CN103245730B - High-tension porcelain insulator flaw detection creeping wave probe clamper - Google Patents
High-tension porcelain insulator flaw detection creeping wave probe clamper Download PDFInfo
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- CN103245730B CN103245730B CN201310118463.3A CN201310118463A CN103245730B CN 103245730 B CN103245730 B CN 103245730B CN 201310118463 A CN201310118463 A CN 201310118463A CN 103245730 B CN103245730 B CN 103245730B
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- fixed part
- handle
- movable part
- probe
- porcelain vase
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- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 76
- 239000000523 sample Substances 0.000 title claims abstract description 57
- 238000001514 detection method Methods 0.000 title claims abstract description 25
- 239000012212 insulator Substances 0.000 title claims abstract description 11
- 230000006835 compression Effects 0.000 claims abstract description 12
- 238000007906 compression Methods 0.000 claims abstract description 12
- 230000003068 static effect Effects 0.000 claims abstract description 3
- 239000000725 suspension Substances 0.000 claims description 5
- 230000007547 defect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 239000010721 machine oil Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 229920000715 Mucilage Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Abstract
The invention discloses a kind of high-tension porcelain insulator flaw detection creeping wave probe clamper, include one with movable part and fixed part can the rotation porcelain vase folder of folding, movable part and fixed part surround a ring texture when closing, a compression for static probe is cranked arm, upwards be arranged at intervals with rubber wheel walking along the annular of fixed part and movable part, the direction of the ring plain that the rotation direction of rubber wheel surrounds along fixed part and movable part is rotated.High-tension porcelain insulator flaw detection creeping wave probe clamper of the present invention, creeping wave probe is fixed on stable rotation porcelain vase folder, the whole slide rotating porcelain vase folder is utilized to realize the movement of popping one's head in, its scope detected is larger, probe is mobile more smooth-going, speed evenly, avoid over to pinch when probe detects with hand and easily occur detecting the problem at dead angle.Secondly compress owing to have employed the pressure providing and be applied on probe of cranking arm, make to fit between probe and porcelain vase tightr, stressed evenly, farthest decrease because different testing staff presses the metrical error that dynamics difference brings.
Description
Technical field
The present invention relates to a kind of probe clamper, particularly one and be applicable to 110kV to 220kV high-voltage strut porcelain vase UT (Ultrasonic Testing) creeping wave probe dedicated workholder.
Background technology
High-voltage strut porcelain vase is as the vitals forming isolation switch, and its operation conditions is directly connected to the security of operation of electrical network.Due to high-voltage strut porcelain vase manufacturing process and the stressed impact of long period of operation, once there is a lot of electric network fault caused because support insulator occurs in operation to rupture in recent years.In order to the high-voltage strut porcelain vase of Timeliness coverage existing defects, prevent its fracture that meets accident in operation, electric system has been carried out and has been carried out UT (Ultrasonic Testing) detection to operating high-voltage strut porcelain vase, and emphasis adopts the surface crack of climbing ripple detection method detection high-voltage strut porcelain vase mucilage binding position and hiding.
When carrying out high-voltage strut porcelain vase carrying out flaw detection, testing staff adopts a hand-held defectoscope usually, and another hand pinches creeping wave probe and detects in the method for the surface movement of high-voltage strut porcelain vase.Owing to detecting the restriction of position and site work condition, often occur because creeping wave probe is not in place from porcelain vase surface contact, testing staff presses the phenomenon that dynamics is different, translational speed of popping one's head in is uneven and detection that is that cause is lack of standardization, inaccurate, not in place in operation, had a strong impact on accuracy and the detection efficiency of high-voltage strut porcelain vase detection.
In order to solve Problems existing in porcelain vase carrying out flaw detection, instrument manufacturer facility man in succession take improve creeping wave probe profile, arrange that probe is outer grabs the methods such as handle, but owing to still adopting mode that is manually hand-held and pressing probe to detect, onsite application effect is unsatisfactory.Porcelain vase carrying out flaw detection phenomenon lack of standardization, inaccurate, not in place still exists.
Summary of the invention
The object of the invention is to solve the deficiencies in the prior art part, and a kind of high-tension porcelain insulator simple to operate, easy to use flaw detection creeping wave probe clamper is provided.
