CN103276724B - Anti-floating pile with built-in non-metallic reinforcement - Google Patents

Anti-floating pile with built-in non-metallic reinforcement Download PDF

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CN103276724B
CN103276724B CN201310256290.1A CN201310256290A CN103276724B CN 103276724 B CN103276724 B CN 103276724B CN 201310256290 A CN201310256290 A CN 201310256290A CN 103276724 B CN103276724 B CN 103276724B
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pile
floating
steel sleeve
muscle body
muscle
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CN103276724A (en
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张明义
白晓宇
闫楠
丛宇
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Qingdao Huirui Technology Co ltd
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Qingdao University of Technology
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Abstract

本发明属于建筑施工用抗拔桩技术领域,涉及一种微型的抗浮桩,特别是一种内置非金属筋材的抗浮桩;本发明的主体结构包括内锚固段、外锚固段、微型桩体、筋体分隔器、钢套管、刚性应力扩散盘、筋体和混凝土底板;其中微型桩体内置有全螺纹实心结构的筋体,筋体的材料为玻璃纤维增强聚合物,玻璃纤维增强聚合物相对于现有的金属筋材可以有效避免抗浮桩遭受腐蚀,延长抗浮桩的使用寿命,同时外锚固段安装有钢套管和应力扩散盘,提高抗浮桩的锚固力;本发明工艺简单,安装施工方便,成本低,可靠性高,经济效益好,具有突出的实质性特点和显著的进步。

The invention belongs to the technical field of anti-lift piles for building construction, and relates to a miniature anti-floating pile, in particular to an anti-floating pile with built-in non-metallic reinforcement; the main structure of the invention includes an inner anchor section, an outer anchor section, a miniature Pile body, tendon body divider, steel casing, rigid stress diffusion disc, tendon body and concrete floor; among them, the micro-pile body has a fully threaded solid structure rib body built in, and the material of the rib body is glass fiber reinforced polymer, glass fiber Compared with the existing metal reinforcement, the reinforced polymer can effectively prevent the anti-floating pile from being corroded and prolong the service life of the anti-floating pile. At the same time, the outer anchorage section is equipped with a steel sleeve and a stress diffusion disc to improve the anchoring force of the anti-floating pile; The invention has simple process, convenient installation and construction, low cost, high reliability, good economic benefit, outstanding substantive features and remarkable progress.

Description

一种内置非金属筋材的抗浮桩An anti-floating pile with built-in non-metallic reinforcement

技术领域:Technical field:

本发明属于建筑施工用抗拔桩技术领域,涉及一种微型的抗浮桩,特别是一种内置非金属筋材的抗浮桩。The invention belongs to the technical field of anti-lift piles for building construction, and relates to a miniature anti-floating pile, in particular to an anti-floating pile with built-in non-metallic reinforcement.

背景技术:Background technique:

