CN103252683A - Five-freedom-degree parallel-serial numerically-controlled machine tool - Google Patents
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Abstract
本发明公开了一种五自由度混联数控机床,包括立柱、床身、工作台和加工单元;所述加工单元包括支撑架、动平台、第一支链、第二支链、第三支链和定位头,支撑架、第一支链、第二支链、第三支链和动平台形成三自由度并联机构,再在动平台上串联一个具有两自由度的定位头,机床在加工时有五个驱动装置驱动加工单元调整末端姿态,从而实现五轴联动加工。本发明结构简单、工作空间与机构体积之比大,具有高刚度、高精度和五自由度,可以实现五轴联动,适合做复杂空间曲面的数控加工;并且成本低。
The invention discloses a five-degree-of-freedom hybrid numerical control machine tool, which includes a column, a bed, a workbench and a processing unit; the processing unit includes a support frame, a moving platform, a first branch chain, a second branch chain, and a third branch chain. The chain and the positioning head, the support frame, the first branch chain, the second branch chain, the third branch chain and the moving platform form a three-degree-of-freedom parallel mechanism, and then a positioning head with two degrees of freedom is connected in series on the moving platform. At the same time, there are five driving devices to drive the processing unit to adjust the attitude of the end, so as to realize five-axis linkage processing. The invention has the advantages of simple structure, large ratio of working space to mechanism volume, high rigidity, high precision and five degrees of freedom, can realize five-axis linkage, is suitable for numerical control processing of complex spatial curved surfaces, and has low cost.
Description
技术领域technical field
本发明涉及一种数控机床,特别是涉及一种五自由度混联数控机床。The invention relates to a numerical control machine tool, in particular to a five-degree-of-freedom hybrid numerical control machine tool.
背景技术Background technique
近十几年来,并联/混联数控机床是国内外数控机床研究领域非常关注的热点课题。并联/混联机床与传统结构形式的数控机床相比具有许多优点。传统机床为串联、开链式结构,为了实现五轴加工,需要在传统数控机床上再增加两个轴控制刀具姿态或者控制工作台位姿,并且这些轴都是按串联形式布置的,因此在五轴联动时运动惯性大,刚度较弱,动态性能较差,末端切削精度较低。而并联机床由动平台、静平台和几条简单的串联支链组成,混联机床为并联机构和串联定位头组成,结构简单、工作空间与机构体积之比大,刚度高,精度高,灵活性好,适合做复杂空间曲面的数控加工。In the past ten years, parallel/hybrid CNC machine tools have been a hot topic in the field of CNC machine tool research at home and abroad. Parallel/hybrid machine tools have many advantages compared with traditional CNC machine tools. The traditional machine tool has a series and open-chain structure. In order to realize five-axis machining, two more axes need to be added to the traditional CNC machine tool to control the attitude of the tool or the attitude of the workbench, and these axes are arranged in series. Therefore, in When the five-axis is linked, the motion inertia is large, the rigidity is weak, the dynamic performance is poor, and the cutting precision of the end is low. The parallel machine tool is composed of a dynamic platform, a static platform and several simple series branch chains. The hybrid machine tool is composed of a parallel mechanism and a series positioning head. It has a simple structure, a large ratio of working space to mechanism volume, high rigidity, high precision and flexibility. Good performance, suitable for CNC machining of complex space surfaces.