A kind of high-tension porcelain insulator flaw detection creeping wave probe clamper, its structural feature is: include one with movable part and fixed part can the rotation porcelain vase folder of folding, movable part and fixed part surround a ring texture when closing, a compression for static probe is cranked arm, mode for realizing plane relative motion between described movable part and fixed part is hinged, fixed part is provided with handle, the mode of gimbal suspension formula is adopted to be connected between handle with fixed part, movable part is arranged the top board for opening and closing movable part, described top board is connected with the handle be arranged on handle by seizing wire, the spring for top board return is provided with between described top board and fixed part, handle the axis of opposite handle can move up and down thus drive seizing wire to move, and then drive movable part to do open and close movement, described compression is cranked arm and to be formed by two plates are hinged, compress two plates of cranking arm so that move toward one another can be done and heterodromous mode is hinged, compress the one end of cranking arm to crank arm with whole compression can relatively circumferentia do and be hinged on fixed part with heterodromous mode in opposite directions, crank arm and be provided with between fixed part can will compress the back-moving spring strained on fixed part of cranking arm in compression, the other end compressing curved wall is provided with creeping wave probe holder, upwards be arranged at intervals with rubber wheel walking along the annular of fixed part and movable part, the direction of the ring plain that the rotation direction of rubber wheel surrounds along fixed part and movable part is rotated.
The high-tension porcelain insulator flaw detection creeping wave probe clamper of this structure, in use, first being detected face place at high-voltage strut porcelain vase brushes one deck machine oil, creeping wave probe is pressed detection side in loading creeping wave probe holder, tighten both sides set bolt, connect good probe signal line between creeping wave probe and ultra-sonic defect detector.Hold the handle of clamper, clutch open handle make rotation porcelain vase press from both sides movable part open, rotation porcelain vase bracket is entered the below of tested high-voltage strut porcelain vase first porcelain patticoat, open handle and rotation porcelain vase clamp roll is taken turns and high-voltage strut porcelain vase close contact, clamp porcelain vase.Suitable adjustment compresses the height of cranking arm and makes creeping wave probe just be attached to high-voltage strut porcelain vase to be detected on face.Now, hold holder handle and mix up the turnover angle of handle according to standing place and left and right promotes to rotate porcelain vase folder, the creeping wave probe on clamper is slided around high-voltage strut porcelain vase, the flaw detection of high-voltage strut porcelain vase can be carried out and climb ripple and have detected.
Work complete, clutch handle and rotation porcelain vase folder movable part is opened, clamper can take off from high-voltage strut porcelain vase by light handle.
Described handle is connected with the gimbal suspension formula between fixed part, the connecting plate of one section is connected with between fixed part and handle, be provided with the ring surface direction sports limiting hinge along fixed part and movable part between connecting plate and fixed part, be provided with between connecting plate and handle and handle can be made to turn up relative to ring surface or the folding hinge of opening movement.
The gimbal suspension formula of this structure connects, and can ensure that handle realizes left and right, swings up and down in required angle, can easily pack up again folding, convenient collection.
In sum, the present invention has the following advantages compared to existing technology:
High-tension porcelain insulator flaw detection creeping wave probe clamper of the present invention, creeping wave probe is fixed on stable rotation porcelain vase folder, the whole slide rotating porcelain vase folder is utilized to realize the movement of popping one's head in, its scope detected is larger, probe is mobile more smooth-going, speed evenly, avoid over to pinch when probe detects with hand and easily occur detecting the problem at dead angle.Secondly compress owing to have employed the pressure providing and be applied on probe of cranking arm, make to fit between probe and porcelain vase tightr, stressed evenly, farthest decrease because different testing staff presses the metrical error that dynamics difference brings.3rd have employed folding holder handle, when allowing testing staff detect on the framework of high-altitude, can detect without the need to repeatedly squatting down and being shifted, be applicable to 110kV to 220kV high-voltage strut porcelain vase UT (Ultrasonic Testing) and climb ripple detection use, namely ensure that safety when testing staff detects in high-altitude, alleviate labour intensity again, also substantially increase the efficiency of Site Detection simultaneously.
Accompanying drawing explanation
Fig. 1 is high-voltage strut porcelain vase UT (Ultrasonic Testing) creeping wave probe holder structure schematic diagram
Fig. 2 is the vertical view of Fig. 1
Fig. 3 is that high-voltage strut porcelain vase UT (Ultrasonic Testing) creeping wave probe clamper uses schematic diagram
Label declaration 1 handle 2 rotates porcelain vase and presss from both sides 3 rubber roll 4 high-voltage strut porcelain vase 5 creeping wave probe holder 6 creeping wave probes 7 and compress and to crank arm 8 probe signal line 9 ultra-sonic defect detector 10 top board 11 retracing spring 12 connecting plate 13 limit hinge 14 folding hinge 15 back-moving spring 16 seizing wire 17 handle 18 set bolts.
