13 is provided with upper strata line outlet 6, lower floor's line outlet 7.Cleaning solution passes through lower floor's incoming line 2, upper strata incoming line 3, upper strata line outlet 6, lower floor's line outlet 7 overflow in overflow circulating groove 12.The bottom of ultrasonic oil removal groove 13 is provided with cleaning solution water inlet 11, cleaning solution delivery port 23.

The thermostatically controlled cleaning solution circulatory system is with to comprise cleaning solution circulating slot 22, cleaning solution circulating slot 22 is connected with cleaning solution water inlet 11, cleaning solution delivery port 23 respectively by cleaning solution pipeline, thus ultrasonic oil removal groove 13 and cleaning solution circulating slot 22 is coupled together.Cleaning solution pipeline between cleaning solution circulating slot 22 and cleaning solution water inlet 11 is disposed with inlet valve 17, filter 16, circulating pump 15.Time in working order, open inlet valve 17, cleaning solution, through filter 16, by circulating pump 15, injects ultrasonic oil removal groove 13 by cleaning solution water inlet 11, is returned in cleaning solution circulating slot 22 by cleaning solution by cleaning solution delivery port 23.

Also comprise with the thermostatically controlled cleaning solution circulatory system: be welded in the heater 18 on cleaning solution circulating slot 22 sidewall, at the upper reduction of fractions to a common denominator dividing plate 26 of cleaning solution circulating slot 1/22nd 3 length place welding, the lower reduction of fractions to a common denominator dividing plate 27 of cleaning solution circulating slot 1/22nd 2 length place welding, forms greasy dirt separating tank 19 by upper reduction of fractions to a common denominator dividing plate 26, lower reduction of fractions to a common denominator dividing plate 27 in cleaning solution circulating slot 22.Greasy dirt separating tank 19 sidewall is provided with temperature-control heat couple 21.Welded pipe line bottom cleaning solution circulating slot 22 is provided with sewage draining valve 20.

When cleaning solution refluxes, the greasy dirt cleaned out floats on the upper surface of greasy dirt separating tank 19, be easy to remove, avoid greasy dirt to return ultrasonic oil removal groove 13 by cleaning solution pipeline simultaneously, greasy dirt separating tank 19 sidewall is provided with temperature-control heat couple 21, thermostatic control is carried out to the cleaning solution in cleaning solution circulating slot 22.Sewage draining valve 20 is arranged on the welded pipe line bottom cleaning solution circulating slot 22, for getting rid of backwater precipitation dirt.

The course of work of the present invention is as follows:

The present invention can select, and two-layerly up and down cleans simultaneously, also can carry out levels layering cleaning as required.When carrying out layering cleaning, take-up is according to wire material, and scavenging period requirement, selects upper and lower different layers, and upper strata has and is repeatedly wound around feature, is applicable to the wire rod that scavenging period is longer.Lower floor's straight-line pass, but distance ultrasonic wave vibration plate 14 is comparatively near, is applicable to the wire rod that scavenging period is shorter.During layering cleaning, put on layer separately, or wear layer line separately; When levels is cleaned, first wear layer line simultaneously, then put on layer line.

Upper strata winding process is as follows: upper layer line is carried out threading by top-level entries directive wheel 1, upper strata incoming line 3, upper strata directive wheel 4, quick change swab 5, upper strata line outlet 6, upper strata export orientation wheel 8, blow-dry device 9 successively, selection threading can be carried out according to concrete clean index in upper strata directive wheel 4 winding process, be fixed on original production line pulling equipment after threading completes first-class to be launched.

Lower floor's winding process is as follows: carry out threading by lower floor's entrance guide roller 25, lower floor's incoming line 2, lower floor's guide roller 24, lower floor's line outlet 7, lower floor's export orientation wheel 10, blow-dry device 9 successively, and the line that will put on, be fixed on original production line pulling equipment, wait to be launched.

After completing threading process, start heater 18, after temperature-control heat couple 21 reaches assigned temperature, open inlet valve 17, start circulating pump 15, in ultrasonic oil removal groove 13, the cleaning solution after heating is passed into by cleaning solution water inlet 11, start corresponding ultrasonic wave vibration plate 14 according to cleaning requirement, start production line, carry out on-line cleaning.

Claims (7)

