CN103273530B - Trimming device of high-speed vacuum forming machine - Google Patents

Trimming device of high-speed vacuum forming machine Download PDF

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Publication number
CN103273530B
CN103273530B CN201310194747.0A CN201310194747A CN103273530B CN 103273530 B CN103273530 B CN 103273530B CN 201310194747 A CN201310194747 A CN 201310194747A CN 103273530 B CN103273530 B CN 103273530B
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cutting
rolling cut
cutting die
rolling
finished product
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CN103273530A (en
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张军
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Zhenjiang zhenyutai Packaging Co., Ltd
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张军
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Abstract

The invention provides a trimming device which is connected and extended at the tail portion of an existing full-automatic vacuum forming machine. The trimming device comprises a trimming mechanism, a falling-off mechanism, a finished product collecting mechanism, a surplus material rolling mechanism and a master control system. Forming, slitting, stacking and counting are finished in an integrated mode, and therefore production efficiency is high. A well-known board cutting die is used for clipping and punching, and therefore production cost is low. The mode that the cutting die imitates manual operation in a counterpoint mode is adopted, and therefore errors are small. Roll cutting is used for finishing punching motion, a single point is stressed, therefore, stress degrees of the cutting die and a rack are reduced, the service life of the cutting die is long, and power energy cost is saved. Collecting, stacking and counting of finished products are finished automatically. The trimming device of the high-speed vacuum forming machine is high in automation degree and low in manufacturing cost, saves labor and fields when the trimming device is connected with the high-speed vacuum forming machine to work, and is low in production cost by utilizing an existing punching cutting die to upgrade. The trimming device of the high-speed vacuum forming machine provides an optimal scheme, wherein vacuum forming manufacturers utilize original production equipment to upgrade and update, therefore, production cost is saved, energy is saved, and large economic benefits are generated.

