CN103244940B - A kind of band is from the two pressure waste heat boiler of the medium temperature and medium pressure of deaerating type of cycles - Google Patents
A kind of band is from the two pressure waste heat boiler of the medium temperature and medium pressure of deaerating type of cycles Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种用于余热发电装置的锅炉,尤其是涉及一种带自除氧系统的中温中压双压余热锅炉。 The invention relates to a boiler used for a waste heat power generation device, in particular to a medium-temperature, medium-pressure, double-pressure waste heat boiler with a self-deoxidizing system.
背景技术 Background technique
钢铁工业是我国能源消耗大户,约占全国总能耗的15%,钢铁生产过程中,烧结工序的能耗位居第二,烧结生产中热烧结矿显热占总热耗的40%以上,烧结节能十分重要。高效回收利用烧结矿显热是提高钢铁工业能效的有效途径。传统带式或环冷烧结机余热发电技术存在余热参数波动大、余热烟气温度偏低、自耗电高等固有缺点,与之相比,采用烧结矿炉冷技术,不仅可提高烧结矿冷却质量、降低冷却电耗,而且余热烟气参数稳定、温度高可达600℃左右,更有利于烧结矿余热回收利用,因此炉冷烧结机余热发电技术是烧结机余热利用的发展方向。 The iron and steel industry is a large energy consumer in my country, accounting for about 15% of the total energy consumption in the country. In the process of iron and steel production, the energy consumption of the sintering process ranks second, and the sensible heat of sintering production in sintering production accounts for more than 40% of the total heat consumption. Sintering energy saving is very important. Efficient recovery and utilization of sensible heat of sinter is an effective way to improve the energy efficiency of the iron and steel industry. Compared with the traditional belt-type or ring-cooled sintering machine waste heat power generation technology, there are inherent shortcomings such as large fluctuations in waste heat parameters, low waste heat flue gas temperature, and high self-consumption. , Reduce cooling power consumption, and the parameters of waste heat flue gas are stable, and the temperature can reach about 600 ℃, which is more conducive to the recovery and utilization of sinter waste heat. Therefore, the waste heat power generation technology of furnace-cooled sintering machine is the development direction of sintering machine waste heat utilization.
根据烧结矿炉冷工艺余热参数的特点,研发一种适应炉冷烟气参数的高效余热锅炉,最大限度的提高余热锅炉效率和产汽量,从而提高余热发电能力、增加收益率,对炉冷烧结机余热发电技术的工程化推广具有重要意义。 According to the characteristics of the waste heat parameters of the sinter furnace cold process, a high-efficiency waste heat boiler adapted to the parameters of the furnace cold flue gas is developed to maximize the efficiency and steam production of the waste heat boiler, thereby improving the waste heat power generation capacity and increasing the rate of return. The engineering promotion of waste heat power generation technology of sintering machine is of great significance.
发明内容 Contents of the invention
本发明的目的是为了适应烧结矿炉冷工艺余热参数,提高余热的利用效率,使烧结矿冷却过程中排放的余热得以充分利用,提供一种带自除氧系统的中温中压双压余热锅炉,优化了汽水管道工艺流程、换热面布置以及换热管形式,而且能够梯次利用烟气余热。 The purpose of the present invention is to adapt to the waste heat parameters of the sinter furnace cold process, improve the utilization efficiency of waste heat, make full use of the waste heat discharged during the cooling process of sinter, and provide a medium-temperature, medium-pressure, double-pressure waste heat boiler with a self-deaeration system , the process flow of the steam-water pipeline, the layout of the heat exchange surface and the form of the heat exchange tube are optimized, and the waste heat of the flue gas can be utilized step by step.
