CN103252701A - Antifouling polishing device for ceramic equipment - Google Patents
Antifouling polishing device for ceramic equipment Download PDFInfo
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- CN103252701A CN103252701A CN2013101472518A CN201310147251A CN103252701A CN 103252701 A CN103252701 A CN 103252701A CN 2013101472518 A CN2013101472518 A CN 2013101472518A CN 201310147251 A CN201310147251 A CN 201310147251A CN 103252701 A CN103252701 A CN 103252701A
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- bistrique
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- rotating disk
- antifouling
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Abstract
The invention relates to an antifouling polishing device for ceramic equipment. The antifouling polishing device for the ceramic equipment comprises a rack, motors, rotary shafts, a rotary table and a plurality of grinding heads, wherein the motors are arranged on the rack, the rotary shafts are driven by the motors, the rotary table is arranged on the lower portion of the rack and is driven by the rotary shafts, and the grinding heads are arranged below the rotary table. The antifouling polishing device for the ceramic equipment is characterized in that the motors are divided into a main motor and an auxiliary motor, the rotary shafts are divided into a main shaft and an auxiliary shaft, the auxiliary shaft is sleeved outside the main shaft to form a concentric shaft structure with the two shafts rotating independently and respectively, the upper portion of the main shaft is driven by the main motor through a first belt and a first belt wheel, the auxiliary shaft is driven by the auxiliary motor through a second belt and a second belt wheel, the lower portion of the auxiliary shaft is in fixed connection and linkage with the rotary table through a shaft sleeve, the lower portion of the main shaft penetrates through the rotary table, and the lower end portion of the main shaft drives the grinding heads below the rotary table through a third belt and a third belt wheel. Through the mentioned design, energy consumption is low, an antifouling processing effect is good, producing and working efficiency is high, maintenance is convenient and fast, using cost is low, and the antifouling polishing device for the ceramic equipment can be widely applied to different kinds of ceramic machining equipment.
Description
Technical field
The present invention relates to the technical field of Ceramic Tiles production process equipment, especially for the device of the antifouling processing of Ceramic Tiles face.
Background technology
At present, the Ceramic Tiles product is in process of manufacture, especially after the polishing processing, need carry out antifouling processing to the brick face handles, namely apply antifouling, impervious material at polished brick face, micropore by anti-fouling material covering ceramic tile surface forms stain-proofing layer, thereby improves the antifouling property of ceramic tile surface.The charity of anti-fouling material is mainly finished by the bistrique spin finishing of anti-fouler.Traditional anti-fouler adopts a rotating disk to adorn a plurality of grinding wheel head structures, be generally six, and be equipped with drive motors on each bistrique, each bistrique is directly by motor-driven, and the power of institute's dress motor is generally 2.2KW, its shortcoming is: on the one hand, antifouling processing is handled by the work of 10-20 group anti-fouler series connection platoon, and tens of even hundred motors of mistake are worked simultaneously, and power consumption is very big during production and processing, energy consumption is higher, on the other hand, because the operating ambient temperature of device is higher, and the anti-fouling material that uses is flammable liquid, and the distance of itself and motor is nearer again, there is bigger potential safety hazard like this, catching fire has again easily, and the working environment of high temperature also is unfavorable for the normal use of motor, motor usually burns easily, influences the normal use of equipment.To this, the anti-fouler that has improves, and has cancelled the motor on the bistrique, only uses one group of more powerful motor, drives each bistrique by gear drive.Can significantly reduce the energy consumption of motor like this, but the brick dish rotating speed of gear drive is lower, causes the rotating speed of bistrique also to be difficult to bigger raising, the weak effect of the antifouling processing of slow-revving bistrique can't be applied.And, the poor sealing performance of gear mechanism, the lubricating oil on the gear is dropped in the Ceramic Tiles face easily, causes secondary stained to product.The long-term use, the durability of gear drive is relatively poor, maintenance maintenance cost height.
Summary of the invention
The objective of the invention is to overcome the weak point of above-mentioned conventional art, the antifouling polished device of propose that a kind of energy consumption is low, good antifouling effect, high efficiency, maintenance maintenance is convenient, use cost is cheap ceramic device being used.