Description

High speed Packing Machine cutting means
Technical field
The present invention relates to a kind of plastic molding equipment, be specifically related to a kind of high speed Packing Machine cutting means.
Background technology
The production equipment of existing plastics sucking moulding is most has separated shaping and a point cutting process.
The basic procedure that Full automatic high speed plastic sucking former is produced is: drawn in electric furnace baking oven by the sheet material of rolling and be heated to soft state, heat is taken advantage of to move to above plastics suction mould again, mould moves and vacuumizes, by softening sheet material to die surface, cooling water is sprayed on formed sheet surface with vaporific simultaneously, makes it harden, shaping sheet material is pulled to material-storing box more automatically, pneumatic cut-off knife, by the sheet material cutting and separating of forming, treats subsequent processing after storage.
The large space of a whole page product of plastics sucking moulding has to pass through punch press, is partitioned into single product by one piece of cutting die version.Idiographic flow is on the base frame of punch press, have one to open Plastic chopping block greatly, and be manually placed on chopping block by large space of a whole page shaped article, and set cutting die is stuck on single product, moving up and down by punch press, severing goes out single finished product.
Collection, the counting of die-cut finished product also manually carry out.
There is following problem in the technique that current this plastics sucking moulding and point cutting process separately complete: 1. needs more staff, and labour intensity is large, and production efficiency is low.2. the continuity in order to produce, Full automatic high speed plastic sucking former is minimum will join three punch presses, takies a large amount of place.3. manual operation does not ensure the stable of product quality.4. in the process of storing between two operations and have enough to meet the need, product easily causes bad.5. the inaccurate situation of the easy occurrence count of artificial counting.
A kind of production equipment of plastics sucking moulding is also had to be shaping and cut and stack and count integration and come, (as all-in-one machine for vacuum forming, molding and punching).Although this all-in-one machine for vacuum forming, molding and punching solves shaping and divides a cutting process separately to complete brought drawback, but because machine price is high, smallest number production thread-changing time-consuming, the die-cut station cumulative errors of debugging large, die-cut metal pattern high cost reason, in actual production, producer's use is little.
Summary of the invention
In order to solve the problem, the invention provides a kind of cutting means connecting expansion at existing Full automatic high speed plastic sucking former afterbody.The technical scheme of concrete employing is as follows.
A kind of high speed Packing Machine cutting means, comprises cutting mechanism, dropping mechanism, finished product collecting mechanism, clout rolling-up mechanism and general control system, cutting mechanism is placed in after the molding procedure of high speed Packing Machine, replaces cutting off material-storing box station (note: high speed Packing Machine described here and shaped device and cut-out material-storing box are prior art, and looking into Patents can understand concrete structure), dropping mechanism is positioned at after cutting mechanism, above finished product collecting mechanism, finished product collecting mechanism is positioned at after cutting mechanism, below dropping mechanism, clout rolling-up mechanism is positioned at the caudal end of all stations, cutting mechanism is made up of Clamping System and rolling cut system, and Clamping System is positioned at above rolling cut system, described Clamping System is made up of matched moulds drive unit, shuttering, position fixed bar, cutting die oscillator, cutting die, it is characterized in that cutting die oscillator connect to depend on above cutting die and and the common resilient hanger of cutting die be connected to below shuttering, shuttering to be arranged in below matched moulds drive unit two and to be connected and to slide up and down at four guide pillars of cutting mechanism frame, matched moulds drive unit is fixed on the top of cutting mechanism frame, position fixed bar is movably connected on the both sides, top of cutting mechanism frame, and wherein matched moulds drive unit is electrically connected with cutting die oscillator and general control system, described rolling cut system is by rolling cut driver, rolling cut is taken turns, cut chopping block, rolling cut track, rolling cut drive screw, rail wheel forms, it is characterized in that rolling cut driver is fixed on the left side below cutting mechanism frame and is connected with rolling cut drive screw, article two, rolling cut track to be fixed on below cutting mechanism frame and parallel with rolling cut drive rod, middle rolling cut wheel is coaxially connected with each rail wheel in both sides and is jointly connected with rolling cut drive screw normal thread, two rail wheels are positioned on two rolling cut tracks, cutting chopping block is positioned on rolling cut wheel, wherein rolling cut driver and general control system electrical connection.
Described dropping mechanism is made up of dropping mechanism frame, the driver that comes off, the plate that comes off, the pressure head that comes off, the pressure head that it is characterized in that coming off is arranged on below the plate that comes off, the plate that comes off is connected with the driver that comes off and slides up and down in the guide pillar of four dropping mechanism frames, and wherein come off driver and general control system electrical connection.
Described finished product collecting mechanism is made up of supporting plate, laying drive, lift actuator, it is characterized in that supporting plate is positioned at top and is connected with lift actuator and is jointly connected with laying drive, laying drive is fixedly mounted in finished product collecting mechanism frame, and wherein laying drive is electrically connected with lift actuator and general control system.
Wherein, described clout rolling-up mechanism and general control system electricity limit connect.
Accompanying drawing explanation
Fig. 1 is preferred embodiment of the present invention general structure front schematic view.
Fig. 2 is preferred embodiment of the present invention general structure right flank view.
Fig. 3 is preferred embodiment of the present invention cutting mechanism structural representation.
Description of reference numerals is as follows:
1-cutting mechanism frame; 110-matched moulds drive unit; 111-shuttering; 112-cutting die oscillator; 113-cutting die; 114-blade; 115-position fixed bar; 121-rolling cut driver; 122-rolling cut is taken turns; 123-cuts chopping block; 124-rolling cut track; 125-rolling cut drive screw; 126-rail wheel;
