CN103274251B - Automatic photovoltaic component lamination cuts out material equipment - Google Patents

Automatic photovoltaic component lamination cuts out material equipment Download PDF

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Publication number
CN103274251B
CN103274251B CN201310172833.1A CN201310172833A CN103274251B CN 103274251 B CN103274251 B CN 103274251B CN 201310172833 A CN201310172833 A CN 201310172833A CN 103274251 B CN103274251 B CN 103274251B
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China
Prior art keywords
transmission shaft
charging
motor
controls
cutting
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Expired - Fee Related
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CN201310172833.1A
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Chinese (zh)
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CN103274251A (en
Inventor
沈元仲
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Shenzhen Suoyang New Energy Co Ltd
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Shenzhen Suoyang New Energy Co Ltd
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Priority to CN201310172833.1A priority Critical patent/CN103274251B/en
Publication of CN103274251A publication Critical patent/CN103274251A/en
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Expired - Fee Related legal-status Critical Current
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Abstract

A kind of photovoltaic component lamination automatically cuts out material equipment, specifically comprises: cutting mechanism, material transport mechanism structure, cutting agency and frequency converter; Material transport mechanism structure comprises the first charging and controls transmission shaft, the second charging control transmission shaft, the first motor and the second motor, first charging controls transmission shaft and the second charging controls transmission shaft is provided with sensor, sensor is connected with frequency converter, and frequency converter is connected with the first motor and the second motor; First charging controls transmission shaft side and is provided with the first carrying roller, and the first carrying roller and the first charging control to be provided with gap between transmission shaft, and the second charging controls transmission shaft side and is provided with the second carrying roller, and the second carrying roller and the second charging control to be provided with gap between transmission shaft; The sense of motion of cutting knife with controls transmission shaft from the second charging and spreads out of material direction and hang down, actv. saving of the present invention is artificial, cuts dimensional control very accurately to laminated material, and production efficiency is high, material supply is stable, flexible and convenient to use, strong adaptability.