随着城市地下空间的开发利用,建(构)筑物的基础埋深不断增加,抗浮问题变得越来越突出,目前的抗浮技术主要有降排地下水、压重法、大直径抗浮桩等抗浮技术措施;其中抗浮桩应用较为广泛,但现实中抗浮桩存在许多问题,例如抗浮桩的防腐保护,目前常用的抗浮桩防腐措施主要有:采用阻锈剂、环氧树脂涂层钢筋、加大保护层厚度、钢筋表面防腐处理以及阴极保护等;但筋材表面防腐蚀处理及阴极保护均采用隔离及绝缘的保护措施,所采用材料或对钢筋强度及粘结力影响较大,或成本较高,防腐技术还没有取得根本性的突破,在地铁等城市交通建设中,由直流供电系统产生的杂散电流,对金属材料产生的电化学腐蚀更不能从根本上解决;相对于普通抗浮桩,微型抗浮桩具有地层适应性强,布置形式灵活、成孔快、施工占用场地小、施工机械小型化以及经济环保等优点,特别是在硬质岩土层中承载力大,其更具优势,以逐渐成为优先采用的抗浮措施;其工作原理为在地层中埋设微型抗浮桩,利用微型抗浮桩拉力以及微型抗浮桩一体化的砂浆(细石混凝土)锚固体而将地层加固,以使地层形成整体性结构,使微型抗浮桩的摩擦力大于水压浮力,起到抗浮的作用,从而达到控制其变形的目的;但目前使用的微型抗浮桩的桩体筋材大多采用金属材料,待其埋入岩体土层后,随着时间的延续,地下水中常含有Na+、Ga2+、Mg2+、Clˉ、SO4 2-等离子使桩体材料容易遭受化学腐蚀,影响微型抗浮桩体强度,进而对其锚固效果造成破坏,这种现象在沿海地区建(构)筑物基础的抗浮方面尤为突出,在地铁等城市轨道交通建设中,由直流供电系统产生的杂散电流,对金属材料产生电化学腐蚀在微型抗浮桩中也同样存在,微型抗浮桩在地层中的防腐蚀问题也是目前亟待解决的问题。With the development and utilization of urban underground space, the buried depth of buildings (structures) continues to increase, and the problem of anti-floating has become more and more prominent. Anti-floating piles and other anti-floating technical measures; Among them, anti-floating piles are widely used, but in reality, there are many problems in anti-floating piles, such as anti-corrosion protection of anti-floating piles. Epoxy coated steel bars, increased protective layer thickness, steel bar surface anti-corrosion treatment, and cathodic protection, etc.; however, the anti-corrosion treatment and cathodic protection of the bar surface adopt isolation and insulation protection measures, and the materials used may affect the strength and adhesion of steel bars. The junction force is greatly affected, or the cost is high, and the anti-corrosion technology has not yet achieved a fundamental breakthrough. In urban transportation construction such as subways, the stray current generated by the DC power supply system cannot prevent the electrochemical corrosion of metal materials. Fundamentally solved; Compared with ordinary anti-floating piles, miniature anti-floating piles have the advantages of strong stratum adaptability, flexible layout, fast hole formation, small construction site occupation, miniaturized construction machinery, economical and environmental protection, etc., especially in hard rock The bearing capacity in the soil layer is large, and it has more advantages, so it has gradually become the preferred anti-floating measure; its working principle is to bury micro anti-floating piles in the ground, and use the tensile force of micro anti-floating piles and the mortar integrated with micro anti-floating piles (fine stone concrete) anchors to reinforce the stratum, so that the stratum forms an integral structure, so that the friction of the micro anti-floating piles is greater than the buoyancy of the water pressure, and plays the role of anti-floating, so as to achieve the purpose of controlling its deformation; but at present Most of the pile reinforcements of the micro anti-floating piles used are made of metal materials. After they are buried in the rock mass soil layer, as time goes on, the groundwater often contains Na + , Ga 2+ , Mg 2+ , Clˉ, SO 4 2- Plasma makes the pile material susceptible to chemical corrosion, affects the strength of the micro anti-floating pile, and then destroys its anchoring effect. This phenomenon is particularly prominent in the anti-floating aspect of the foundation of buildings (structures) in coastal areas. In the construction of urban rail transit, the stray current generated by the DC power supply system, the electrochemical corrosion of metal materials also exists in the micro anti-floating piles, and the anti-corrosion problem of the micro anti-floating piles in the formation is also an urgent problem to be solved. question.

发明内容:Invention content:

本发明的目的在于克服现有技术中存在的缺陷,寻求设计一种可以有效解决微型抗浮桩遭受腐蚀问题的措施,在不提高成本的前提下,提供一种抗腐蚀性能好,抗拔承载力高、能够提高使用寿命的内置非金属筋材的抗浮桩。The purpose of the present invention is to overcome the defects in the prior art, seek to design a measure that can effectively solve the problem of corrosion of micro-floating anti-floating piles, and provide a kind of anti-corrosion performance that is good in corrosion resistance and pull-out bearing capacity without increasing the cost. Anti-floating piles with built-in non-metallic reinforcements with high strength and long service life.