Embodiment
Below in conjunction with embodiment, the present invention is described in more detail.
Embodiment 1
A high-voltage strut porcelain vase UT (Ultrasonic Testing) creeping wave probe clamper as shown in Figure 1, comprises handle 1, rotates porcelain vase folder 2, rubber roll 3, creeping wave probe holder 5, creeping wave probe 6, compresses and crank arm 7, top board 10, retracing spring 11, connecting plate 12, limit hinge 13, folding hinge 14, back-moving spring 15, seizing wire 16, open handle 17, set bolt 18.
It is equipped with a compression that can move up and down adjustment with described rotation porcelain vase folder 2 cranks arm 7, compress crank arm 7 top be creeping wave probe holder 5, to press from both sides 2 opposite sides be can left-right rotation the holder handle 1 that can turn down up and down with compressing 7 just right rotation porcelain vases of cranking arm, and holder handle 1 also has and rotates for folding the speculum handle 17 that porcelain vase presss from both sides 2 movable parts.Described rotation porcelain vase folder 2 is equipped with 7 active rubber rollers 3 in horizontal diagonal angle in the middle part of it, and be movable part on the left of it, right side is fixed part, and both adopt chain connection, it is connected with a speculum top board 10.Utilize the support force of the retracing spring 11 between top board 10 and fixed part connecting plate 12 to make porcelain vase press from both sides 2 to remain closed, straining by clutching the handle 17 that opens be fixed in holder handle 1 seizing wire 16 be connected on top board 10, making top board 10 inwardly motion compresses retracing spring 11 and rotation porcelain vase is pressed from both sides 2 movable parts open.
It is integral type structure that described speculum top board 10 presss from both sides 2 movable parts with rotation porcelain vase.Described rotation porcelain vase is pressed from both sides 2 fixed part one end and is connected with holder handle 1 by connecting plate 12.The compression of other end riveted joint band creeping wave probe holder 5 cranks arm 7.Described rotation porcelain vase presss from both sides 2 fixed part connecting plates and holder handle 1 junction is spacing hinge-coupled 13.Described holder handle 1 front end and limit hinge 13 junction are a folding hinge 14.
The compression of described band creeping wave probe holder 57 its junctions of cranking arm adopt stainless steel locating hinges to connect, and utilizing one to be fixed on to rotate porcelain vase folder 2 and compress the back-moving spring 15 of cranking arm between 7 underarms provides snap-in force of cranking arm.Described creeping wave probe holder 5 integral solder compress crank arm 7 front end, respectively there is fixing for creeping wave probe 6 of a set bolt 18 its both sides.
During use, being first detected face place at high-voltage strut porcelain vase 4 brushes one deck machine oil, creeping wave probe 6 is pressed detection side in loading creeping wave probe holder 5, tightens both sides set bolt 18, connect the probe signal line 8 between good creeping wave probe 6 and ultra-sonic defect detector 9.Hold the handle 1 of clamper, clutch open handle 17 make rotation porcelain vase press from both sides movable part open, rotation porcelain vase folder 2 is pitched the below into tested high-voltage strut porcelain vase 4 first porcelain patticoat, and handle 17 is opened in relieving makes rotation porcelain vase clamp roll take turns 3 and high-voltage strut porcelain vase 4 close contact, clamps porcelain vase.Suitable regulate compress crank arm 7 height make creeping wave probe 6 just be attached to high-voltage strut porcelain vase 4 to be detected on face.Now, hold holder handle 1 and mix up the turnover angle of handle 1 according to standing place and left and right promotes to rotate porcelain vase folder 2, the creeping wave probe 6 on clamper is slided around porcelain vase, the flaw detection of high-voltage strut porcelain vase can be carried out and climb ripple and have detected.
Work complete, clutch and open handle 17 and make rotation porcelain vase press from both sides 2 movable parts to open, clamper can take off from high-voltage strut porcelain vase 4 by light handle 1.
It is same as the prior art that the present embodiment does not state part.
