CN103244456B - A kind of centrifugal pump impeller - Google Patents
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Abstract
本发明公开了一种离心泵叶轮。包括构成离心泵叶轮的轮盘形盖板,盖板有与离心泵的泵体、泵盖或导流体相对应的安装相对面,盖板上相对面的表面有多个凹槽,凹槽环绕相对面对称均匀设置,凹槽在盖板径向方向向外开口,凹槽与离心泵的泵体、泵盖或导流体形成齿形腔体。本发明叶轮通过叶轮盖板外侧齿形腔体把能量传递给流出叶轮主流道的流体。这种通过三维流动的动能交换传递能量过程,可在整个圆周的齿形流道内重复多次,因此具有常规叶片泵所不可能达到的高扬程。本发明在保持几何尺寸和流量不变的前提下提高了现有离心泵的扬程。
The invention discloses a centrifugal pump impeller. It includes a disc-shaped cover plate that constitutes the impeller of the centrifugal pump. The cover plate has an installation opposite surface corresponding to the pump body, pump cover or guide body of the centrifugal pump. The opposite surface of the cover plate has a plurality of grooves, and the grooves surround The opposite surfaces are arranged symmetrically and uniformly, the groove opens outward in the radial direction of the cover plate, and the groove forms a tooth-shaped cavity with the pump body, pump cover or guide body of the centrifugal pump. The impeller of the present invention transmits energy to the fluid flowing out of the main channel of the impeller through the tooth-shaped cavity outside the impeller cover plate. This energy transfer process through three-dimensional flow kinetic energy exchange can be repeated many times in the entire circumferential toothed flow channel, so it has a high lift that cannot be achieved by conventional vane pumps. The invention improves the head of the existing centrifugal pump under the premise of keeping the geometric size and the flow rate unchanged.
Description
技术领域technical field
本发明属于机械设计制造领域,尤其属于离心泵设计制造领域,特别涉及单级和多级离心泵叶轮设计制造技术。The invention belongs to the field of mechanical design and manufacture, in particular to the field of design and manufacture of centrifugal pumps, in particular to the technology of design and manufacture of impellers of single-stage and multi-stage centrifugal pumps.
背景技术Background technique
提高离心泵扬程是离心泵技术的关键。现有的普通叶片泵提高扬程特别是关死点扬程的主要方法是提高泵的转速和增大叶轮外径,这些方法都将增加制造成本和产品的体积。Improving the head of centrifugal pump is the key to centrifugal pump technology. The main method of increasing the lift of the existing common vane pump, especially the lift at the dead point, is to increase the speed of the pump and increase the outer diameter of the impeller. These methods will increase the manufacturing cost and the volume of the product.
发明内容Contents of the invention
本发明根据现有技术的不足公开了一种离心泵叶轮。本发明通过采用新型的复合叶轮并与泵体部分形成合理的配合方式,在泵转速和叶轮尺寸不变的前提下构成了两种形式叶轮的串联工作模型,有效的提高了离心泵的扬程。According to the deficiency of the prior art, the invention discloses a centrifugal pump impeller. The invention adopts a new type of compound impeller and forms a reasonable cooperation with the pump body, and forms a series working model of two types of impellers under the premise that the pump speed and the size of the impeller remain unchanged, thereby effectively improving the lift of the centrifugal pump.
本发明通过以下技术方案实现:The present invention is realized through the following technical solutions:
离心泵叶轮,包括构成离心泵叶轮的轮盘形盖板,盖板有与离心泵的泵体、泵盖或导流体相对应的安装相对面,其特征是:所述盖板上相对面的表面有多个凹槽,凹槽环绕相对面对称均匀设置,凹槽在盖板径向方向向外开口,凹槽与离心泵的泵体、泵盖或导流体形成齿形腔体。The centrifugal pump impeller includes a disc-shaped cover plate that constitutes the impeller of the centrifugal pump. The cover plate has an installation opposite surface corresponding to the pump body, pump cover or guide body of the centrifugal pump. It is characterized in that: the opposite surface of the cover plate There are multiple grooves on the surface, and the grooves are arranged symmetrically and evenly around the opposite surface. The grooves open outward in the radial direction of the cover plate. The grooves form a tooth-shaped cavity with the pump body, pump cover or guide body of the centrifugal pump.