本发明为解决上述技术问题的不足,所采用的技术方案是: The present invention is for solving the deficiencies of the above-mentioned technical problems, and the technical scheme adopted is:
一种带自除氧系统的中温中压双压余热锅炉,设有锅炉本体,在锅炉本体的平台上设有除氧器和锅炉给水装置,锅炉给水装置出口和除氧器连接,锅炉本体内设置有中压蒸汽系统和低压蒸汽系统,锅炉给水装置通过除氧器向中压蒸汽系统和低压蒸汽系统供水; A medium-temperature, medium-pressure, double-pressure waste heat boiler with a self-deaeration system, equipped with a boiler body, a deaerator and a boiler water supply device are installed on the platform of the boiler body, the outlet of the boiler water supply device is connected to the deaerator, and the inside of the boiler body Equipped with a medium-pressure steam system and a low-pressure steam system, the boiler water supply device supplies water to the medium-pressure steam system and low-pressure steam system through the deaerator;
所述的中压蒸汽系统包括中压给水泵、中压省煤器A、中压省煤器B、中压汽包、中压蒸发器、中压过热器A、喷水减温器和中压过热器B,所述的除氧器母管中的水通过中压给水泵后,依次流过中压省煤器A和中压省煤器B进入中压汽包,中压汽包中的水从中压汽包流入中压蒸发器后返回中压汽包,中压汽包中的蒸汽从中压汽包中流出,依次流过中压过热器A、喷水减温器和中压过热器B,中压过热器B与中压蒸汽利用装置连接; The medium-pressure steam system includes a medium-pressure feed pump, a medium-pressure economizer A, a medium-pressure economizer B, a medium-pressure steam drum, a medium-pressure evaporator, a medium-pressure superheater A, a spray desuperheater and a medium-pressure Pressure superheater B, the water in the main pipe of the deaerator passes through the medium-pressure feed water pump, then flows through the medium-pressure economizer A and the medium-pressure economizer B successively and enters the medium-pressure steam drum, and the medium-pressure steam drum The water in the medium-pressure steam drum flows into the medium-pressure evaporator and then returns to the medium-pressure steam drum. The steam in the medium-pressure steam drum flows out from the medium-pressure steam drum and flows through the medium-pressure superheater A, spray desuperheater and medium-pressure superheater in sequence. Device B, the medium pressure superheater B is connected with the medium pressure steam utilization device;
所述的低压蒸汽系统包括低压给水泵、低压省煤器、低压汽包、低压蒸发器和低压过热器,所述的除氧器母管中的水通过低压给水泵后,水流过低压省煤器,进入低压汽包中,低压汽包中的水从低压汽包流入低压蒸发器后返回低压汽包,低压汽包中的蒸汽从低压汽包中流出,流过低压过热器,低压过热器与低压蒸汽利用装置连接; The low-pressure steam system includes a low-pressure feedwater pump, a low-pressure economizer, a low-pressure steam drum, a low-pressure evaporator and a low-pressure superheater. After the water in the main pipe of the deaerator passes through the low-pressure feedwater pump, the water flows through the low-pressure economizer into the low-pressure steam drum, the water in the low-pressure steam drum flows from the low-pressure steam drum into the low-pressure evaporator and returns to the low-pressure steam drum, the steam in the low-pressure steam drum flows out of the low-pressure steam drum, flows through the low-pressure superheater, and the low-pressure superheater Connect with low-pressure steam utilization device;
所述的中压过热器B、中压过热器A、中压蒸发器、低压过热器、中压省煤器B、低压蒸发器、中压省煤器A、低压省煤器和热水换热器在锅炉本体内部自锅炉入口至锅炉出口依次排列设置。 The medium pressure superheater B, medium pressure superheater A, medium pressure evaporator, low pressure superheater, medium pressure economizer B, low pressure evaporator, medium pressure economizer A, low pressure economizer and hot water exchange The heaters are arranged in sequence from the boiler inlet to the boiler outlet inside the boiler body.
所述的除氧器的进汽端与低压过热器连接。 The steam inlet end of the deaerator is connected with the low-pressure superheater.
所述的锅炉给水装置,包括供水装置和热水换热器,供水装置通过热水换热器后连接在除氧器上。 The boiler water supply device includes a water supply device and a hot water heat exchanger, and the water supply device is connected to the deaerator after passing through the hot water heat exchanger.
所述的喷水减温器进口与供水装置连接,出口与中压过热器A出口连接。 The inlet of the water spray desuperheater is connected to the water supply device, and the outlet is connected to the outlet of the medium pressure superheater A.
所述的除氧器采用大气式热力除氧器。 The deaerator is an atmospheric thermal deaerator.
所述的锅炉采用立式结构。 The boiler is of vertical structure.
所述的中压过热器B、中压过热器A、中压蒸发器、低压过热器、中压省煤器B、低压蒸发器、中压省煤器A、低压省煤器和热水换热器均采用采用螺旋翅片管。 The medium pressure superheater B, medium pressure superheater A, medium pressure evaporator, low pressure superheater, medium pressure economizer B, low pressure evaporator, medium pressure economizer A, low pressure economizer and hot water exchange Heaters are made of spiral finned tubes.