1. for an online ultrasonic cleaning equipment for superconducting wire, it is characterized in that, include the overflow circulating system of upper and lower two-layer incoming line structure and the thermostatically controlled cleaning solution circulatory system of band;
The overflow circulating system of described upper and lower two-layer incoming line structure comprises overflow circulating groove (12), the ultrasonic oil removal groove (13) be welded in overflow circulating groove (12), topping wire wheel construction and lower floor's guide roller structure;
Described topping wire wheel construction comprises top-level entries directive wheel (1) takes turns (8) with upper strata export orientation, and top-level entries directive wheel (1) and upper strata export orientation are taken turns (8) and be fixed on the shell of overflow circulating groove (12); The inlet wire of described ultrasonic oil removal groove (13) and outlet sidewall are provided with the support of upper strata directive wheel (4), the support of upper strata directive wheel (4) welds multiple upper stratas directive wheel (4), quick change swab (5) is fixed on the sidewall of ultrasonic oil removal groove (13);
Described lower floor guide roller structure comprises lower floor's entrance guide roller (25), lower floor's entrance guide roller (25) is fixed on described top-level entries directive wheel (1) bottom bracket, and lower floor's export orientation wheel (10) is fixed on upper strata export orientation wheel (8); Lower floor's guide roller (24) is fixed on the inner side of ultrasonic oil removal groove (13), the bottom welding of described ultrasonic oil removal groove (13) the ultrasonic wave vibration plate (14) of four groups of different frequency scopes; The inlet wire side of described ultrasonic oil removal groove (13) is provided with lower floor's incoming line (2), upper strata incoming line (3), the outgoing line side of described ultrasonic oil removal groove (13) is provided with upper strata line outlet (6), lower floor's line outlet (7), and the bottom of described ultrasonic oil removal groove (13) is provided with cleaning solution water inlet (11), cleaning solution delivery port (23);
Described upper and lower two-layer incoming line structure only arranges topping wire wheel construction and cleans separately as one deck, or only arranges lower floor's guide roller structure and clean separately as one deck, or upper and lower two-layer guide roller structure is arranged simultaneously, and levels is cleaned simultaneously;
The thermostatically controlled cleaning solution circulatory system of described band comprises cleaning solution circulating slot (22), cleaning solution circulating slot (22) by cleaning solution pipeline respectively with cleaning solution water inlet (11), cleaning solution delivery port (23) connects, thus ultrasonic oil removal groove (13) is communicated with cleaning solution circulating slot (22), also comprise the heater (18) be welded on cleaning solution circulating slot (22) sidewall, the upper reduction of fractions to a common denominator dividing plate (26) of described cleaning solution circulating slot (22) 1/3rd length place welding, the lower reduction of fractions to a common denominator dividing plate (27) of described cleaning solution circulating slot (22) 1/2nd length place welding, by upper reduction of fractions to a common denominator dividing plate (26) in cleaning solution circulating slot (22), lower reduction of fractions to a common denominator dividing plate (27) forms greasy dirt separating tank (19).
2. the online ultrasonic cleaning equipment for superconducting wire according to claim 1, is characterized in that, described upper strata directive wheel (4) in ultrasonic oil removal groove (13) left and right sides respectively level, coaxially a row is set.
3. the online ultrasonic cleaning equipment for superconducting wire according to claim 1, is characterized in that, described quick change swab (5) is launched in hinge mode, inner clip wool felt.
4. the online ultrasonic cleaning equipment for superconducting wire according to claim 1, is characterized in that, blow-dry device (9) is installed on the support on upper strata export orientation wheel (8).
5. the online ultrasonic cleaning equipment for superconducting wire according to claim 1, it is characterized in that, the cleaning solution pipeline between described cleaning solution circulating slot (22) and cleaning solution water inlet (11) is disposed with inlet valve (17), filter (16), circulating pump (15).
6. according to claim 1 or 5 for the online ultrasonic cleaning equipment of superconducting wire, it is characterized in that, the welded pipe line of described cleaning solution circulating slot (22) bottom is provided with sewage draining valve (20).
7. the online ultrasonic cleaning equipment for superconducting wire according to claim 1, is characterized in that, described greasy dirt separating tank (19) sidewall is provided with temperature-control heat couple (21).
CN201310169648.7A 2013-05-09 2013-05-09 Online ultrasonic cleaning device for superconducting wires CN103286093B (en)

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Application Number Priority Date Filing Date Title
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CN103286093B true CN103286093B (en) 2015-05-20

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CN103611760B (en) * 2013-11-05 2015-07-15 河北辰龙紧固件制造有限公司 Wire drawing stripping and rust-removing production line
CN106521534A (en) * 2016-09-30 2017-03-22 有研医疗器械(北京)有限公司 Continuous wire pickling equipment and application
CN108889789A (en) * 2018-06-06 2018-11-27 珠海蓉胜电子材料研究院有限公司 Solder-covered wire production technology
CN108723113A (en) * 2018-06-06 2018-11-02 青海电子材料产业发展有限公司 Copper wire on-line cleaning device
CN109570134B (en) * 2018-11-28 2020-08-14 重庆市润金新材料科技有限公司 Bonding gold wire belt cleaning device
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GB1165014A (en) * 1966-08-22 1969-09-24 Herbert Kenmore Apparatus for Treating Wire and Rods.
CN201454929U (en) * 2009-03-27 2010-05-12 湖北长天通信科技有限公司 Heat-treatment steel wire on-line ultrasonic washing machine for aluminum-clad steel wire
CN201596640U (en) * 2009-09-21 2010-10-06 安徽鑫科新材料股份有限公司 Wire rod cleaner
CN201924079U (en) * 2010-12-10 2011-08-10 自贡佳源炉业有限公司 On-line ultrasonic cleaning and drying machine
CN202238773U (en) * 2011-10-20 2012-05-30 无锡市新科冶金设备有限公司 Lower vibration plate type steel wire continuous ultrasonic cleaning machine set

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1165014A (en) * 1966-08-22 1969-09-24 Herbert Kenmore Apparatus for Treating Wire and Rods.
CN201454929U (en) * 2009-03-27 2010-05-12 湖北长天通信科技有限公司 Heat-treatment steel wire on-line ultrasonic washing machine for aluminum-clad steel wire
CN201596640U (en) * 2009-09-21 2010-10-06 安徽鑫科新材料股份有限公司 Wire rod cleaner
CN201924079U (en) * 2010-12-10 2011-08-10 自贡佳源炉业有限公司 On-line ultrasonic cleaning and drying machine
CN202238773U (en) * 2011-10-20 2012-05-30 无锡市新科冶金设备有限公司 Lower vibration plate type steel wire continuous ultrasonic cleaning machine set

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