所述凹槽设置在轮盘形盖板相对面的圆周上,数量为24~60个,凹槽数的选择还要考虑叶轮直径及制造方法等,通常两相邻凹槽间的凹槽齿最大周向厚度与凹槽轴向高度之比为0.6~1.5。The grooves are arranged on the circumference of the opposite surface of the disc-shaped cover plate, and the number is 24 to 60. The selection of the number of grooves should also consider the diameter of the impeller and the manufacturing method. Usually, the groove teeth between two adjacent grooves The ratio of the maximum circumferential thickness to the axial height of the groove is 0.6-1.5.
所述凹槽的设置主要从结构和强度角度考虑,凹槽轴向高度为叶轮盖板厚度的0.4~0.6倍,凹槽径向长度约为轴向高度的1.1~2倍。The setting of the groove is mainly considered from the perspective of structure and strength. The axial height of the groove is 0.4-0.6 times the thickness of the impeller cover plate, and the radial length of the groove is about 1.1-2 times the axial height.
本发明在单级离心泵应用时,叶轮有两块相对设置的盖板,每块盖板分别有设置在相对面上的凹槽。When the present invention is applied to a single-stage centrifugal pump, the impeller has two oppositely arranged cover plates, and each cover plate has grooves arranged on opposite surfaces.
本发明在多级离心泵应用时,叶轮有一块盖板,盖板有设置在相对面上的凹槽。When the present invention is applied to a multistage centrifugal pump, the impeller has a cover plate, and the cover plate has grooves arranged on the opposite surface.
本发明的核心是有凹槽的叶轮以及与之配合的泵体、泵盖或导流体形成的齿形腔体,获得更高扬程的原理在于本发明叶轮安装相对面外周上的凹槽形成的齿形腔体结构对流体进行多次重复做功,提高了普通叶片式离心泵的扬程。叶轮盖板内侧的流道为普通叶片泵叶轮型式,盖板外侧安装相对面有类似旋涡泵叶轮的流道,通过与泵腔和泵盖的配合形成类似于旋涡泵的结构。叶轮出口的高压流体经过盖板外侧齿形腔体的反复多次做功后获得更高的压力。The core of the present invention is the grooved impeller and the tooth-shaped cavity formed by the matching pump body, pump cover or deflector. The tooth-shaped cavity structure repeatedly performs work on the fluid, which improves the head of the ordinary vane centrifugal pump. The flow channel inside the impeller cover plate is of the common vane pump impeller type, and the opposite surface of the cover plate has a flow channel similar to the impeller of the vortex pump, and forms a structure similar to the vortex pump by cooperating with the pump chamber and the pump cover. The high-pressure fluid at the outlet of the impeller obtains higher pressure after repeated work by the tooth-shaped cavity outside the cover plate.
普通叶片式离心泵流体的能量只来源于叶轮的主流道,而在本发明中,从叶轮主流道中流出的高压流体将再次流入叶轮外侧复合叶片泵腔中,经过齿形小叶片多次对流体重复做功而获得更高的压力,从而提高了离心泵的扬程。The energy of the ordinary vane-type centrifugal pump fluid only comes from the main channel of the impeller, but in the present invention, the high-pressure fluid flowing out of the main channel of the impeller will flow into the pump cavity of the composite vane outside the impeller again, passing through the toothed small blades for many times. Repeated work to obtain higher pressure, thereby increasing the head of the centrifugal pump.
本发明叶轮通过叶轮盖板外侧齿形腔体把能量传递给流出叶轮主流道的流体。这种通过三维流动的动能交换传递能量过程,可在整个圆周的齿形流道内重复多次,因此具有常规叶片泵所不可能达到的高扬程。本发明在保持几何尺寸和流量不变的前提下提高了现有离心泵的扬程。The impeller of the present invention transmits energy to the fluid flowing out of the main channel of the impeller through the tooth-shaped cavity outside the impeller cover plate. This process of transferring energy through three-dimensional kinetic energy exchange can be repeated many times in the entire circumferential toothed flow channel, so it has a high head that cannot be achieved by conventional vane pumps. The invention improves the head of the existing centrifugal pump under the premise of keeping the geometric size and the flow rate unchanged.