The objective of the invention is to be achieved through the following technical solutions: the antifouling polished device that ceramic device is used, include frame, be loaded on the motor on the frame, by motor-driven rotating shaft, be loaded on the rotating disk that frame lower is driven by rotating shaft, be loaded on a plurality of bistriques of rotating disk below, it is characterized in that: described motor is divided into main motor and auxiliary-motor, described rotating shaft is divided into main shaft and countershaft, countershaft is set in main shaft and forms the concentric shafts structure that diaxon independently rotates separately outward, and main shaft top by first belt and belt pulley by main motor-driven, countershaft is driven by auxiliary-motor by second belt and belt pulley, the countershaft bottom is by the interlock that is connected of axle sleeve and rotating disk, rotating disk is then passed in the main shaft bottom, and its bottom drives the bistrique of rotating disk below by the 3rd belt and belt pulley.Further, each bistrique all is installed on the rotating disk below by the bistrique seat, be equipped with two belt pulleys on the bistrique seat of each bistrique, connect two bistrique belts on two belt pulleys respectively, like this, the bistrique belt is in transmission connection adjacent bistrique in twos mutually, with all bistrique constant speed synchronous interactions of rotating disk below.The 3rd belt of main shaft bottom and belt pulley only drive a bistrique of rotating disk below, and this bistrique is the active bistrique, drive all the other bistriques rotations by this active bistrique by the bistrique belt.Frame is provided with for the lift cylinder of adjusting the bistrique upper and lower displacement.The bistrique quantity that is loaded on the rotating disk below is 4-10.
She Ji structure like this has tangible advantage: 1, rotating disk and bistrique can be controlled rotating speed respectively respectively by different motor-driven, and bistrique rotates with high rotating speed with slow-speed of revolution rotation especially can to make rotating disk, such cooperation, and antifouling treatment effect is better; 2, only use two motors of major-minor, significantly reduced the quantity of motor, reduced cost; 3, compare with conventional apparatus, the motor that each rotating disk reduces per hour can economize on electricity more than 8 degree, and has 22-25 rotating disk at least on every production line, and effects of energy saving and emission reduction is fairly obvious; 4, adopt belt and belt pulley transmission, maintenance maintenance is convenient, simple, and use cost is low; 5, simple in structure durable, be difficult for tile product is caused secondary pollution.
Description of drawings
Fig. 1 is that master of the present invention looks schematic diagram.
Fig. 2 is the schematic rear view of Fig. 1.
Fig. 3 is the schematic top plan view of Fig. 1.
Fig. 4 is the elevational schematic view of Fig. 1.
Fig. 5 is schematic perspective view of the present invention.
Description of reference numerals: 1. frame 2. main motor 3. auxiliary-motors, 4. main shaft 5. countershafts, 6. first belts and belt pulley 7. second belts and belt pulley 8. rotating disks 9. bistrique 10. lift cylinders, 11. axle sleeve 12. bistrique seats 13. the 3rd belts and 15. pairs of belt pulleys of belt pulley 14. bistrique driving belts.
The specific embodiment
Referring to Fig. 1-Fig. 5, the antifouling polished device that the ceramic device of present embodiment is used, main body is frame 1, main motor 2 and auxiliary-motor 3 are fixedly arranged respectively on the frame 1, rotating shaft is the concentric shafts that is formed by main shaft 4 and countershaft 5 mutual sheathing respectively, main shaft 4 at interior, countershaft 5 outside, and separate rotation separately.Main motor 2 is by first belt and belt pulley 6 drive shaft 4, and auxiliary-motor 3 drives countershaft 5 by second belt and belt pulley 7, and like this, main shaft 4 can be with the independently rotation separately of different rotating speeds with countershaft 5.Main shaft 4 all passes frame 1 with countershaft 5 and is in frame 1 below, and below frame 1, countershaft 5 is connected by axle sleeve 11 and rotating disk 8, and therefore, rotating disk 8 rotates with countershaft 5.The central authorities of rotating disk 8 have through hole, so that main shaft 4 passes, go back symmetry on the rotating disk 8 and have six installing holes, are used for installing six bistriques 9.After rotating disk 8 was passed in main shaft 4 bottoms, its bottom was in transmission connection with one of them bistrique 9 by the 3rd belt and belt pulley 13, and like this, this bistrique 9 rotates with main shaft 4.Along with the rotation of the high speed of bistrique 9, with anti-dirtying liquid equably cloth be overlying on ceramic brick surface, to improve the antifouling property of Ceramic Tiles.