由现有专利文献CN1958229A、CN2476392A、CN1788899A和CN201744858U可知,现有的一类并联机床,由静平台、动平台和几条伸缩支链组成,这几个专利存在的一个关键问题是:它们过多地使用了球铰,导致整机刚度低、精度低。现有专利文献CN101774128A所述的并联机床,使用的杆件和铰链较多,结构复杂,刚度不高,工作空间较小。现有专利文献CN201324943Y和CN201833184U所述的并联机床,大量采用虎克铰、三自由度转动铰或球铰,导致结构复杂、整机刚度差。According to the existing patent documents CN1958229A, CN2476392A, CN1788899A and CN201744858U, the existing parallel machine tool consists of a static platform, a dynamic platform and several telescopic branch chains. A key problem in these patents is that there are too many of them The spherical joint is used improperly, resulting in low rigidity and low precision of the whole machine. The parallel machine tool described in the existing patent document CN101774128A uses many rods and hinges, has a complex structure, low rigidity, and a small working space. The parallel machine tools described in existing patent documents CN201324943Y and CN201833184U use a large number of Hooke hinges, three-degree-of-freedom rotary hinges or spherical hinges, resulting in complex structures and poor rigidity of the whole machine.
由现有专利文献GB2173472(或EP0200369、US4790718)、SE8502327(或US4732525)、CN1524662、CN1709657A、CN1439492A可知,现有一类带定位头的空间混联机器人用于数控加工,包括几个可沿轴向伸长或缩短的调节装置;所述调节装置的一端通过虎克铰连接在固定架上,所述调节装置的另一端通过三转动自由度铰链与动平台相连,导致机构的整体刚度较低,负载能力较差;有的专利中还附加了被动支链与动平台刚性连接,并通过虎克铰与固定架相连接,以限制定位头的某几个自由度。在这类机器人结构中,被动支链不仅使机构变得复杂,而且运动构件数量多,使其在运动过程中容易发生干涉,减小了工作空间。According to the existing patent documents GB2173472 (or EP0200369, US4790718), SE8502327 (or US4732525), CN1524662, CN1709657A, CN1439492A, it is known that there is a type of spatial hybrid robot with a positioning head for CNC machining, including several axially extending Long or shortened adjustment device; one end of the adjustment device is connected to the fixed frame through a Hooke hinge, and the other end of the adjustment device is connected to the moving platform through a three-degree-of-freedom hinge, resulting in a lower overall rigidity of the mechanism and lower load The ability is poor; in some patents, the passive branch chain is rigidly connected to the moving platform, and connected to the fixed frame through the Hooke hinge to limit certain degrees of freedom of the positioning head. In this type of robot structure, the passive branch chain not only makes the mechanism complicated, but also has a large number of moving components, which makes it easy to interfere during the movement and reduces the working space.
发明内容Contents of the invention
本发明为解决公知技术中存在的技术问题而提供一种五自由度混联数控机床,该机床具有较高整机刚度、精度和负载能力,并且结构简单,成本低,工作空间大,能够有效提高机械加工效率。The present invention provides a five-degree-of-freedom hybrid numerical control machine tool for solving the technical problems in the known technology. Improve machining efficiency.
本发明为解决公知技术中存在的技术问题所采取的技术方案是:一种五自由度混联数控机床,包括立柱、床身、工作台和加工单元;所述立柱垂直固定在所述床身上,所述工作台固定连接在所述床身上;所述加工单元包括支撑架、动平台、第一支链、第二支链、第三支链和定位头,所述支撑架垂直转动连接在所述床身上,位于所述立柱的右侧;所述第一支链包括一支链水平连接销轴、一支链托板、一支链支座和一支链直线驱动装置,所述一支链直线驱动装置的输出端与所述一支链托板连接;所述一支链支座与所述支撑架通过与它们均垂直的两个所述一支链水平连接销轴转动连接,所述一支链支座的转动轴线与所述一支链直线驱动装置的驱动方向和所述支撑架的转动轴线均垂直,所述一支链托板的一个端部与所述动平台的下侧固接;所述第二支链包括二支链水平连接销轴、二支链托板、二支链支座和二支链直线驱动装置,所述二支链直线驱动装置的输出端与所述二支链托板连接;所述二支链支座与所述支撑架通过与它们均垂直的两个所述二支链水平连接销轴转动连接,所述二支链支座的转动轴线与所述二支链直线驱动装置的驱动方向和所述支撑架的转动轴线均垂直,所述二支链托板的一个端部与所述动平台的上侧铰接;所述第三支链包括第一叉形结构、三支链连接销轴、三支链托板、三支链支座和三支链直线驱动装置,所述三支链直线驱动装置的输出端与所述三支链托板连接;所述第一叉形结构设有叉部和柄部,所述第一叉形结构的叉部在其内部通过两个所述三支链连接销轴与所述三支链支座铰接,所述第一叉形结构的柄部与所述立柱的左侧通过转动副连接,所述三支链托板的一个端部与所述动平台通过第二叉形结构连接,所述第二叉形结构设有叉部和柄部,所述第二叉形结构的叉部通过左端铰链与所述三支链托板连接,所述第二叉形结构的柄部通过转动副与所述动平台的左侧连接,所述三支链连接销轴的转动轴线与所述左端铰链的转动轴线均与所述三支链直线驱动装置的驱动方向垂直;所述定位头包括外支撑框架、内支撑框架和电主轴,所述外支撑框架采用叉形结构,所述外支撑框架在叉形结构的外部设有与所述动平台垂直转动连接的定位头外部铰链,所述定位头外部铰链由第一伺服电机驱动,所述第一伺服电机安装在所述动平台上;所述外支撑框架在叉形结构的内部通过定位头内部铰链与所述内支撑框架连接,所述内支撑框架与第二伺服电机通过传动机构连接,所述第二伺服电机安装在所述外支撑框架上;所述定位头内部铰链的转动轴线和所述定位头外部铰链的转动轴线垂直;所述电主轴垂直安装在所述内支撑框架上。