附图说明Description of drawings
图1是本发明单级离心泵叶轮平面结构示意图;Fig. 1 is a schematic diagram of the planar structure of the impeller of the single-stage centrifugal pump of the present invention;
图2是本发明单级离心泵叶轮径向剖视图;Fig. 2 is a radial sectional view of a single-stage centrifugal pump impeller of the present invention;
图3是本发明单级离心泵叶轮立体示意图;Fig. 3 is a three-dimensional schematic view of the impeller of the single-stage centrifugal pump of the present invention;
图4是本发明单级离心泵结构剖视图;Fig. 4 is a structural sectional view of a single-stage centrifugal pump of the present invention;
图5是本发明单级离心泵齿形腔体结构放大示意图,即图4局部放大示意图;Fig. 5 is an enlarged schematic diagram of the structure of the tooth-shaped cavity of the single-stage centrifugal pump of the present invention, that is, a partially enlarged schematic diagram of Fig. 4;
图6是本发明多级离心泵叶轮平面结构示意图;Fig. 6 is a schematic diagram of the planar structure of the impeller of the multistage centrifugal pump of the present invention;
图7是本发明多级离心泵叶轮径向剖视图;Fig. 7 is a radial sectional view of the impeller of the multistage centrifugal pump of the present invention;
图8是本发明多级离心泵叶轮立体示意图;Fig. 8 is a three-dimensional schematic view of the impeller of the multistage centrifugal pump of the present invention;
图9是本发明多级离心泵叶轮安装结构剖视示意图;Fig. 9 is a schematic cross-sectional view of the impeller installation structure of the multistage centrifugal pump of the present invention;
图10是本发明多级离心泵齿形腔体结构放大示意图,即图9局部放大示意图.Fig. 10 is an enlarged schematic diagram of the structure of the tooth-shaped cavity of the multistage centrifugal pump of the present invention, that is, a partially enlarged schematic diagram of Fig. 9 .
图中,1是叶轮,1a是凹槽齿,1b凹槽,1c是相对面,2是泵体,3是齿形腔体,4是泵盖,5是导流体。In the figure, 1 is the impeller, 1a is the groove tooth, 1b is the groove, 1c is the opposite surface, 2 is the pump body, 3 is the tooth-shaped cavity, 4 is the pump cover, and 5 is the guide body.
具体实施方式detailed description
下面通过实施例对本发明进行进一步的描述,本实施例只用于对本发明进行进一步的说明,但不能理解为对本发明保护范围的限制,本领域的技术人员可以根据上述本发明的内容作出一些非本质的改进和调整属于本发明保护的范围。The present invention is further described by the following examples. This example is only used to further illustrate the present invention, but it cannot be interpreted as limiting the protection scope of the present invention. Essential improvements and adjustments belong to the protection scope of the present invention.
实施例1Example 1
结合图1至图5。Combining Figures 1 to 5.
本例为单级离心泵,如图所示,离心泵叶轮1包括构成离心泵叶轮1的轮盘形盖板,单级离心泵叶轮1有两块相对设置的盖板,盖板有与离心泵的泵体2、泵盖4相对应的安装相对面1c,盖板上相对面1c的表面有多个凹槽1b,凹槽1b环绕相对面1c对称均匀设置,凹槽1b在盖板径向方向向外开口与离心泵的泵体2、泵盖4形成齿形腔体3。This example is a single-stage centrifugal pump. As shown in the figure, the impeller 1 of the centrifugal pump includes a disc-shaped cover plate that constitutes the impeller 1 of the centrifugal pump. The impeller 1 of the single-stage centrifugal pump has two opposite cover plates. The pump body 2 and the pump cover 4 of the pump are installed on the opposite surface 1c. There are multiple grooves 1b on the surface of the opposite surface 1c on the cover plate. The grooves 1b are arranged symmetrically and uniformly around the opposite surface 1c. The outward opening in the direction forms a tooth-shaped cavity 3 with the pump body 2 and the pump cover 4 of the centrifugal pump.