For the bistrique 9 that is installed on the rotating disk 8 can both be rotated with identical synchronization simultaneously, rotating disk 8 tops are equipped with bistrique seat 12, each bistrique 9 all is installed on rotating disk 8 belows by bistrique seat 12, be in and be equipped with two belt pulleys 15 on each bistrique seats of rotating disk 8 tops, there are two bistrique driving belts 14 that adjacent bistrique 9 is connected driving in twos between two belt pulleys 15, like this, although the bottom of main shaft 4 only drives a bistrique 9 by the 3rd belt and belt pulley 13, but this bistrique 9 becomes bistrique 9 initiatively, the bistrique driving belt 14 of adjacent connection can both be in transmission connection all the other five bistriques 9 in twos mutually, realizes linking with rotating speed simultaneously.Antifouling according to ceramic brick surface, as to polish needs, the rotating speed of countershaft 5 and rotating disk 8 is about 100r/min, and the rotating speed of main shaft 4 and bistrique 9 is about 1400r/min.Just because of the design of concentric shafts, make two kinds of rotating speeds can not interfere with each other influence with same axial transmission.And the high rotating speed of bistrique 9 by the slow-speed of revolution of rotating disk 8 just can make equipment that the effect that the ceramic tile face carries out antifouling processing is reached best.
Change, keep in repair each bistrique 9 for convenience, a pair of lift cylinder 10 also is installed on the frame 1, the piston rod of lift cylinder 10 is connected with the pallet of fixed joint motor 4, the piston rod upper and lower displacement of lift cylinder 10, can drive countershaft 5 and move up and down together with rotating disk 8, thereby change the distance of each bistrique 9 and working face.
Certainly, only enumerated some preferred implementation here, the protection category that other is equal to, structure roughly the same all should belong to this patent repeats no more here.
Claims (5)
1. the antifouling polished device used of ceramic device, include frame, be loaded on the motor on the frame, by motor-driven rotating shaft, be loaded on the rotating disk that frame lower is driven by rotating shaft, be loaded on a plurality of bistriques of rotating disk below, it is characterized in that: described motor is divided into main motor and auxiliary-motor, described rotating shaft is divided into main shaft and countershaft, countershaft is set in main shaft and forms the concentric shafts structure that diaxon independently rotates separately outward, and main shaft top by first belt and belt pulley by main motor-driven, countershaft is driven by auxiliary-motor by second belt and belt pulley, the countershaft bottom is by the interlock that is connected of axle sleeve and rotating disk, rotating disk is then passed in the main shaft bottom, and its bottom drives the bistrique of rotating disk below by the 3rd belt and belt pulley.
2. antifouling polished device according to claim 1, it is characterized in that, each bistrique all is installed on the rotating disk below by the bistrique seat, be equipped with two belt pulleys on the bistrique seat of each bistrique, connect two bistrique belts on two belt pulleys respectively, like this, the bistrique belt is in transmission connection adjacent bistrique in twos mutually, with all bistrique constant speed synchronous interactions of rotating disk below.
3. antifouling polished device according to claim 1 and 2 is characterized in that the 3rd belt of main shaft bottom and the bistrique that belt pulley only drives the rotating disk below, and this bistrique is the active bistrique, drives all the other bistriques rotations by this active bistrique by the bistrique belt.
4. according to claim 1 or 2 or 3 described antifouling polished devices, it is characterized in that frame is provided with for the lift cylinder of adjusting the bistrique upper and lower displacement.
5. according to claim 1 or 2 or 3 described antifouling polished devices, it is characterized in that the bistrique quantity that is loaded on the rotating disk below is 4-10.