The technical solution adopted by the present invention to solve the technical problems in the known technology is: a five-degree-of-freedom hybrid numerical control machine tool, including a column, a bed, a workbench and a processing unit; the column is vertically fixed on the bed , the workbench is fixedly connected to the bed; the processing unit includes a support frame, a moving platform, a first branch chain, a second branch chain, a third branch chain and a positioning head, and the support frame is vertically rotatably connected to On the bed, it is located on the right side of the column; the first branch chain includes a chain horizontal connection pin, a chain support plate, a chain support and a chain linear drive device. The output end of the branch chain linear drive device is connected to the support plate of the branch chain; the support of the branch chain is connected to the support frame through two horizontal connecting pin shafts of the branch chain perpendicular to them, The rotation axis of the branch chain support is perpendicular to the driving direction of the branch chain linear drive device and the rotation axis of the support frame, and one end of the branch chain supporting plate is connected to the moving platform. The lower side is fixed; the second branch chain includes two branch chain horizontal connection pins, two branch chain support plates, two branch chain supports and two branch chain linear drive devices, and the output ends of the two branch chain linear drive devices It is connected with the two branch chain pallets; the two branch chain supports and the support frame are rotatably connected by two horizontal connection pins of the two branch chains perpendicular to them, and the two branch chain supports The rotation axis is perpendicular to the driving direction of the two branch chain linear drive devices and the rotation axis of the support frame, and one end of the two branch chain supporting plates is hinged to the upper side of the moving platform; the third The branch chain includes a first fork structure, three branch chain connecting pin shafts, three branch chain support plates, three branch chain supports and three branch chain linear drive devices, and the output ends of the three branch chain linear drive devices are connected to the three branch chain linear drive devices. The branch chain supporting plate is connected; the first fork-shaped structure is provided with a fork and a handle, and the fork of the first fork-shaped structure is connected to the three branch chains through two connecting pin shafts of the three branch chains. The chain support is hinged, the handle of the first fork-shaped structure is connected with the left side of the column through a rotating pair, and one end of the three-branched chain supporting plate is connected with the moving platform through a second fork-shaped structure , the second fork-shaped structure is provided with a fork and a handle, the fork of the second fork-shaped structure is connected to the three branch chain pallets through the left end hinge, and the handle of the second fork-shaped structure is connected by The rotating pair is connected to the left side of the moving platform, and the rotation axes of the connecting pin shafts of the three branches and the rotation axes of the left hinge are perpendicular to the driving direction of the linear drive device of the three branches; the positioning head It includes an outer support frame, an inner support frame and an electric spindle. The outer support frame adopts a fork-shaped structure, and the outer support frame is provided with an external hinge of the positioning head connected with the vertical rotation of the moving platform on the outside of the fork-shaped structure. The external hinge of the positioning head is driven by a first servo motor, and the first servo motor is installed on the moving platform; the external support frame is connected to the internal support frame through the internal hinge of the positioning head inside the fork structure, The inner support frame is connected with the second servo motor through a transmission mechanism, and the second servo motor is installed on the outer support frame; the inner hinge of the positioning head The rotation axis of the positioning head is perpendicular to the rotation axis of the external hinge of the positioning head; the electric spindle is vertically installed on the inner support frame.