2-dropping mechanism frame; 21-comes off driver; 22-comes off plate; 23-comes off pressure head;
3-finished product collecting mechanism frame; 31-supporting plate; 32-laying drive; 33-lift actuator
4-clout rolling-up mechanism; 5-plastic uptake finished product; 6-clout.
Detailed description of the invention
In order to make the object of invention, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.
The nouns of locality such as front, rear, left and right of the present invention all with reference to shown in Fig. 1, but not in this, as limitation of the invention.
See Fig. 1 to Fig. 3, the sheet material of forming in high speed Packing Machine enters in high speed Packing Machine cutting means by Fig. 1 left arrow, the displacement of sheet material is completed by high speed Packing Machine and clout rolling-up mechanism 4 collaborate, but centre does not arrange accurate locating and clamping apparatus, sheet material is free its flat presentation.After sheet material completes a displacement action, plastic uptake finished product 5 is arranged in the station of cutting mechanism frame 1, is laid in and cuts on chopping block 123.Matched moulds drive unit 110 connects general control system instruction tape dynamic circuit connector template 111, cutting die oscillator 112, cutting die 113 move down simultaneously.When cutting die 113 soon touches plastic uptake finished product 5, cutting die oscillator 112 connects general control system instruction to start to drive cutting die 113 low speed vibration in the scope of activities of flexible connecting member, the tubaeform locating slot in cutting die 113 and the tapered locating dowel on plastic uptake finished product 5 engage vibrate mobile in slowly clamping locate.When blade 114 touches plastic uptake finished product 5 surperficial, matched moulds drive unit 110 and cutting die oscillator 112 stop action.Matched moulds drive unit 110 preferred embodiment is cylinder, and cutting die oscillator 112 preferred embodiment is deceleration eccentric hammer motor.
While matched moulds drive unit 110 and cutting die oscillator 112 stop action, shuttering 111 locking fixed by position fixed bar 115.Then rolling cut driver 121 connects general control system instruction and drives rolling cut drive screw 125 to rotate, and rolling cut drive screw 125 rotates the displacement having driven rolling cut to take turns 122.Rolling cut track 124 be low level end to end, stage casing is high-order.The rail wheel 126 that the displacement of rolling cut wheel 122 makes both sides coaxial rolls on rolling cut track 124, and rail wheel 126 drives rolling cut wheel 122 upwards to increase the wall thickness distance of a plastic uptake finished product 5 along rolling cut track 124 from head low level to a high position.Be placed on rolling cut wheel 122 to cut chopping block 123 preferred embodiment be plastic plate, there is certain deflection.Under the cramping of the cutting die 113 fixed with locking at rolling cut wheel 122, cut the rising distortion that a line style occurs chopping block 123, and complete together with blade 114 straight line cuts action.Rail wheel 126, along rolling cut track 124 from head low level to intermediate upper level, then to the process of low level of afterbody, is also the cropped process of whole plate plastic uptake finished product 5 simultaneously.Rolling cut driver 121 preferred embodiment is servomotor.
Cut rear rolling cut driver 121 and stopped action, locking decontroled by position fixed bar 115, and matched moulds drive unit 110 drives shuttering 111, cutting die oscillator 112, cutting die 113 upwards to get back to starting altitude to carry out next round again and cut action.
Sheet material completes a displacement action again, and the plastic uptake finished product 5 of cropped mistake is arranged in the station of dropping mechanism frame 2 and finished product collecting mechanism frame 3.Lift actuator 33 connects general control system instruction promotion supporting plate 31 and moves up, and by the control of optoelectronic switch, supporting plate 31 rises after contacting with plastic uptake finished product 5 and stops.If supporting plate 31 has stacked plastic uptake finished product 5, so when the plastic uptake finished product 5 of the superiors is with after the plastic uptake finished product 5 departed from touches, by the control of optoelectronic switch, supporting plate 31 also can stop rising.Then the driver 21 that comes off declines by general control system instruction promote to come off plate 22 and the pressure head 23 that comes off, when the pressure head 23 that comes off touches the plastic uptake finished product 5 wait departing from, come off pressure head 23 and supporting plate 31 jointly clamps plastic uptake finished product 5 to be departed from and to decline certain distance, completes being separated of plastic uptake finished product 5 and clout 6.The driver 21 that comes off subsequently drives come off plate 22 and the pressure head 23 that comes off upwards to get back to starting altitude to carry out next round again and depart from action.Driver 21 preferred embodiment that comes off is cylinder, and lift actuator 33 preferred embodiment is servomotor.
When the plastic uptake finished product 5 that supporting plate 31 stacks is to certain altitude, laying drive 32 connects general control system instruction and releases disengaging station wait immigration warehouse piling the plastic uptake finished product 5 put well.Laying drive 32 preferred embodiment is cylinder.
Clout rolling-up mechanism 4 preferred embodiment is servo follow-up motor, at any time material strip is slightly strained, coordinates the rolling work of displacement and the clout 6 carrying out sheet material with high speed Packing Machine above together.
High speed Packing Machine cutting means of the present invention shaping and cut and stack counting integration complete, production efficiency is high.The known plank cutting die of the die-cut use of cutting, low production cost.Manually-operated mode is imitated in cutting die contraposition, and error is little.Die-cut action utilizes rolling cut to complete, and single-point is stressed, reduces the stressed degree of cutting die and frame, cutting die long service life, saves power source cost.Finished product is collected, stack, count and automatically complete.This high speed Packing Machine cutting means automaticity is high, and cost is low, and save artificial and place with existing high speed Packing Machine line work, utilize existing punching cutter to upgrade, production cost is low.Be the preferred plan that plastic uptake manufacturer utilizes original production equipment and upgrades, save production cost, economize energy, can produce larger economic benefit.
Above content is only preferred embodiment of the present invention, and for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, this description should not be construed as limitation of the present invention.