为了实现上述目的,本发明的主体结构包括内锚固段、外锚固段、微型桩体、筋体分隔器、钢套管、刚性应力扩散盘、筋体和混凝土底板;其中微型桩体内置有全螺纹实心结构的筋材或筋体,筋体的材料均为玻璃纤维增强聚合物(GFRP),筋体的分隔器呈圆环四角状,其圆环上均匀分布与筋体相通的圆孔,钢套管的内径大于筋体的直径,刚性应力扩散盘呈正方形,刚性应力扩散盘上均匀分布与钢套管相通的圆孔;整个抗浮桩由内锚固段及外锚固段两部分组成,微型抗浮桩的内锚固段(即微型桩体)外侧与微型桩体连接,起到微型抗浮桩安装时的对中作用;微型桩体内置有若干根非金属筋体,筋体分隔器等间距地套装在筋体上并与微型桩体的内壁以及筋材相连接,起到固定筋体对中的作用;钢套管套装在外锚固段的筋体上,钢套管与微型桩体的顶端留有一定的间距,钢套管内侧与筋体之间充填环氧树脂使其紧密连接在一起;刚性应力扩散盘通过通孔套入钢套管上,通过焊接的方式使刚性应力扩散盘与钢套管连接。In order to achieve the above object, the main structure of the present invention includes an inner anchorage section, an outer anchorage section, a micropile body, a tendon body separator, a steel casing, a rigid stress diffusion disc, a tendon body and a concrete floor; The ribs or ribs of the threaded solid structure are made of glass fiber reinforced polymer (GFRP). The separator of the ribs is in the shape of a circular ring with four corners, and the circular holes connected with the ribs are evenly distributed on the ring. The inner diameter of the steel casing is larger than the diameter of the tendons, the rigid stress diffusion disk is square, and the circular holes connected with the steel casing are evenly distributed on the rigid stress diffusion disk; the whole anti-floating pile is composed of two parts: the inner anchorage section and the outer anchorage section. The outer side of the inner anchorage section of the miniature anti-floating pile (that is, the micropile body) is connected with the micropile body, which plays a central role in the installation of the miniature anti-floating pile; there are several non-metallic tendons built in the micropile body, and the rib body separator It is installed on the ribs at equal intervals and connected with the inner wall of the micro-pile body and the ribs to fix the centering of the ribs; the steel sleeve is set on the ribs of the outer anchorage section, and the steel sleeve and the micro-pile body A certain distance is left at the top of the steel casing, and epoxy resin is filled between the inner side of the steel casing and the ribs to make them tightly connected; the rigid stress diffusion plate is inserted into the steel casing through the through hole, and the rigid stress is diffused by welding. The disc is connected with a steel sleeve.

本发明实现安装时,根据微型桩体的尺寸和位置在岩土地基上进行钻孔,以形成微型抗浮桩孔,桩孔与地面相垂直;将安装有筋体分隔器的微型桩体插入桩孔内,人工送入,直至微型桩体底端到达桩孔底部,安装过程中保持微型桩体的垂直;微型桩孔的外端连接好注浆管,将注浆管伸至桩孔底端,用注浆泵将浆液沿着注浆管注入,待注浆液到达注浆孔顶端时将注浆管拔出并关闭注浆泵,至此完成整个注浆过程,注浆完成后将注浆孔顶端人工抹平;在微型桩体的外锚固段的筋体上安装钢套管,钢套管通过环氧树脂与筋体紧密粘结,钢套管的长度根据设计锚固力决定;在钢套管外侧以焊接方式安装刚性应力扩散盘,刚性应力扩散盘的安装位置以混凝土基础底板的厚度为控制标准,刚性应力扩散盘底面积大小及空洞的数量根据设计锚固力决定;根据混凝土底板的厚度及抗浮要求确定微型桩体的外锚固段长度,至此完成整个微型抗浮桩的安装过程。When the present invention is installed, holes are drilled on the rock and soil foundation according to the size and position of the miniature piles to form miniature anti-floating pile holes, and the pile holes are perpendicular to the ground; In the pile hole, manually feed until the bottom of the micro-pile body reaches the bottom of the pile hole, and keep the micro-pile body vertical during installation; the outer end of the micro-pile hole is connected to the grouting pipe, and the grouting pipe is extended to the bottom of the pile hole Use the grouting pump to inject the grout along the grouting pipe. When the grouting liquid reaches the top of the grouting hole, pull out the grouting pipe and turn off the grouting pump. So far the whole grouting process is completed. After the grouting is completed, the grouting The top of the grout hole is smoothed manually; a steel casing is installed on the reinforcement of the outer anchorage section of the micro-pile body, and the steel casing is tightly bonded to the reinforcement through epoxy resin. The length of the steel casing is determined according to the design anchoring force; The rigid stress diffusion plate is installed on the outside of the steel casing by welding. The installation position of the rigid stress diffusion plate is controlled by the thickness of the concrete foundation floor. The thickness and anti-floating requirements determine the length of the outer anchorage section of the micro-pile body, so far the installation process of the entire micro-floating anti-floating pile is completed.