凹槽1b设置在轮盘形盖板相对面1c的圆周上,数量为24~60个。Grooves 1b are arranged on the circumference of the opposite surface 1c of the disc-shaped cover plate, and the number is 24-60.
两相邻凹槽1b间的凹槽齿1a最大周向厚度与凹槽1b轴向高度之比为0.6~1.5,每个凹槽1b轴向高度为叶轮1盖板厚度的0.4~0.6倍、凹槽1b径向长度约为轴向高度的1.1~2倍。The ratio of the maximum circumferential thickness of the groove tooth 1a between two adjacent grooves 1b to the axial height of the groove 1b is 0.6-1.5, and the axial height of each groove 1b is 0.4-0.6 times the thickness of the cover plate of the impeller 1, The radial length of the groove 1b is about 1.1 to 2 times the axial height.
单级离心泵叶轮1由相对设置的两盖板构成,盖板之间是主水道,通常在旋转离心压力下,水从主水道进入压水室,两盖板分别与泵体2或泵盖4有转动配合的相对面1c,如图4所示;在两盖板相对面1c的边缘,本发明设置了凹槽1b,所谓凹槽1b是外端开口类似抽屉的形状,如图1、图2和图3所示,凹槽1b在盖板相对面1c的圆周边缘均匀间隔设置,开口向外;凹槽1b可以是立方体或其他形状。The single-stage centrifugal pump impeller 1 is composed of two opposite cover plates. The main water channel is between the cover plates. Usually, under the rotating centrifugal pressure, water enters the pressurized water chamber from the main water channel. The two cover plates are respectively connected to the pump body 2 or the pump cover. 4. There is an opposite surface 1c that rotates and fits, as shown in Figure 4; on the edge of the opposite surface 1c of the two cover plates, the present invention is provided with a groove 1b, and the so-called groove 1b is a shape similar to a drawer with an outer end opening, as shown in Figure 1, As shown in Fig. 2 and Fig. 3, the grooves 1b are evenly spaced on the peripheral edge of the opposite surface 1c of the cover plate, and the openings are outward; the grooves 1b can be cubes or other shapes.
在叶轮1的前后盖板或只在单侧盖板外缘加工出齿形的凹槽1b,通过与泵体2和泵盖4的配合形成开口朝向压水室的齿形腔体3。从叶轮1主流道中流出的高压流体再次流入齿形腔体3中经过齿形凹槽1b的多次做功获得更高的压力,从而提高了离心泵的扬程。A tooth-shaped groove 1b is processed on the front and rear cover plates of the impeller 1 or only on the outer edge of the single-side cover plate, and the tooth-shaped cavity 3 opening toward the pressure water chamber is formed by cooperating with the pump body 2 and the pump cover 4 . The high-pressure fluid flowing out of the main channel of the impeller 1 flows into the tooth-shaped cavity 3 again and passes through the tooth-shaped groove 1b to perform work to obtain a higher pressure, thereby increasing the head of the centrifugal pump.
泵体2和泵盖4与齿形腔体3配合的部分形状不限于平面,可以加工为弧形表面,与齿形凹槽1b配合时形成更大空间的腔体。The shape of the part of the pump body 2 and the pump cover 4 that cooperates with the tooth-shaped cavity 3 is not limited to a plane, and can be processed into an arc-shaped surface to form a cavity with a larger space when matched with the tooth-shaped groove 1b.
实施例2Example 2
结合图6至图10。Combining Figure 6 to Figure 10.
本例为多级离心泵,如图所示,离心泵叶轮1包括构成离心泵叶轮1的轮盘形盖板,多级离心泵叶轮1有一盖板,盖板有与离心泵的导流体5相对应的安装相对面1c,盖板上相对面1c的表面有多个凹槽1b,凹槽1b环绕相对面1c对称均匀设置,凹槽1b在盖板径向方向向外开口与离心泵的导流体5形成齿形腔体3。This example is a multi-stage centrifugal pump. As shown in the figure, the impeller 1 of the centrifugal pump includes a disc-shaped cover plate that constitutes the impeller 1 of the centrifugal pump. Corresponding to the installation of the opposite surface 1c, the surface of the opposite surface 1c on the cover plate has a plurality of grooves 1b, the grooves 1b are arranged symmetrically and evenly around the opposite surface 1c, and the grooves 1b open outward in the radial direction of the cover plate and are connected to the centrifugal pump. The guide body 5 forms the tooth-shaped cavity 3 .