Claims (7)

1. a high speed Packing Machine cutting means, comprises cutting mechanism, dropping mechanism, finished product collecting mechanism, clout rolling-up mechanism and general control system, cutting mechanism is placed in after the molding procedure of high speed Packing Machine, replaces cutting off material-storing box station, dropping mechanism is positioned at after cutting mechanism, above finished product collecting mechanism, finished product collecting mechanism is positioned at after cutting mechanism, below dropping mechanism, clout rolling-up mechanism is positioned at the caudal end of all stations, cutting mechanism is made up of Clamping System and rolling cut system, and Clamping System is positioned at above rolling cut system, described Clamping System is made up of matched moulds drive unit, shuttering, position fixed bar, cutting die oscillator, cutting die, it is characterized in that cutting die oscillator connect to depend on above cutting die and and the common resilient hanger of cutting die be connected to below shuttering, shuttering is connected and slides up and down at four guide pillars of cutting mechanism frame both being arranged in below matched moulds drive unit, matched moulds drive unit is fixed on the top of cutting mechanism frame, position fixed bar is movably connected on the both sides, top of cutting mechanism frame, and wherein matched moulds drive unit is electrically connected with cutting die oscillator and general control system, described rolling cut system is by rolling cut driver, rolling cut is taken turns, cut chopping block, rolling cut track, rolling cut drive screw, rail wheel forms, it is characterized in that rolling cut driver is fixed on the left side below cutting mechanism frame and is connected with rolling cut drive screw, article two, rolling cut track to be fixed on below cutting mechanism frame and parallel with rolling cut drive rod, middle rolling cut wheel is coaxially connected with each rail wheel in both sides and is jointly connected with rolling cut drive screw normal thread, two rail wheels are positioned on two rolling cut tracks, cutting chopping block is positioned on rolling cut wheel, wherein rolling cut driver and general control system electrical connection.
2. high speed Packing Machine cutting means according to claim 1, is characterized in that: cutting die can be driven low speed vibration in the scope of activities of flexible connecting member by cutting die oscillator; There is tubaeform locating slot in cutting die, matches with the size of the tapered locating dowel on plastic uptake finished product.
3. high speed Packing Machine cutting means according to claim 1, is characterized in that: the raceway surface of rolling cut track is low level end to end, and interlude is high-order.
4. high speed Packing Machine cutting means according to claim 1, is characterized in that: dropping mechanism is made up of dropping mechanism frame, the driver that comes off, the plate that comes off, the pressure head that comes off; The pressure head that comes off is arranged on below the plate that comes off, and the plate that comes off is connected with the driver that comes off and slides up and down in the guide pillar of four dropping mechanism frames, and wherein come off driver and general control system electrical connection.
5. high speed Packing Machine cutting means according to claim 1, is characterized in that: finished product collecting mechanism is made up of supporting plate, laying drive, lift actuator; Supporting plate is positioned at top and is connected with lift actuator and is jointly connected with laying drive, and laying drive is fixedly mounted in finished product collecting mechanism frame, and wherein laying drive is electrically connected with lift actuator and general control system.
6. high speed Packing Machine cutting means according to claim 5, is characterized in that: lift actuator controls by optoelectronic switch.
7. high speed Packing Machine cutting means according to claim 1, is characterized in that: clout rolling-up mechanism is servo follow-up motor, and can at any time clout material strip slightly be strained, clout rolling-up mechanism is electrically connected with general control system.
CN201310194747.0A 2013-05-24 2013-05-24 Trimming device of high-speed vacuum forming machine Active CN103273530B (en)