Claims (2)
1. a high-tension porcelain insulator flaw detection creeping wave probe clamper, it is characterized in that: include one with movable part and fixed part can the rotation porcelain vase folder of folding, movable part and fixed part surround a ring texture when closing, a compression for static probe is cranked arm, mode for realizing plane relative motion between described movable part and fixed part is hinged, fixed part is provided with handle, the mode of gimbal suspension formula is adopted to be connected between handle with fixed part, movable part is arranged the top board for opening and closing movable part, described top board is connected with the handle be arranged on handle by seizing wire, the spring for top board return is provided with between described top board and fixed part, handle the axis of opposite handle can move up and down thus drive seizing wire to move, and then drive movable part to do open and close movement, described compression is cranked arm and to be formed by two plates are hinged, compress two plates of cranking arm so that move toward one another can be done and heterodromous mode is hinged, compress the one end of cranking arm to crank arm with whole compression can relatively circumferentia do and be hinged on fixed part with heterodromous mode in opposite directions, crank arm and be provided with between fixed part can will compress the back-moving spring strained on fixed part of cranking arm in compression, the other end compressing curved wall is provided with creeping wave probe holder, upwards be arranged at intervals with rubber wheel walking along the annular of fixed part and movable part, the direction of the ring plain that the rotation direction of rubber wheel surrounds along fixed part and movable part is rotated.
2. high-tension porcelain insulator flaw detection creeping wave probe clamper according to claim 1, it is characterized in that: described handle is connected with the gimbal suspension formula between fixed part and is, the connecting plate of one section is connected with between fixed part and handle, be provided with the ring surface direction sports limiting hinge along fixed part and movable part between connecting plate and fixed part, be provided with between connecting plate and handle and handle can be made to turn up relative to ring surface or the folding hinge of opening movement.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310118463.3A CN103245730B (en) | 2013-04-08 | 2013-04-08 | High-tension porcelain insulator flaw detection creeping wave probe clamper |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310118463.3A CN103245730B (en) | 2013-04-08 | 2013-04-08 | High-tension porcelain insulator flaw detection creeping wave probe clamper |
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| CN103245730A CN103245730A (en) | 2013-08-14 |
| CN103245730B true CN103245730B (en) | 2015-09-30 |
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| CN105445375B (en) * | 2015-12-31 | 2019-05-14 | 华南理工大学 | A kind of guided wave structure damage detection apparatus of ultrasonic hand-held and its detection method |
| CN106093203B (en) * | 2016-08-25 | 2018-10-12 | 杨振峰 | A kind of face of weld and near surface crack depth detection device |
| CN109030627A (en) * | 2018-06-22 | 2018-12-18 | 长安大学 | A kind of portable steel non-destructive testing device |
| CN109030284A (en) * | 2018-07-06 | 2018-12-18 | 中国矿业大学(北京) | A kind of ultrasonic wave identification device and method of filling pipeline plugging |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1185837A (en) * | 1996-03-28 | 1998-06-24 | 三菱电机株式会社 | Supersonic flaw detector and its method |
| CN101435800A (en) * | 2008-12-24 | 2009-05-20 | 河南电力试验研究院 | Test block special for butt-jointed seam ultrasonic wave climbing flaw detection of heterogeneity steel minor diameter tube |
| CN201819900U (en) * | 2010-09-20 | 2011-05-04 | 南京卓实电气有限责任公司 | Ultrasonic flaw detection measuring device for enhanced post porcelain insulator |
| CN102156166A (en) * | 2011-04-08 | 2011-08-17 | 东北电力科学研究院有限公司 | Ultrasonic climbing wave detection method for laterally assembled fir tree blade root of steam turbine and special probe for method |
| CN203249899U (en) * | 2013-04-08 | 2013-10-23 | 国家电网公司 | Fault detection creeping-wave probe holder for high-tension porcelain insulator |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012163517A (en) * | 2011-02-09 | 2012-08-30 | Shinko Inspection & Service Co Ltd | Ultrasonic test method for fillet part and ultrasonic test equipment for fillet part |
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2013
- 2013-04-08 CN CN201310118463.3A patent/CN103245730B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1185837A (en) * | 1996-03-28 | 1998-06-24 | 三菱电机株式会社 | Supersonic flaw detector and its method |
| CN101435800A (en) * | 2008-12-24 | 2009-05-20 | 河南电力试验研究院 | Test block special for butt-jointed seam ultrasonic wave climbing flaw detection of heterogeneity steel minor diameter tube |
| CN201819900U (en) * | 2010-09-20 | 2011-05-04 | 南京卓实电气有限责任公司 | Ultrasonic flaw detection measuring device for enhanced post porcelain insulator |
| CN102156166A (en) * | 2011-04-08 | 2011-08-17 | 东北电力科学研究院有限公司 | Ultrasonic climbing wave detection method for laterally assembled fir tree blade root of steam turbine and special probe for method |
| CN203249899U (en) * | 2013-04-08 | 2013-10-23 | 国家电网公司 | Fault detection creeping-wave probe holder for high-tension porcelain insulator |
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| CN103245730A (en) | 2013-08-14 |
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