本发明与现有技术相比,微型抗浮桩的筋体和筋材采用了玻璃纤维增强聚合物(GFRP),可以有效避免抗浮桩遭受腐蚀,延长抗浮桩的使用寿命,同时外锚固段安装有钢套管和应力扩散盘,提高抗浮桩的锚固力,其工艺简单,安装施工方便,成本低,可靠性高,经济效益好,具有突出的实质性特点和显著的进步。Compared with the prior art, the present invention adopts glass fiber reinforced polymer (GFRP) for the ribs and ribs of the miniature anti-floating piles, which can effectively prevent the anti-floating piles from being corroded, prolong the service life of the anti-floating piles, and at the same time be externally anchored Steel sleeves and stress diffusion discs are installed in the section to improve the anchoring force of anti-floating piles. Its process is simple, installation and construction are convenient, low cost, high reliability, good economic benefits, and has outstanding substantive features and significant progress.

附图说明:Description of drawings:

图1为本发明主体结构原理示意图。Fig. 1 is a schematic diagram of the principle of the main structure of the present invention.

图2为本发明涉及的外锚固段与其他部分连接的结构原理示意图。Fig. 2 is a schematic diagram of the structural principle of the connection between the outer anchoring section and other parts involved in the present invention.

图3是沿图1中A-A线的剖视结构原理示意图。Fig. 3 is a schematic diagram of the sectional structure along line A-A in Fig. 1 .

图4是沿图2中B-B线的剖视结构原理示意图。Fig. 4 is a schematic diagram of the cross-sectional structure along the line B-B in Fig. 2 .

具体实施方式:detailed description:

下面通过具体实施例并结合附图对本发明作进一步阐述。The present invention will be further elaborated below through specific embodiments and in conjunction with the accompanying drawings.

本实施例的主体结构包括内锚固段1、外锚固段2、微型桩体3、筋体分隔器4、钢套管5、刚性应力扩散盘6、筋体7和混凝土底板8;其中微型桩体3内置有全螺纹实心结构的筋材或筋体7,筋体7的材料均为玻璃纤维增强聚合物(GFRP),筋体7的分隔器4呈圆环四角状,其圆环上均匀分布与筋体7相通的圆孔,钢套管5的内径大于筋体7的直径,刚性应力扩散盘6呈正方形,刚性应力扩散盘6上均匀分布与钢套管5相通的圆孔;整个抗浮桩由内锚固段1及外锚固段2两部分组成,微型抗浮桩的内锚固段1(即微型桩体)外侧与微型桩体3连接,起到微型抗浮桩安装时的对中作用;微型桩体3内置有若干根非金属筋体7,筋体分隔器4等间距地套装在筋体7上并与微型桩体3的内壁以及筋材相连接,起到固定筋体7对中的作用;钢套管5套装在外锚固段2的筋体7上,钢套管5与微型桩体3的顶端留有一定的间距,钢套管5内侧与筋体7之间充填环氧树脂使其紧密连接在一起;刚性应力扩散盘6通过通孔套入钢套管5上,通过焊接的方式使刚性应力扩散盘6与钢套管5连接。The main structure of this embodiment includes an inner anchorage section 1, an outer anchorage section 2, a micropile body 3, a tendon body separator 4, a steel casing 5, a rigid stress diffusion disc 6, a tendon body 7, and a concrete floor 8; wherein the micropile The body 3 has a built-in rib or rib body 7 with a solid thread structure, and the material of the rib body 7 is glass fiber reinforced polymer (GFRP). Distributing circular holes communicating with the ribs 7, the inner diameter of the steel casing 5 is larger than the diameter of the ribs 7, the rigid stress diffusion disc 6 is square, and the rigid stress diffusing disc 6 is evenly distributed with circular holes communicating with the steel sleeves 5; the entire The anti-floating pile is composed of two parts, the inner anchor section 1 and the outer anchor section 2. The outer side of the inner anchor section 1 (that is, the micro pile body) of the miniature anti-floating pile is connected with the miniature pile body 3, which serves as a support for the installation of the miniature anti-floating pile. Medium effect; the micro-pile body 3 has a number of non-metallic ribs 7 built in, and the rib body dividers 4 are set on the rib body 7 at equal intervals and connected with the inner wall of the micro-pile body 3 and the ribs, so as to fix the rib body 7. The role of centering; the steel casing 5 is set on the rib body 7 of the outer anchorage section 2, and a certain distance is left between the steel casing 5 and the top of the micro pile body 3, and the inner side of the steel casing 5 and the rib body 7 are filled The epoxy resin makes them tightly connected together; the rigid stress diffusion disk 6 is inserted into the steel casing 5 through the through hole, and the rigid stress diffusion disk 6 is connected with the steel casing 5 by welding.