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CN2013101472518A CN103252701A (en) | 2013-04-25 | 2013-04-25 | Antifouling polishing device for ceramic equipment |
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CN2013101472518A CN103252701A (en) | 2013-04-25 | 2013-04-25 | Antifouling polishing device for ceramic equipment |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103659570A (en) * | 2013-12-09 | 2014-03-26 | 成都科盛石油科技有限公司 | Grinding mechanism for improving grinding efficiency |
CN103737484A (en) * | 2013-10-29 | 2014-04-23 | 长沙长泰机器人有限公司 | Floating type rotating grinding main shaft mechanism and grinding method |
CN103878890A (en) * | 2014-02-28 | 2014-06-25 | 中铝广西有色金源稀土股份有限公司 | Multicutter device of tile cutting machine |
CN106217624A (en) * | 2016-08-30 | 2016-12-14 | 佛山市新鹏机器人技术有限公司 | A kind of rotation processing platform |
CN106392853A (en) * | 2016-10-27 | 2017-02-15 | 苏州仓旻电子科技有限公司 | Ceramic polishing equipment with dust removing structure |
CN107138347A (en) * | 2017-05-25 | 2017-09-08 | 南京万孚电声有限公司 | A kind of magnetic sheet laminator |
CN107433675A (en) * | 2017-08-31 | 2017-12-05 | 中山诺顿科研技术服务有限公司 | A kind of ceramics waxing production equipment |
CN107537633A (en) * | 2016-06-27 | 2018-01-05 | 无锡市科洋自动化研究所 | Rotating disc type grinding head assembly is used in grain grinding |
CN108481104A (en) * | 2018-05-02 | 2018-09-04 | 芜湖杰诺科技有限公司 | A kind of grinding device of the multiple valve bodies of processing |
CN109277914A (en) * | 2017-07-19 | 2019-01-29 | 浦江县丹钊水晶有限公司 | A kind of Full-automatic crystal lapping and buffing machine |
CN115781483A (en) * | 2022-12-16 | 2023-03-14 | 中建五局(烟台)建设工程有限公司 | Surface polishing equipment is used in new building material production |
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CN101524825A (en) * | 2009-03-13 | 2009-09-09 | 黄建平 | Manufacturing process, implementation of ceramic tiles and special equipment for the process |
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CN203228099U (en) * | 2013-04-25 | 2013-10-09 | 李汉超 | Anti-fouling polishing device for ceramic device |
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CN2789249Y (en) * | 2005-05-20 | 2006-06-21 | 中山市富山玻璃机械有限公司 | Multi-row disc brushing cleaning and polishing machine for flat glass |
CN201009161Y (en) * | 2007-03-23 | 2008-01-23 | 陆永添 | Planetary pneumatic glaze polishing wheelhead |
CN201086225Y (en) * | 2007-09-04 | 2008-07-16 | 广东科达机电股份有限公司 | Planetary nano-material polishing grinding head |
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Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103737484A (en) * | 2013-10-29 | 2014-04-23 | 长沙长泰机器人有限公司 | Floating type rotating grinding main shaft mechanism and grinding method |
CN103737484B (en) * | 2013-10-29 | 2016-05-11 | 长沙长泰机器人有限公司 | A kind of floating type rotary-grinding mainshaft mechanism and polishing process |
CN103659570A (en) * | 2013-12-09 | 2014-03-26 | 成都科盛石油科技有限公司 | Grinding mechanism for improving grinding efficiency |
CN103659570B (en) * | 2013-12-09 | 2016-01-20 | 成都科盛石油科技有限公司 | A kind of grinding mechanism based on improving grinding efficiency |
CN103878890A (en) * | 2014-02-28 | 2014-06-25 | 中铝广西有色金源稀土股份有限公司 | Multicutter device of tile cutting machine |
CN107537633A (en) * | 2016-06-27 | 2018-01-05 | 无锡市科洋自动化研究所 | Rotating disc type grinding head assembly is used in grain grinding |
CN106217624A (en) * | 2016-08-30 | 2016-12-14 | 佛山市新鹏机器人技术有限公司 | A kind of rotation processing platform |
CN106217624B (en) * | 2016-08-30 | 2018-05-08 | 佛山市新鹏机器人技术有限公司 | One kind rotation processing platform |
CN106392853A (en) * | 2016-10-27 | 2017-02-15 | 苏州仓旻电子科技有限公司 | Ceramic polishing equipment with dust removing structure |
CN107138347A (en) * | 2017-05-25 | 2017-09-08 | 南京万孚电声有限公司 | A kind of magnetic sheet laminator |
CN109277914A (en) * | 2017-07-19 | 2019-01-29 | 浦江县丹钊水晶有限公司 | A kind of Full-automatic crystal lapping and buffing machine |
CN107433675A (en) * | 2017-08-31 | 2017-12-05 | 中山诺顿科研技术服务有限公司 | A kind of ceramics waxing production equipment |
CN108481104A (en) * | 2018-05-02 | 2018-09-04 | 芜湖杰诺科技有限公司 | A kind of grinding device of the multiple valve bodies of processing |
CN115781483A (en) * | 2022-12-16 | 2023-03-14 | 中建五局(烟台)建设工程有限公司 | Surface polishing equipment is used in new building material production |
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Application publication date: 20130821 |