Description

Automatic photovoltaic component lamination cuts out material equipment
Technical field
The present invention relates to a kind of photovoltaic module Fabricating machinery, especially a kind of photovoltaic component lamination automatically cuts out material equipment.
Background technology
The average growth rate of best 10 years of photovoltaic assembly output last century Mo of the whole world is 40%, under the promotion of national governments, current global photovoltaic industry average growth rate per annum is up to 30%, photovoltaic industry is one of field that world's growth rate is the highest and the most stable always for many years, also becomes one of the fastest emerging industry of global evolution.Calculate by the renewable resource development project of various countries, before 2010, the rapid growth that photovoltaic industry will continue more than 30%, 2010-2040, the compound growth rate of photovoltaic industry will up to 25%, and foreseeable rapid growth will continue more than 40 years.The development prospect of photovoltaic industry be familiar with by more and more many national government.The manufacturing speed of development of China's photovoltaic module is very swift and violent, and the outlet mode of photovoltaic industry is based on module outlet, accounts for more than 80% of general export volume.
But along with the U.S. carries out two anti-to China's photovoltaic module since 2010, two counter survey is also being carried out in Europe, and photovoltaic module market is more strict to the requirement of outgoing quality, and cost control requires also can be stricter.
Tradition is all adopt aritificial cut-off for the material of photovoltaic module materials such as () such as EVA, TPT, has following shortcoming: 1, aritificial cut-off inefficiency.2, artificial material of cutting out compares waste, cuts out and expects that dimension control scope is large.3, artificial material of cutting out needs special two personnel to carry out, waste of manpower.4, artificial material of cutting out is to the supply instability of producing.5, artificial material of cutting out uses the sharp tools such as cutting knife by hand, causes certain potential threat to personal safety.6, artificial cut out material to after lamination and the assembly manufacture of lamination have an impact, affect product design and production efficiency.
For above shortcoming the present invention by solve traditional-handwork and cut out material inefficiency, cut out the problems such as material dimensional control scope is large, the supply of waste of material, material is unstable.
Summary of the invention
The object of the present invention is to provide a kind of rational in infrastructure, efficiency is high, it is little to cut out material dimensional control scope, save material, material is supplied stable automatic photovoltaic component lamination and is cut out material equipment.
For solving the problems of the technologies described above, the invention provides a kind of photovoltaic component lamination automatically and cutting out material equipment, specifically comprising:
Cutting mechanism, comprises the cutting knife being carried out by material cutting;
Material transport mechanism structure, is delivered to cutting mechanism accurately by material;
Cutting agency, carries out blanking by the material after cutting;
Frequency converter;
Described material transport mechanism structure comprises the first charging and controls transmission shaft, the second charging control transmission shaft, the first motor and the second motor, described first electric machine control first charging controls the rotation of transmission shaft, described second electric machine control second charging controls the rotation of transmission shaft, described first charging controls transmission shaft and the second charging controls transmission shaft is provided with sensor, described sensor detects the first charging control transmission can walk the rotational line speed with the second charging transmission shaft, described sensor is connected with frequency converter, and described frequency converter is connected with the first motor and the second motor;
Described first charging controls transmission shaft and the second charging controls the tween drive spindle being provided with longitudinal interval between transmission shaft, and the material passing the first charging control transmission shaft interlocks successively to stride across tween drive spindle and eventually pass through the second charging and controls transmission shaft;
Described material penetrates first through many material loading transmission shafts before the first charging controls transmission shaft, and material successively staggered striding across is caught up with material transmission shaft more and eventually passes through the first charging control transmission shaft;
Described first charging controls transmission shaft side and is provided with the first carrying roller, first carrying roller and the first charging control to be provided with the gap passed through for material between transmission shaft, described second charging controls transmission shaft side and is provided with the second carrying roller, and the second carrying roller and the second charging control to be provided with the gap passed through for material between transmission shaft;
To spread out of material direction vertical with controlling transmission shaft from the second charging for the sense of motion of described cutting knife.
