CN103245167B - A kind of oxygenerator multicomputer associating variable load operation device and method - Google Patents

A kind of oxygenerator multicomputer associating variable load operation device and method Download PDF

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Publication number
CN103245167B
CN103245167B CN201310198338.8A CN201310198338A CN103245167B CN 103245167 B CN103245167 B CN 103245167B CN 201310198338 A CN201310198338 A CN 201310198338A CN 103245167 B CN103245167 B CN 103245167B
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CN
China
Prior art keywords
oxygenerator
oxygen
nitrogen
air compressor
compressor machine
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201310198338.8A
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Chinese (zh)
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CN103245167A (en
Inventor
赵云河
刘玉良
李宗辉
赵时卷
郭桂彬
刘欣
刘泗波
陈增凯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JINAN BAODE GAS CO Ltd
Jinan Iron and Steel Group Co Ltd
Original Assignee
JINAN BAODE GAS CO Ltd
Jinan Iron and Steel Group Co Ltd
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Priority to CN201310198338.8A priority Critical patent/CN103245167B/en
Publication of CN103245167A publication Critical patent/CN103245167A/en
Application granted granted Critical
Publication of CN103245167B publication Critical patent/CN103245167B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04763Start-up or control of the process; Details of the apparatus used
    • F25J3/04866Construction and layout of air fractionation equipments, e.g. valves, machines
    • F25J3/04951Arrangements of multiple air fractionation units or multiple equipments fulfilling the same process step, e.g. multiple trains in a network
    • F25J3/04957Arrangements of multiple air fractionation units or multiple equipments fulfilling the same process step, e.g. multiple trains in a network and inter-connecting equipments upstream of the fractionation unit (s), i.e. at the "front-end"
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04763Start-up or control of the process; Details of the apparatus used
    • F25J3/04769Operation, control and regulation of the process; Instrumentation within the process
    • F25J3/04812Different modes, i.e. "runs" of operation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04763Start-up or control of the process; Details of the apparatus used
    • F25J3/04866Construction and layout of air fractionation equipments, e.g. valves, machines
    • F25J3/04951Arrangements of multiple air fractionation units or multiple equipments fulfilling the same process step, e.g. multiple trains in a network
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2230/00Processes or apparatus involving steps for increasing the pressure of gaseous process streams
    • F25J2230/24Multiple compressors or compressor stages in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2230/00Processes or apparatus involving steps for increasing the pressure of gaseous process streams
    • F25J2230/40Processes or apparatus involving steps for increasing the pressure of gaseous process streams the fluid being air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2230/00Processes or apparatus involving steps for increasing the pressure of gaseous process streams
    • F25J2230/42Processes or apparatus involving steps for increasing the pressure of gaseous process streams the fluid being nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2230/00Processes or apparatus involving steps for increasing the pressure of gaseous process streams
    • F25J2230/50Processes or apparatus involving steps for increasing the pressure of gaseous process streams the fluid being oxygen

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Separation By Low-Temperature Treatments (AREA)

Abstract

The invention discloses a kind of oxygenerator multicomputer associating variable load operation device and method; It comprises air compressor machine, purification and distillation system, ice chest, oxygen compressor, nitrogen compressor; Beneficial effect of the present invention: on the one hand, air compressor machine is in parallel, both can combined supply gas, can distinguish corresponding air feed again; On the other hand, oxygenerator exit forms Nitrogen pipe network and oxygen pipe network, can arrange the start and stop of arbitrary nitrogen compressor or oxygen compressor according to actual production demand and equipment state flexibly; Switched online by air compressor machine, avoid restarting the energy loss that oxygenerator brings, and can regulate on a large scale the load of oxygenerator, reduce and diffuse the unnecessary waste caused.