本发明的有益效果是:1、采用双压系统,中压蒸汽具有较高的发电能力,与传统烧结机余热锅炉产生的低压蒸汽相比,发电能力提高15%~20%。低压系统可使锅炉排烟温度降至100℃左右,余热锅炉效率可达80%左右;2、中压蒸汽采用喷水减温控制系统,进入余热锅炉的烟气温度变化时,产生中压蒸汽温度基本保持稳定,有利于余热发电系统的安全稳定运行;3、优化了余热锅炉中换热面布置和管道材质,降低了烟气与汽水间的换热端差,增加了锅炉产汽量;4、余热锅炉采用大气式热力除氧器,除氧效果稳定,可有效减少锅炉换热面的氧腐蚀,提高锅炉使用寿命;除氧器布置于锅炉平台上,余热锅炉产生的低压过热蒸汽代替汽轮机抽汽用于除氧,不仅优化了汽水流程,而且减少了汽轮机抽汽量,提高了汽轮机发电能力;5、余热锅炉中设计有热水换热面,不仅可以进一步降低余热锅炉排烟温度,提高锅炉效率,而且可以提高进入除氧器的给水温度,减少除氧器消耗蒸汽量,更多的低压蒸汽进入汽轮机发电,提高了系统发电量。 The beneficial effects of the present invention are as follows: 1. Adopting a dual-pressure system, the medium-pressure steam has a higher power generation capacity, and compared with the low-pressure steam produced by the traditional sintering machine waste heat boiler, the power generation capacity is increased by 15% to 20%. The low-pressure system can reduce the exhaust gas temperature of the boiler to about 100°C, and the efficiency of the waste heat boiler can reach about 80%. The temperature is basically kept stable, which is conducive to the safe and stable operation of the waste heat power generation system; 3. The heat exchange surface layout and pipe material in the waste heat boiler are optimized, the heat exchange end difference between flue gas and steam water is reduced, and the steam production of the boiler is increased; 4. The waste heat boiler adopts an atmospheric thermal deaerator, which has a stable deoxygenation effect, can effectively reduce the oxygen corrosion on the heat exchange surface of the boiler, and improve the service life of the boiler; the deaerator is arranged on the boiler platform, and the low-pressure superheated steam generated by the waste heat boiler replaces Steam turbine extraction is used for deoxygenation, which not only optimizes the steam-water process, but also reduces the steam extraction volume of the steam turbine and improves the power generation capacity of the steam turbine; 5. The waste heat boiler is designed with a hot water heat exchange surface, which can not only further reduce the exhaust gas temperature of the waste heat boiler , Improve the boiler efficiency, and can increase the temperature of the feed water entering the deaerator, reduce the steam consumption of the deaerator, and more low-pressure steam enters the steam turbine to generate electricity, which improves the power generation of the system.
附图说明 Description of drawings
图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
图示标记:1、锅炉入口;2、锅炉出口;3、供水装置;4、热水换热器;5、除氧器;6、中压给水泵;7、低压给水泵;8、低压省煤器;9、中压省煤器A;10、低压蒸发器;11、中压省煤器B;12、低压过热器;13、中压蒸发器;14、中压过热器A;15、中压过热器B;16、低压蒸汽利用装置;17、中压蒸汽利用装置;18、低压汽包;19、中压汽包;20、喷水减温器;21、化学补充水口;22、进汽端;23、锅炉本体。 Icon marks: 1. Boiler inlet; 2. Boiler outlet; 3. Water supply device; 4. Hot water heat exchanger; 5. Deaerator; 6. Medium pressure feed water pump; 7. Low pressure feed water pump; 8. Low pressure province 9. Medium pressure economizer A; 10. Low pressure evaporator; 11. Medium pressure economizer B; 12. Low pressure superheater; 13. Medium pressure evaporator; 14. Medium pressure superheater A; 15. Medium-pressure superheater B; 16. Low-pressure steam utilization device; 17. Medium-pressure steam utilization device; 18. Low-pressure steam drum; 19. Medium-pressure steam drum; 20. Water spray desuperheater; Steam inlet; 23. Boiler body.