The present invention improves to be had, described cutting agency comprises transverse onveyer, traveling bed, the 3rd motor and the 4th motor, 3rd electric machine control transverse onveyer action, 4th electric machine control traveling bed action, the input end of transverse onveyer is positioned at the mouth that the second charging controls transmission shaft, described cutting knife is arranged on transverse onveyer and the second charging controls between transmission shaft, material after cutting knife cuts drops on transverse onveyer, and the input end of described traveling bed is arranged on the below of the mouth of transverse onveyer.
For the operating efficiency of further hoisting machine, the present invention improves to be had, and described traveling bed is provided with gravity sensor, and described gravity sensor is connected with the 4th motor.
The present invention improves to be had, and described first motor, the second motor, the 3rd motor and the 4th motor are stepping motor.
This novel improved has, and described automatic photovoltaic component lamination material cutter also comprises control panel, for controlling whole sanction material equipment.
Beneficial effect of the present invention is specific as follows:
1, the structure actv. saving that the present invention is novel is artificial, and Traditional Man blanking at least needs two people's operations and uses present device only to need one man operation, saves the manpower of half.
2, the present invention to laminated material to cut dimensional control very accurate, annual every platform equipment can save appreciable Master Cost.
3, production efficiency of the present invention will be enhanced about more than once than artificial blanking, and material supply is stablized.
4, present device can carry out cutting of the material of various gauge size, flexible and convenient to use.
5, material loading blanking of the present invention cuts action and can do manual and automatic two kinds of modes and carry out, strong adaptability.
6, the present invention drops into little, but improved efficiency and reduction effect obvious.
Accompanying drawing explanation
Accompanying drawing 1 is the front view that automatic photovoltaic component lamination of the present invention cuts out material equipment;
Accompanying drawing 2 is the birds-eye view that automatic photovoltaic component lamination of the present invention cuts out material equipment;
Accompanying drawing 3 is the left view that automatic photovoltaic component lamination of the present invention cuts out material equipment.
Label declaration: 1-cutting knife; 2-frequency converter; 3-first charging controls transmission shaft; 31-first carrying roller; 4-second charging controls transmission shaft; 41-second carrying roller; 5-tween drive spindle; 6-material loading transmission shaft; 7-transverse onveyer; 71-the 3rd motor.
specific embodiment party
By describing technology contents of the present invention, structural attitude in detail, realized object and effect, accompanying drawing is coordinated to be explained in detail below in conjunction with embodiment.
Refer to Fig. 1 to accompanying drawing 3, the automatic photovoltaic component lamination of one provided by the invention shown in accompanying drawing cuts out material equipment, specifically comprises: cutting mechanism, comprises the cutting knife 1 being carried out by material cutting; Material transport mechanism structure, is delivered to cutting mechanism accurately by material;
Cutting agency, carries out blanking by the material after cutting; Frequency converter 2;
Described material transport mechanism structure comprises the first charging and controls transmission shaft 3, second charging control transmission shaft 4, first motor and the second motor, described first electric machine control first charging controls the rotation of transmission shaft 3, described second electric machine control second charging controls the rotation of transmission shaft 4, described first charging controls transmission shaft 3 and the second charging controls transmission shaft 4 is provided with sensor, described sensor is connected with frequency converter 2, and described frequency converter 2 is connected with the first motor and the second motor;
Described first charging controls transmission shaft 3 and the second charging controls the tween drive spindle 5 being provided with longitudinal interval between transmission shaft 4, and the material passing the first charging control transmission shaft 3 interlocks successively to stride across tween drive spindle 5 and eventually pass through the second charging and controls transmission shaft 4;
Described material penetrates first through many material loading transmission shafts 6 before the first charging controls transmission shaft 3, and material is staggered successively to be striden across many material loading transmission shafts 6 and eventually passes through the first charging control transmission shaft 3;
Described first charging controls transmission shaft 3 side and is provided with the first carrying roller 31, first carrying roller 31 and the first charging control to be provided with the gap passed through for material between transmission shaft 3, described second charging control transmission shaft 4 side is provided with the second carrying roller 41, second carrying roller 41 and the second charging controls to be provided with the gap passed through for material between transmission shaft 4;
To spread out of material direction vertical with controlling transmission shaft 4 from the second charging for the sense of motion of described cutting knife 1.