所述一支链直线驱动装置包括与所述一支链支座通过法兰盘固接的空心轴电机、丝杠、螺母、螺母支撑座和直线导轨;所述丝杠的两端均固定在所述一支链托板上;所述螺母与所述空心轴电机的输出端连接,所述螺母通过螺纹连接在所述丝杠上,所述螺母通过转动副连接在所述螺母支撑座上,所述螺母支撑座的底部固接有滑块,所述滑块安装在与其适配的所述直线导轨上,所述直线导轨固定在所述一支链托板上;所述丝杠穿过所述空心轴电机、所述一支链支座和所述螺母支撑座。The linear driving device of the branch chain includes a hollow shaft motor fixed to the support of the branch chain through a flange, a lead screw, a nut, a nut support seat and a linear guide rail; both ends of the lead screw are fixed on Said one-chain supporting plate; said nut is connected with the output end of said hollow shaft motor, said nut is connected to said lead screw by thread, and said nut is connected to said nut support base by a rotating pair , the bottom of the nut support seat is fixedly connected with a slider, and the slider is installed on the linear guide rail adapted to it, and the linear guide rail is fixed on the supporting plate of the chain; the lead screw wears Pass the hollow shaft motor, the branch chain support and the nut support seat.
所述一支链托板的背面设有筋板,使所述一支链托板的横截面呈T形。Ribs are provided on the back of the supporting plate of one chain, so that the cross section of the supporting plate of one chain is T-shaped.
所述二支链直线驱动装置的结构和所述三支链直线驱动装置的结构均与所述一支链直线驱动装置的结构相同。The structures of the two-chain linear drive device and the three-branch linear drive device are the same as the structure of the one-chain linear drive device.
所述一支链直线驱动装置、所述二支链直线驱动装置和所述三支链直线驱动装置为直线电机、液压缸和气缸中的任意一种。The one-chain linear drive device, the two-branch linear drive device and the three-branch linear drive device are any one of linear motors, hydraulic cylinders and air cylinders.
本发明具有的优点和积极效果是:The advantages and positive effects that the present invention has are:
一)和串联机床相比,结构简单、工作空间与机构体积之比大,刚度高,精度高,灵活性好,适合做复杂空间曲面的数控加工;1) Compared with the tandem machine tool, the structure is simple, the ratio of the working space to the mechanism volume is large, the rigidity is high, the precision is high, the flexibility is good, and it is suitable for CNC machining of complex space surfaces;
二)由于只有三条主动支链,减少了被动支链,因而减少了运动构件数量,降低了机构的复杂程度,降低了成本;2) Since there are only three active branch chains, passive branch chains are reduced, thereby reducing the number of moving components, reducing the complexity of the mechanism, and reducing the cost;
三)由于第一支链与动平台刚性连接,可以实现直接测量,因而使整机具有高精度的特点;3) Due to the rigid connection between the first branch chain and the moving platform, direct measurement can be realized, so that the whole machine has the characteristics of high precision;
四)具有高刚度、高精度和五自由度,可以实现五轴联动数控加工。4) With high rigidity, high precision and five degrees of freedom, it can realize five-axis linkage CNC machining.