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Application Number Priority Date Filing Date Title
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CN103273530B true CN103273530B (en) 2015-01-07

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Publication number Priority date Publication date Assignee Title
CN104512000B (en) * 2013-09-30 2017-07-21 青岛海尔模具有限公司 Dirt filtrating screen automatically generates equipment
CN107243946B (en) * 2017-08-05 2019-03-29 东莞市珠峰信息科技有限公司 A kind of clothes manufacture cloth cutting machine
CN112553871B (en) * 2020-12-26 2023-05-23 金华市迅达实业有限公司 Intelligent printing machine
CN114643700B (en) * 2022-03-21 2023-04-11 宜昌崟锦包装有限责任公司 Cutting device and cutting method for residual materials at bottom of plastic wine box

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US4302415A (en) * 1979-04-16 1981-11-24 Creative Industries, Inc. Method of forming foam articles from a foam thermoplastic web
DE10052576A1 (en) * 2000-10-23 2002-05-29 Klemm Siebdruckmaschinen Gmbh Rolling press has support frame in which are fixed cutting tool, punching tools and roller, carriage, sensor, adjustment, calculator unit.
CN2853334Y (en) * 2005-10-27 2007-01-03 西安理工大学 Paper cutting knife with vibration device
CN2915473Y (en) * 2006-05-16 2007-06-27 荣昌包装机械制品厂(惠阳)有限公司 Full automatic high speed vacuum plastic moulding and punching machine
CN201669888U (en) * 2010-05-05 2010-12-15 林士顺 Plastic uptake production line
CN203266788U (en) * 2013-05-24 2013-11-06 张军 High-speed vacuum forming machine cutting device

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JP3609625B2 (en) * 1998-08-20 2005-01-12 株式会社トーコー Molded product manufacturing equipment for molding and cutting synthetic resin sheets

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4302415A (en) * 1979-04-16 1981-11-24 Creative Industries, Inc. Method of forming foam articles from a foam thermoplastic web
DE10052576A1 (en) * 2000-10-23 2002-05-29 Klemm Siebdruckmaschinen Gmbh Rolling press has support frame in which are fixed cutting tool, punching tools and roller, carriage, sensor, adjustment, calculator unit.
CN2853334Y (en) * 2005-10-27 2007-01-03 西安理工大学 Paper cutting knife with vibration device
CN2915473Y (en) * 2006-05-16 2007-06-27 荣昌包装机械制品厂(惠阳)有限公司 Full automatic high speed vacuum plastic moulding and punching machine
CN201669888U (en) * 2010-05-05 2010-12-15 林士顺 Plastic uptake production line
CN203266788U (en) * 2013-05-24 2013-11-06 张军 High-speed vacuum forming machine cutting device

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Effective date of registration: 20191213

Address after: 212132 group Chen Buqi, Zhongbao village, Yaoqiao Town, Zhenjiang New District, Jiangsu Province

Patentee after: Zhenjiang zhenyutai Packaging Co., Ltd

Address before: Changan town in Guangdong province Dongguan City Zhen'an 523800 West Road No. 210, Wan Hing Building 402 room 4

Patentee before: Zhang Jun

TR01 Transfer of patent right