First carrying roller 31 and the first charging control the gap just in time compliant material width between transmission shaft 3, material is through behind gap, first charging controls transmission shaft 3 can drive material feeding when rotating, before entering the first charging control transmission shaft 3, material first will pass through material loading transmission shaft 6, material loading transmission shaft 6 pairs of materials steadily transmit, concrete, the quantity of material loading transmission shaft 6 does not do concrete restriction in the present embodiment, by catch up with more material transmission shaft 6 pull effect under, material pulsation-free is enable to control the gap of transmission shaft 3 and the first carrying roller 31 through the first charging, on first charging control transmission shaft 3 in the process of rotating, the sensor that it is arranged can detect the rotational line speed that the first charging controls transmission shaft 3, and finally calculate the length of the material controlling transmission shaft 3 through the first charging.
Second carrying roller 41 and the second charging control the width of gap between transmission shaft 4 just in time compliant material, and material is through behind gap, and the second charging controls transmission shaft 4 can drive material feeding when rotating.
Tween drive spindle 5 was entered again through the material after the first charging controls transmission shaft 3, tween drive spindle 5 is multiple in the present embodiment, ensure that material energy pulsation-free controls the gap transmission shaft 4 and the second carrying roller 41 through the second charging by the effect of pullling equally, second charging controls transmission shaft 4 in the process of rotating, the sensor that it is arranged detects the rotational line speed that the second charging controls transmission shaft 4 further, and finally accurately calculate the length of the material controlling transmission shaft 4 through the second charging, the calculating of transmission shaft is controlled by two chargings, the length of material eventually passing through the second charging control transmission shaft 4 can be controlled accurately, the error in length of material controls within 1.5mm.
First charging controls transmission shaft 3 and the second charging controls the rotation of transmission shaft 4 respectively by the first motor and the second electric machine control, therefore carries out to the first motor and the second motor Feeding speed and the feeding time that control just further can control to cut out material by frequency converter 2.
After material drives to preseting length, material cuts off along the path of motion of oneself by cutting knife 1, and the material of cut-out is by cutting agency transmission, and the control of cutting knife 1 can be driven by cylinder or adopt driven by motor etc., and the present invention does not do concrete restriction.
In the present embodiment, described cutting agency comprises transverse onveyer 7, traveling bed (not marking in figure), the 3rd motor 71 and the 4th motor, 3rd motor 71 controls transverse onveyer 7 action, 4th electric machine control traveling bed action, the input end of transverse onveyer 7 is positioned at the mouth that the second charging controls transmission shaft 4, described cutting knife 1 is arranged on transverse onveyer 7 and the second charging controls between transmission shaft 4, material after cutting knife 1 cuts drops on transverse onveyer 7, and the input end of described traveling bed is arranged on the below of the mouth of transverse onveyer 7.
The material transferred out from the second charging control transmission shaft 4 was directly be delivered to transverse onveyer 7 before not cutting, transverse onveyer 7 operates under the drive of the 3rd motor 71, after cutting knife 1 cuts off material, material drops down onto on transverse onveyer 7, material is delivered to mouth by transverse onveyer 7, and finally fall on traveling bed, material is delivered to down operation by traveling bed again.
Concrete, traveling bed is provided with gravity sensor, gravity sensor is connected with the 4th motor 81, after gravity sensor senses that the material fallen on traveling bed reaches mobile weight, control the 4th motor running and load-transfer device is moved forward a segment distance, the load-transfer device of blank is moved to the below of transverse onveyer 7 mouth, realize material the most fully, the most intensive conveying, the 3rd motor and the 4th motor also can be controlled by frequency converter.
Transverse onveyer 7 of the present invention can be V belt translation with traveling bed also can be Chain conveyer.
In the present embodiment, described first motor, the second motor, the 3rd motor 71 and the 4th motor are stepping motor, and certainly, the present invention does not limit the particular type of these motors, in other embodiments, the first motor, the second motor, the 3rd motor 71 and the 4th motor can be servomotors etc.
In the present embodiment, described automatic photovoltaic component lamination is cut out material equipment and is also comprised control panel, and for controlling whole sanction material equipment, the cutoff length such as controlling to cut out material cuts quantity etc. with batch.
Full automaticity photovoltaic component lamination of the present invention cuts out material equipment, before only need running, material being installed in charging controls on transmission shaft, the material in later stage and blanking are all automatic control, actv. saves manually, another aspect live roll in the present embodiment can adopt vacuum transmission roller, realizes the accurately reliable of whole charging.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize specification sheets of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.