Description

A kind of oxygenerator multicomputer associating variable load operation device and method
Technical field
The present invention relates to a kind of oxygenerator multicomputer associating variable load operation device and method.
Background technology
In recent years, financial crisis made every profession and trade production capacity occur superfluous phenomenon ubiquity.Maximize more and more while universalness at oxygenerator, how adapt to the change of user's oxygen, nitrogen product demand fast, realize not only quick adjustment load but also run with stabilizing the economy become gas generation enterprise whether can the key factor of sustainable development under severe economic situation.
Content of the present invention
In order to play the overall operating performance of oxygen making unit, reduce energy consumption, for subsequent use, raising system reliability each other, the invention provides a kind of oxygenerator multicomputer associating variable load operation device and method.
To achieve these goals, the present invention adopts following technical scheme:
A kind of oxygenerator multicomputer associating variable load operation device, comprises air compressor machine, purification and distillation system, ice chest, oxygen compressor, nitrogen compressor; The supporting air compressor machine of two or more each oxygenerators is increased series valve in exit; Two or more oxygenerator oxygen, nitrogen output channel are accessed respective pipe network respectively, realize being connected into any oxygen compressor of pipe network or nitrogen compressor and all can extract gas in respective pipe network, and each oxygenerator exit all sets out ice chest hand-operated valve, to guarantee that stoppage in transit oxygenerator excises out pipe network system.
Described purification and distillation system are by air precooling system, and molecular sieve, decompressor, main heat exchanger, subcooler, main distillation column, argon column forms.
Described oxygenerator compressed air serial pipe and series valve are arranged between each air compressor machine outlet valve and air cooling tower inlet valve.
The Size estimation of described two or more oxygenerator can be different.
A kind of oxygenerator multicomputer associating variable load operation method, in oxygenerator running, when vibrating the faults such as excessive or motor power failure and having to shut down appears in air compressor machine on the one hand, can the air compressor machine of another oxygenerator for subsequent use of emergency start, this oxygenerator can return to normal operating conditions at short notice and produce qualified oxygen, nitrogen product; On the other hand all oxygen making unit oxygen, nitrogen output channel are accessed pipe network respectively, when the oxygen compressor run or nitrogen compressor break down and stop, oxygen compressor for subsequent use or nitrogen machine can be started immediately, avoid and the impact brought is produced on subsequent user, ensure that safety and stability supply.
Described air compressor machine raw air is sent in rectifying column by compression the power-equipment participating in rectifying.
Described nitrogen compressor and oxygen compressor make it reach the equipment of the pressure needed for user by compression the low oxygen of oxygenerator output and nitrogen.
The operation principle of oxygenerator all adopts cryogenic refrigeration method: raw air, after air compressor machine compression, enters air precooling system and is cooled to temperature≤18 DEG C, then enters molecular sieve purifier absorption and falls carbon dioxide in air and residual steam; Divide two-way afterwards, a road major part air reaches at main heat exchanger and the gas converting heat that backflows and to enter tower under rectifying column after close to air liquefaction temperature, and another road enters on rectifying column after booster expansion turbine pressuring expansion; After rectifying, product oxygen is drawn from upper tower bottom, and after re-heat, cooling box enters oxygen compressor and carries out compressing and being sent to user; Product nitrogen gas is drawn from upper top of tower, and after re-heat, cooling box enters nitrogen compressor and carries out compressing and being sent to user.Each for two or more oxygenerator supporting air compressor machine is increased series valve in exit, realizes raw air and switch online, for subsequent use each other, power generating ratio number of times; Two or more oxygenerator oxygen, nitrogen output channel are converged access and form respective gas products pipe network, realize output channel networking, reach any oxygen compressor of being connected into pipe network or nitrogen compressor and all can extract medium in pipe network, for subsequent use each other, improve the object of compressibility reliability.
Beneficial effect of the present invention:
1. when in an oxygenerator running, vibrating the faults such as excessive or motor power failure and having to shut down appears in air compressor machine; can the air compressor machine of another oxygenerator for subsequent use of emergency start; this oxygenerator can return to normal operating conditions at short notice and produce qualified oxygen, nitrogen product; if and employing starts the way of another whole oxygenerator for subsequent use; from startup air compressor machine to heating, hydrops finally adjusts pure; to the time relatively grown be needed, the production of subsequent user certainly will be affected.
2. all oxygen making unit oxygen, nitrogen output channel are accessed pipe network respectively, when the oxygen compressor run or nitrogen compressor break down and stop, oxygen compressor for subsequent use or nitrogen machine can be started immediately, avoid and the impact brought is produced on subsequent user, ensure that safety and stability supply;
3. with a 15000Nm 3/ h oxygenerator and a 20000Nm 3/ h oxygenerator is example, on the one hand, and 20000Nm 3/ h oxygenerator heat before driving compressed air consumption in process less time, can 15000Nm be used 3the supporting air compressor machine of/h oxygenerator provides compressed air to heat, and this saves a part of power consumption; On the other hand, when subsequent user oxygen is by 20000Nm 3/ h oxygenerator runs consumption when can reach the equilibrium of supply and demand and drops to 15000Nm suddenly 3/ h and following scale, at this moment by the online switching of the supporting air compressor machine of two or more oxygenerator, make 20000Nm 3/ h oxygenerator, 75% and following load operation, had both avoided and had started 15000Nm 3product-free energy consumption in/h oxygenerator start-up course, again need not because of 20000Nm 3/ h oxygenerator overlaps load when air compressor machine provides compressed air first wife to be reduced and limitedly causes that supply exceed demand, a large amount of Oxygen venting causes waste, realize the regulatory function that oxygenerator separate unit surpasses design underload, unit minimum load can be reduced to 40%, achieves energy-saving and cost-reducing object.
Accompanying drawing explanation
Fig. 1 existing oxygenerator running gear schematic diagram;
Fig. 2 oxygenerator multicomputer of the present invention joint operating device schematic diagram;
Wherein, 1. air compressor machine outlet valve, 2. check-valves, 3. air compressor machine, 4. diffusion valve, 5. air compressor machine outlet valve, 6. distillation system, 7. ice chest, 8. nitrogen pipeline, 9. nitrogen cooling box stop valve, 10. oxygen cooling box stop valve, 11. oxygen channels, 12. nitrogen compressor inlet valves, 13. nitrogen compressors, 14. nitrogen compressor outlet valves, 15. oxygen compressor inlet valves, 16. oxygen compressors, 17. oxygen compressor outlet valves, 18. compressed air series valves.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the invention will be further described.
In Fig. 1, after raw air is compressed to system demand pressure by air compressor machine 3, after removing carbon dioxide and moisture by air precooling system reduction air themperature and molecular sieve system, one directly enters rectifying column 6, another stock-traders' know-how enters after crossing booster expansion turbine swell refrigeration in rectifying column 6 and participates in rectifying, and final production goes out oxygen and nitrogen, lays corresponding oxygen channel 11 or nitrogen pipeline 8, be transported to oxygen compressor 16 or nitrogen compressor 13 import, after compression, be sent to subsequent user.
In Fig. 2, identical with Fig. 1 of oxygenerator operation principle, unlike, when supporting air compressor machine 3 in two or more oxygenerator breaks down or this oxygenerator needs to regulate load, under the prerequisite confirming another air compressor machine diffusion valve 4 standard-sized sheet, start this air compressor machine, stop fault air compressor machine 3, closing fault air compressor machine outlet valve 1, open and start air compressor machine outlet valve and series valve 18, open large air compressor machine nozzle afterwards gradually and turn down diffusion valve 4, supply gas to distillation system 6, realize the online switching of air compressor machine, then produce in qualified oxygen and nitrogen feeding pipe network after rectifying, the startup of a corresponding nitrogen compressor 13 or oxygen compressor 16 is arranged according to actual production tissue need and equipment state, subsequent user is sent to after compression.
By reference to the accompanying drawings the specific embodiment of the present invention is described although above-mentioned; but the restriction not to invention protection domain; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection scope of the present invention.