附图说明Description of drawings
图1(a)和图1(b)为本发明的结构示意图;Figure 1(a) and Figure 1(b) are schematic structural views of the present invention;
图2为本发明第一支链的结构示意图。Fig. 2 is a schematic diagram of the structure of the first branch chain of the present invention.
具体实施方式Detailed ways
为能进一步了解本发明的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下:In order to further understand the invention content, characteristics and effects of the present invention, the following examples are given, and detailed descriptions are as follows in conjunction with the accompanying drawings:
请参阅图1(a)和图1(b),下文中的方向均以图1(a)中的方向为准。一种五自由度混联数控机床,包括立柱1、床身8、工作台10和加工单元;所述立柱1垂直固定在所述床身8上,所述工作台10固定连接在所述床身8上;所述加工单元包括支撑架2、动平台5、第一支链3、第二支链4、第三支链7和定位头9,所述支撑架2垂直转动连接在所述床身8上,位于所述立柱1的右侧。在本实施例中,所述支撑架2通过推力球轴承与床身8相连,支撑架2具有一个旋转自由度,旋转轴线与床身8垂直。Please refer to Figure 1(a) and Figure 1(b), and the directions below are all based on the directions in Figure 1(a). A five-degree-of-freedom hybrid CNC machine tool, comprising a column 1, a
请参阅图2,所述第一支链3包括一支链水平连接销轴36、一支链托板32、一支链支座35和一支链直线驱动装置,所述一支链直线驱动装置的输出端与所述一支链托板32连接;所述一支链支座35与所述支撑架2通过与它们均垂直的两个所述一支链水平连接销轴36转动连接,一支链水平连接销轴36的一端与所述一支链支座35固接,另一端通过轴承与所述支撑架2转动连接。所述一支链支座35的转动轴线与所述一支链直线驱动装置的驱动方向和所述支撑架2的转动轴线均垂直,所述一支链托板32的一个端部与所述动平台5的下侧固接。在本实施例中,所述一支链直线驱动装置包括与所述一支链支座35固接的空心轴电机34、丝杠31、螺母37、螺母支撑座38和直线导轨33,所述丝杠31的两端均固定在所述一支链托板32上,所述螺母37与所述空心轴电机34的输出端连接,所述螺母37通过螺纹连接在所述丝杠31上,所述螺母37通过转动副连接在所述螺母支撑座38上,所述螺母支撑座38的底部固接有滑块,所述滑块安装在与其适配的直线导轨38上,所述直线导轨38固定在所述一支链托板32上;所述丝杠31穿过所述空心轴电机34、所述一支链支座35和所述螺母支撑座38。空心轴电机34带动螺母37旋转,螺母37驱动丝杠31移动,丝杠31带动一支链托板32移动,这样就实现了第一支链的伸缩驱动。特别说明,在一支链托板32的背面安装了一条筋板,形成了横截面为T形的托板,这是因为第一支链3与动平台5刚性连接,承受着大部分力与力矩,布置T形托板有利于提高整机刚度。第二、三支链4、7主要用来调整动平台姿态,承受的力与力矩较小,因此可以使用不带筋板的托板。Please refer to Fig. 2, the
一支链直线驱动装置的结构形式并不限于上述结构,还可以是直线电机、液压缸和气缸中的任意一种。The structural form of the branch-chain linear drive device is not limited to the above-mentioned structures, and may be any one of linear motors, hydraulic cylinders and air cylinders.