Claims (5)

1. photovoltaic component lamination cuts out material equipment automatically, it is characterized in that, specifically comprises:
Cutting mechanism, comprises the cutting knife being carried out by material cutting;
Material transport mechanism structure, is delivered to cutting mechanism accurately by material;
Cutting agency, carries out blanking by the material after cutting;
Frequency converter;
Described material transport mechanism structure comprises the first charging and controls transmission shaft, the second charging control transmission shaft, the first motor and the second motor, described first electric machine control first charging controls the rotation of transmission shaft, described second electric machine control second charging controls the rotation of transmission shaft, described first charging controls transmission shaft and the second charging controls transmission shaft is provided with sensor, described sensor detects the first charging and controls the rotational line speed that transmission shaft and the second charging control transmission shaft, described sensor is connected with frequency converter, and described frequency converter is connected with the first motor and the second motor;
Described first charging controls transmission shaft and the second charging controls the tween drive spindle being provided with longitudinal interval between transmission shaft, and the material passing the first charging control transmission shaft interlocks successively to stride across tween drive spindle and eventually pass through the second charging and controls transmission shaft;
Described material penetrates first through many material loading transmission shafts before the first charging controls transmission shaft, and material successively staggered striding across is caught up with material transmission shaft more and eventually passes through the first charging control transmission shaft;
Described first charging controls transmission shaft side and is provided with the first carrying roller, first carrying roller and the first charging control to be provided with the gap passed through for material between transmission shaft, described second charging controls transmission shaft side and is provided with the second carrying roller, and the second carrying roller and the second charging control to be provided with the gap passed through for material between transmission shaft;
To spread out of material direction vertical with controlling transmission shaft from the second charging for the sense of motion of described cutting knife.
2. automatic photovoltaic component lamination according to claim 1 cuts out material equipment, it is characterized in that, described cutting agency comprises transverse onveyer, traveling bed, 3rd motor and the 4th motor, 3rd electric machine control transverse onveyer action, 4th electric machine control traveling bed action, the input end of transverse onveyer is positioned at the mouth that the second charging controls transmission shaft, described cutting knife is arranged on transverse onveyer and the second charging controls between transmission shaft, material after cutting knife cuts drops on transverse onveyer, the input end of described traveling bed is arranged on the below of the mouth of transverse onveyer.
3. automatic photovoltaic component lamination according to claim 2 cuts out material equipment, and it is characterized in that, described traveling bed is provided with gravity sensor, described gravity sensor is connected with the 4th motor.
4. automatic photovoltaic component lamination according to claim 2 cuts out material equipment, and it is characterized in that, described first motor, the second motor, the 3rd motor and the 4th motor are stepping motor.
5. automatic photovoltaic component lamination according to claim 1 cuts out material equipment, it is characterized in that, also comprises control panel, for controlling whole sanction material equipment.
CN201310172833.1A 2013-05-10 2013-05-10 Automatic photovoltaic component lamination cuts out material equipment Expired - Fee Related CN103274251B (en)

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105173806A (en) * 2015-06-05 2015-12-23 安徽凯盛众普新光源有限公司 Conveying device for light guide plate
CN107190107A (en) * 2017-06-14 2017-09-22 嘉善龙翔人造毛绒有限公司 One kind can automatically feed combing machine for fur

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CN2539729Y (en) * 2002-03-13 2003-03-12 蒋朔辰 Paper transporting device for web horizontal cutting machine
CN201164932Y (en) * 2007-06-01 2008-12-17 深圳市大族激光科技股份有限公司 Prepreg cutting apparatus
CN201598058U (en) * 2009-12-31 2010-10-06 佛山市绿之彩印刷有限公司 Novel paper cutter
CN201670615U (en) * 2010-05-18 2010-12-15 瑞安市胜利机械有限公司 Conveying mechanism of computerized cutter
CN202390010U (en) * 2011-12-16 2012-08-22 广东富睿实业集团有限公司 Paper cutter
CN202704677U (en) * 2012-05-29 2013-01-30 天津开发区金衫包装制品有限公司 Plastic coiled material discharging cutting device

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Publication number Priority date Publication date Assignee Title
SU1323849A1 (en) * 1979-08-10 1987-07-15 Предприятие П/Я В-2262 Moving web pull-out length digital meter
JP2950001B2 (en) * 1992-03-05 1999-09-20 富士電機株式会社 Load sharing control circuit for long material transfer device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4688708A (en) * 1984-01-09 1987-08-25 Pitney Bowes Inc. Bursting machine
CN2539729Y (en) * 2002-03-13 2003-03-12 蒋朔辰 Paper transporting device for web horizontal cutting machine
CN201164932Y (en) * 2007-06-01 2008-12-17 深圳市大族激光科技股份有限公司 Prepreg cutting apparatus
CN201598058U (en) * 2009-12-31 2010-10-06 佛山市绿之彩印刷有限公司 Novel paper cutter
CN201670615U (en) * 2010-05-18 2010-12-15 瑞安市胜利机械有限公司 Conveying mechanism of computerized cutter
CN202390010U (en) * 2011-12-16 2012-08-22 广东富睿实业集团有限公司 Paper cutter
CN202704677U (en) * 2012-05-29 2013-01-30 天津开发区金衫包装制品有限公司 Plastic coiled material discharging cutting device

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