具体实施方式 Detailed ways
图中所示,具体实施方式如下: As shown in the figure, the specific implementation method is as follows:
一种带自除氧系统的中温中压双压余热锅炉,设有锅炉本体23,在锅炉本体23的平台上设有除氧器5和锅炉给水装置,锅炉给水装置出口和除氧器5连接,锅炉本体23内设置有中压蒸汽系统和低压蒸汽系统,锅炉给水装置通过除氧器5向中压蒸汽系统和低压蒸汽系统供水, A medium-temperature, medium-pressure, double-pressure waste heat boiler with a self-deaeration system, equipped with a boiler body 23, a deaerator 5 and a boiler water supply device are provided on the platform of the boiler body 23, and the outlet of the boiler water supply device is connected to the deaerator 5 , the boiler body 23 is provided with a medium-pressure steam system and a low-pressure steam system, and the boiler water supply device supplies water to the medium-pressure steam system and the low-pressure steam system through the deaerator 5,
所述的中压蒸汽系统包括中压给水泵6、中压省煤器A9、中压省煤器B11、中压汽包19、中压蒸发器13、中压过热器A14、喷水减温器20和中压过热器B15,所述的除氧器5母管中的水通过中压给水泵6后,依次流过中压省煤器A9和中压省煤器B11进入中压汽包19,中压汽包19中的水从中压汽包19流入中压蒸发器13后返回中压汽包19,中压汽包19中的蒸汽从中压汽包19中流出,依次流过中压过热器A14、喷水减温器20和中压过热器B15,中压过热器B15与中压蒸汽利用装置17连接; The medium-pressure steam system includes medium-pressure feed pump 6, medium-pressure economizer A9, medium-pressure economizer B11, medium-pressure steam drum 19, medium-pressure evaporator 13, medium-pressure superheater A14, water spray desuperheating 20 and medium-pressure superheater B15, the water in the main pipe of the deaerator 5 passes through the medium-pressure feed water pump 6, and then flows through the medium-pressure economizer A9 and medium-pressure economizer B11 to enter the medium-pressure steam drum 19. The water in the medium-pressure steam drum 19 flows from the medium-pressure steam drum 19 into the medium-pressure evaporator 13 and returns to the medium-pressure steam drum 19, and the steam in the medium-pressure steam drum 19 flows out from the medium-pressure steam drum 19, and flows through the medium-pressure Superheater A14, water spray desuperheater 20 and medium pressure superheater B15, medium pressure superheater B15 is connected with medium pressure steam utilization device 17;
所述的低压蒸汽系统包括低压给水泵7、低压省煤器8、低压汽包18、低压蒸发器10和低压过热器12,所述的除氧器5母管中的水通过低压给水泵7后,水流过低压省煤器8进入低压汽包18中,低压汽包18中的水从低压汽包18流入低压蒸发器10后返回低压汽包18,低压汽包18中的蒸汽从低压汽包18流出,流过低压过热器12,低压过热器12与低压蒸汽利用装置16连接; The low-pressure steam system includes a low-pressure feedwater pump 7, a low-pressure economizer 8, a low-pressure steam drum 18, a low-pressure evaporator 10 and a low-pressure superheater 12, and the water in the main pipe of the deaerator 5 passes through the low-pressure feedwater pump 7 Finally, water flows through the low-pressure economizer 8 and enters the low-pressure steam drum 18, and the water in the low-pressure steam drum 18 flows into the low-pressure steam drum 10 from the low-pressure steam drum 18 and returns to the low-pressure steam drum 18, and the steam in the low-pressure steam drum 18 flows from the low-pressure steam drum Bag 18 flows out, flows through low-pressure superheater 12, and low-pressure superheater 12 is connected with low-pressure steam utilization device 16;
所述的中压过热器B15、中压过热器A14、中压蒸发器13、低压过热器12、中压省煤器B11、低压蒸发器10、中压省煤器A9、低压省煤器8和热水换热器4在锅炉本体23内部自锅炉入口1至锅炉出口2依次排列设置。 The medium pressure superheater B15, medium pressure superheater A14, medium pressure evaporator 13, low pressure superheater 12, medium pressure economizer B11, low pressure evaporator 10, medium pressure economizer A9, low pressure economizer 8 The hot water heat exchanger 4 is arranged in sequence from the boiler inlet 1 to the boiler outlet 2 inside the boiler body 23 .
所述的除氧器5的进汽端22与低压过热器12连接。 The steam inlet end 22 of the deaerator 5 is connected with the low pressure superheater 12 .
所述的锅炉给水装置,包括供水装置3和热水换热器4,供水装置3通过热水换热器4后连接在除氧器5上。 The boiler water supply device includes a water supply device 3 and a hot water heat exchanger 4 , and the water supply device 3 is connected to a deaerator 5 after passing through the hot water heat exchanger 4 .