所述第二支链4与所述第一支链3的相同之处在于:所述第二支链包括二支链水平连接销轴、二支链托板、二支链支座和二支链直线驱动装置,所述二支链直线驱动装置的输出端与所述二支链托板连接;所述二支链支座与所述支撑架通过与它们均垂直的两个所述二支链水平连接销轴转动连接,所述二支链支座的转动轴线与所述二支链直线驱动装置的驱动方向和所述支撑架的转动轴线均垂直。The
所述第二支链与所述第一支链的不同之处在于:所述二支链托板的一个端部与所述动平台的上侧铰接,铰链为销轴与轴承所构成的转动副。The difference between the second branch chain and the first branch chain is that one end of the supporting plate of the two branch chains is hinged to the upper side of the moving platform, and the hinge is a rotation formed by a pin shaft and a bearing. vice.
所述第三支链7包括第一叉形结构6、三支链连接销轴、三支链托板、三支链支座和三支链直线驱动装置,所述三支链直线驱动装置的输出端与所述三支链托板连接;所述第一叉形结构设有叉部和柄部,所述第一叉形结构6的叉部在其内部通过两个所述连接销轴与所述三支链支座铰接,所述第一叉形结构6的柄部与所述立柱1的左侧通过转动副连接,所述三支链托板的一个端部与所述动平台5通过第二叉形结构连接,所述第二叉形结构设有叉部和柄部,所述第二叉形结构的叉部通过左端铰链与所述三支链托板连接,所述第二叉形结构的柄部通过转动副与所述动平台5的左侧连接,所述三支链连接销轴的转动轴线与所述左端铰链的转动轴线均与所述三支链直线驱动装置的驱动方向垂直。The
较好的方案是:所述二支链直线驱动装置的结构和所述三支链直线驱动装置的结构均与所述一支链直线驱动装置的结构相同。A better solution is: the structures of the two-chain linear drive device and the three-branch linear drive device are the same as the structure of the one-chain linear drive device.
所述定位头9包括外支撑框架92、内支撑框架95和电主轴94,所述外支撑框架92采用叉形结构,所述外支撑框架92在其叉形结构的外部设有与所述动平台5垂直转动连接的定位头外部铰链,所述定位头外部铰链由第一伺服电机91驱动,所述第一伺服电机91安装在所述动平台5上;所述外支撑框架92在其叉形结构的内部通过定位头内部铰链与所述内支撑框架95连接,所述内支撑框架95与第二伺服电机93通过传动机构连接,所述第二伺服电机93安装在所述外支撑框架92上;所述定位头内部铰链的转动轴线和所述定位头外部铰链的转动轴线垂直;所述电主轴94垂直安装在所述内支撑框架95上。The positioning head 9 includes an
上述定位头9具有两个转动自由度,采用模块化设计,外支撑框架92与动平台5通过轴承相连接,由第一伺服电机91驱动;内支撑框架95安装在外支撑框架92上,通过第二伺服电机93和齿轮传动来控制内支撑框架95旋转,内支撑框架95用于安装电主轴94;内外支撑框架的旋转轴线垂直。The above-mentioned positioning head 9 has two degrees of freedom of rotation and adopts a modular design. The
在加工单元中,支撑架2、第一支链3、第二支链4、第三支链7和动平台5形成了三自由度并联机构,再在动平台5上串联一个两自由度定位头9,机床在加工时有五个驱动装置驱动加工单元调整末端姿态,从而实现五轴联动加工。In the processing unit, the
以上对本发明及其实施方式的描述是示意性的,没有限制性,附图中所示的也只是本发明的实施方式之一,实际结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,采用其他形式的支链、驱动装置、铰链连接以及定位头,不经过创造性设计,提出与上述技术方案相似的结构方式及实施方式,均应属于本发明的保护范围。The above descriptions of the present invention and its implementations are schematic and not restrictive. What is shown in the drawings is only one of the implementations of the present invention, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, without departing from the inventive concept of the present invention, adopt other forms of branch chains, driving devices, hinge connections and positioning heads, without creative design, propose a technical solution similar to the above Similar structural modes and implementation modes shall all belong to the protection scope of the present invention.
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