本实施例实现安装时,根据微型桩体3的尺寸和位置在岩土地基上进行钻孔,以形成微型抗浮桩孔,桩孔与地面相垂直;将安装有筋体分隔器4的微型桩体3插入桩孔内,人工送入,直至微型桩体3底端到达桩孔底部,安装过程中保持微型桩体3的垂直;微型桩孔的外端连接好注浆管,将注浆管伸至桩孔底端,用注浆泵将浆液沿着注浆管注入,待注浆液到达注浆孔顶端时将注浆管拔出并关闭注浆泵,至此完成整个注浆过程,注浆完成后将注浆孔顶端人工抹平;在微型桩体3的外锚固段2的筋体7上安装钢套管5,钢套管5通过环氧树脂与筋体7紧密粘结,钢套管5的长度根据设计锚固力决定;在钢套管5外侧以焊接方式安装刚性应力扩散盘6,刚性应力扩散盘6的安装位置以混凝土基础底板的厚度为控制标准,刚性应力扩散盘6底面积大小及空洞的数量根据设计锚固力决定;根据混凝土底板8的厚度及抗浮要求确定微型桩体3的外锚固段2长度,至此完成整个微型抗浮桩的安装过程。When the present embodiment realizes installation, drill holes on the rock foundation according to the size and position of the miniature pile body 3 to form miniature anti-floating pile holes, and the pile holes are perpendicular to the ground; The pile body 3 is inserted into the pile hole and manually fed until the bottom of the micro-pile body 3 reaches the bottom of the pile hole. During the installation process, the micro-pile body 3 is kept vertical; The pipe extends to the bottom of the pile hole, and the grouting pump is used to inject the grout along the grouting pipe. When the grouting liquid reaches the top of the grouting hole, the grouting pipe is pulled out and the grouting pump is turned off, thus completing the entire grouting process. After the grouting is completed, the top of the grouting hole is artificially smoothed; the steel sleeve 5 is installed on the rib body 7 of the outer anchorage section 2 of the micro-pile body 3, and the steel sleeve 5 is tightly bonded to the rib body 7 by epoxy resin. The length of the steel sleeve 5 is determined according to the design anchoring force; the rigid stress diffusion disc 6 is installed by welding on the outside of the steel sleeve 5, and the installation position of the rigid stress diffusion disc 6 is controlled by the thickness of the concrete foundation floor. 6. The size of the bottom area and the number of cavities are determined according to the design anchoring force; the length of the outer anchorage section 2 of the micro-pile body 3 is determined according to the thickness of the concrete floor 8 and the anti-floating requirements, and the installation process of the entire micro-floating anti-floating pile is completed so far.

Claims (1)

1. an anti-floating pile for built-in nonmetal muscle material, is characterized in that agent structure comprises grouted part (1), outer anchoring section (2), miniature pile body (3), muscle body separator (4), steel sleeve (5), rigidity stress spread dish (6) and muscle body (7), miniature pile body (3) is built-in with the muscle body (7) of full thread solid construction, the material of muscle body (7) is glass fiber reinforced polymer, it is upper and be connected with the inwall of miniature pile body (3) and muscle body (7) that muscle body separator (4) is sleeved on muscle body (7) equally spacedly, steel sleeve (5) is sleeved on the muscle body (7) of outer anchoring section (2), steel sleeve (5) keeps spacing with the top of miniature pile body (3), steel sleeve (5) inner side makes together with its compact siro spinning technology with packing ring epoxy resins between muscle body (7), rigidity stress spread dish (6) is sleeved on steel sleeve (5), rigidity stress spread dish (6) is made to be connected with steel sleeve (5) in a welding manner, muscle body separator (4) is four horn shapes in annulus, annulus are uniformly distributed the circular hole communicated with muscle body (7), rigidity stress spread dish (6), in square, card is evenly distributed with the circular hole communicated with steel sleeve (5).
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CN104131560A (en) * 2013-10-21 2014-11-05 中国建筑第四工程局有限公司 Anti-floating anchor and construction method thereof
CN103993611B (en) * 2014-05-20 2015-12-30 杭州江润科技有限公司 A kind of deep layer rotating spraying cement-soil plate and anchor pole combine the construction method of anti-floating pile raft structure
CN107964942B (en) * 2017-11-28 2019-07-16 淮海工学院 A kind of FRP composite micro pile and its manufacturing method

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