所述的喷水减温器20进口与供水装置3连接,出口与中压过热器A14出口连接。 The inlet of the water spray desuperheater 20 is connected to the water supply device 3, and the outlet is connected to the outlet of the medium pressure superheater A14.
所述的除氧器5采用大气式热力除氧器。 The deaerator 5 is an atmospheric thermal deaerator.
所述的锅炉23采用立式结构。 The boiler 23 adopts a vertical structure.
所述的中压过热器B15、中压过热器A14、中压蒸发器13、低压过热器12、中压省煤器B11、低压蒸发器10、中压省煤器A9、低压省煤器8和热水换热器4均采用采用螺旋翅片管。 The medium pressure superheater B15, medium pressure superheater A14, medium pressure evaporator 13, low pressure superheater 12, medium pressure economizer B11, low pressure evaporator 10, medium pressure economizer A9, low pressure economizer 8 Both the heat exchanger 4 and the hot water heat exchanger adopt spiral finned tubes.
供水装置3首先进入热水换热器4中吸热,温度提高至90℃左右进入除氧器5的除氧头,电站系统化学补充水21也进入除氧器5的除氧头,除氧器5除氧所需蒸汽22来自于低压过热器12出口,在除氧器5中除去锅炉给水装置和化学补充水21中的氧。 The water supply device 3 first enters the hot water heat exchanger 4 to absorb heat, the temperature rises to about 90°C and enters the deaerator head of the deaerator 5, and the chemical supplement water 21 of the power station system also enters the deaerator head of the deaerator 5, and The steam 22 required for oxygen removal in the deaerator 5 comes from the outlet of the low-pressure superheater 12, and the oxygen in the boiler feed water device and chemical make-up water 21 is removed in the deaerator 5.
除氧器母管中的水,经低压给水泵7加压后进入低压省煤器8初步加热,低压省煤器8出来的水进入低压汽包19,低压汽包19中的饱和水进入低压蒸发器10吸热后变成汽水混合物返回至低压汽包19,低压汽包19中的饱和汽经过低压过热器12加热后变为低压过热蒸汽,一部分为外供低压蒸汽16,一部除氧器用汽22。 The water in the main pipe of the deaerator enters the low-pressure economizer 8 for initial heating after being pressurized by the low-pressure feedwater pump 7, and the water from the low-pressure economizer 8 enters the low-pressure steam drum 19, and the saturated water in the low-pressure steam drum 19 enters the low After the evaporator 10 absorbs heat, it turns into a steam-water mixture and returns to the low-pressure steam drum 19. The saturated steam in the low-pressure steam drum 19 is heated by the low-pressure superheater 12 and then becomes a low-pressure superheated steam. Appliance steam 22.
除氧器母管中的水,经中压给水泵6加压后依次进入中压省煤器A9、中压省煤器B11加热,中压省煤器B11出来的水进入中压汽包19,中压汽包中的饱和水进入中压蒸发器13吸热后变成汽水混合物返回至中压汽包19,中压汽包19中的饱和汽首先经过中压过热器A14进行加热,喷水减温器20用于调节中压过热器A14的出口蒸汽温度,所用喷水来自于锅炉给水3,喷水减温后的蒸汽进入中压过热器B15进行加热,变为中压过热蒸汽17对外供汽。 The water in the main pipe of the deaerator is pressurized by the medium pressure feedwater pump 6 and then enters the medium pressure economizer A9 and the medium pressure economizer B11 for heating, and the water from the medium pressure economizer B11 enters the medium pressure steam drum 19 , the saturated water in the medium-pressure steam drum enters the medium-pressure evaporator 13 to absorb heat and turns into a steam-water mixture and returns to the medium-pressure steam drum 19. The saturated steam in the medium-pressure steam drum 19 is first heated by the medium-pressure superheater A14, sprayed The water desuperheater 20 is used to adjust the outlet steam temperature of the medium-pressure superheater A14. The spray water used comes from the boiler feed water 3, and the steam after water spraying and desuperheating enters the medium-pressure superheater B15 for heating and becomes medium-pressure superheated steam 17 External steam supply.
本发明所列举的技术方案和实施方式并非是限制,与本发明所列举的技术方案和实施方式等同或者效果相同方案都在本发明所保护的范围内。 The technical solutions and implementation methods listed in the present invention are not limiting, and solutions that are equivalent to or have the same effect as the technical solutions and implementation methods listed in the present invention are within the protection scope of the present invention.
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