Claims (3)

1. an oxygenerator multicomputer joint operating device, is characterized in that, comprising: two or more oxygenerator and the supporting air compressor machine of oxygenerator;
Be connected with series valve by serial pipe between any two air compressor machines;
Described oxygenerator comprises: purification and distillation system, ice chest, oxygen compressor and nitrogen compressor; Described distillation system is arranged at cold box interior, and described ice chest is connected with oxygen output tube road and nitrogen output channel respectively, and described oxygen compressor and nitrogen compressor are connected on oxygen output tube road and nitrogen output channel;
Described purification and distillation system by air precooling, molecular sieve, decompressor, main heat exchanger, subcooler, main distillation column, argon column and air cooling tower composition;
Two or more oxygenerator oxygen, nitrogen output channel are accessed respective pipe network respectively, realize being connected into any oxygen compressor of pipe network or nitrogen compressor and all can extract gas in pipe network, and each oxygenerator exit all arranges ice chest outlet hand-operated valve, to guarantee that stoppage in transit oxygenerator excises out pipe network system;
Between the outlet valve that described oxygenerator compressed air serial pipe and series valve are arranged on each air compressor machine and the air inlet valve of air cooling tower.
2. a kind of oxygenerator multicomputer joint operating device as claimed in claim 1, is characterized in that, the Size estimation of described two or more oxygenerator is different.
3. an oxygenerator multicomputer cooperation method, it is characterized in that, in oxygenerator running, when an air compressor machine breaks down or this oxygenerator needs to regulate load, under the prerequisite confirming another air compressor machine diffusion valve standard-sized sheet, start this air compressor machine, stop fault air compressor machine, closing fault air compressor machine outlet valve, open and start air compressor machine outlet valve and series valve, open large air compressor machine nozzle afterwards gradually and turn down diffusion valve, supplying gas to distillation system, realizing the online switching of air compressor machine; Produce after rectifying in qualified oxygen and nitrogen feeding pipe network, according to the startup that actual production tissue need and equipment state arrange corresponding nitrogen compressor or oxygen compressor, after compression, be sent to subsequent user;
Each for two or more oxygenerator supporting air compressor machine is increased series valve in exit, realizes raw air and switch online, for subsequent use each other, power generating ratio number of times; Two or more oxygenerator oxygen, nitrogen output channel are converged access and form respective gas products pipe network, realize output channel networking, reach any oxygen compressor of being connected into pipe network or nitrogen compressor and all can extract medium in pipe network, for subsequent use each other, improve the object of compressibility reliability.
CN201310198338.8A 2013-05-24 2013-05-24 A kind of oxygenerator multicomputer associating variable load operation device and method Expired - Fee Related CN103245167B (en)

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105156892B (en) * 2015-08-20 2018-06-29 四川德胜集团钒钛有限公司 A kind of oxygen partial pressure feed system
CN107816424A (en) * 2017-10-25 2018-03-20 山西潞安煤基精细化学品有限公司 Using air compressor as empty nitrogen mutually for the nitrogen supply system of compressor standby host
CN110985887B (en) * 2019-11-08 2020-12-22 北京科技大学 An energy-saving method and system for reducing energy consumption of an oxygen pipe network transmission and distribution system
CN111623244A (en) * 2020-03-06 2020-09-04 南京钢铁股份有限公司 On-line switching device for oxygen and nitrogen compressor and control method thereof
CN113669627A (en) * 2021-08-16 2021-11-19 南京钢铁股份有限公司 Pipe network system and method for increasing oxygen yield by utilizing surplus compressed air
CN116066739A (en) * 2022-12-23 2023-05-05 安阳钢铁股份有限公司 A method for air separation units connected to the grid to jointly supply nitrogen

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CN201281522Y (en) * 2008-08-22 2009-07-29 苏州制氧机有限责任公司 Oxygen self-supercharging air separating device
CN201777881U (en) * 2010-06-30 2011-03-30 芜湖新兴铸管有限责任公司 Air separation system for oxygen production
CN202770112U (en) * 2012-06-21 2013-03-06 唐山唐钢气体有限公司 Device for low-load production of air separation plant
CN203286856U (en) * 2013-05-24 2013-11-13 济钢集团有限公司 Multiunit united load-variable operation device for oxygenerator

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CN200955890Y (en) * 2006-09-08 2007-10-03 浙江大学 Internal thermal coupled air separation plant
CN201281522Y (en) * 2008-08-22 2009-07-29 苏州制氧机有限责任公司 Oxygen self-supercharging air separating device
CN201777881U (en) * 2010-06-30 2011-03-30 芜湖新兴铸管有限责任公司 Air separation system for oxygen production
CN202770112U (en) * 2012-06-21 2013-03-06 唐山唐钢气体有限公司 Device for low-load production of air separation plant
CN203286856U (en) * 2013-05-24 2013-11-13 济钢集团有限公司 Multiunit united load-variable operation device for oxygenerator

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