凹槽1b设置在轮盘形盖板相对面1c的圆周上,数量为24~60个。Grooves 1b are arranged on the circumference of the opposite surface 1c of the disc-shaped cover plate, and the number is 24-60.
两相邻凹槽1b间的凹槽齿1a最大周向厚度与凹槽1b轴向高度之比为0.6~1.5,每个凹槽1b轴向高度为叶轮1盖板厚度的0.4~0.6倍、凹槽1b径向长度约为轴向高度的1.1~2倍。The ratio of the maximum circumferential thickness of the groove tooth 1a between two adjacent grooves 1b to the axial height of the groove 1b is 0.6-1.5, and the axial height of each groove 1b is 0.4-0.6 times the thickness of the cover plate of the impeller 1, The radial length of the groove 1b is about 1.1 to 2 times the axial height.
多级离心泵叶轮1有多组,每组叶轮1有与导流体5转动配合的后盖板,通常在多组叶轮1旋转离心压力下,水反复得到加压,每组盖板分别有与导流体5转动配合的相对面1c,如图9所示;在盖板相对面1c的边缘,本发明设置了凹槽1b,所谓凹槽1b是外端开口类似抽屉的形状,如图6、图7和图10所示,凹槽1b在盖板相对面1c的圆周边缘均匀间隔设置,开口向外;凹槽1b可以是立方体或其他形状。There are multiple sets of impellers 1 in multi-stage centrifugal pumps, and each set of impellers 1 has a back cover that rotates with the deflector 5. Usually, under the centrifugal pressure of multiple sets of impellers 1, the water is repeatedly pressurized. The opposite surface 1c of the guide body 5 rotates, as shown in Figure 9; on the edge of the opposite surface 1c of the cover plate, the present invention is provided with a groove 1b, the so-called groove 1b is a shape similar to a drawer with an outer end opening, as shown in Figure 6, As shown in Fig. 7 and Fig. 10, the grooves 1b are evenly spaced on the peripheral edge of the opposite surface 1c of the cover plate, and the openings are outward; the grooves 1b can be cubes or other shapes.
本例叶轮1前后盖板内侧的流道为普通叶片泵叶轮型式,后盖板外侧加工出齿形的凹槽1b,通过与导流体5的配合形成开口朝向压水室的齿形腔体3。从叶轮1主流道中流出的高压流体再次流入齿形腔体3中经过齿形凹槽1b的多次做功获得更高的压力,从而提高了离心泵的扬程。In this example, the flow channels on the inside of the front and rear cover plates of the impeller 1 are common vane pump impeller types, and a tooth-shaped groove 1b is processed on the outside of the rear cover plate, and a tooth-shaped cavity 3 with an opening facing the pressurized water chamber is formed by cooperating with the guide body 5 . The high-pressure fluid flowing out of the main channel of the impeller 1 flows into the tooth-shaped cavity 3 again and passes through the tooth-shaped groove 1b to perform work to obtain a higher pressure, thereby increasing the head of the centrifugal pump.
导流体5与齿形腔体3配合的部分形状不限于平面,可以加工为弧形表面,与齿形凹槽1b配合时形成更大空间的腔体。The shape of the portion of the guide body 5 that cooperates with the tooth-shaped cavity 3 is not limited to a plane, and can be processed into an arc-shaped surface to form a cavity with a larger space when it cooperates with the tooth-shaped groove 1b.
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| CN104314860A (en) * | 2014-09-24 | 2015-01-28 | 江苏大学 | Impeller for low-specific speed centrifugal pump |
| US10907647B2 (en) * | 2015-08-24 | 2021-02-02 | Woodward, Inc. | Centrifugal pump with serrated impeller |
| CN109899316A (en) * | 2017-12-08 | 2019-06-18 | 张颖 | Accelerate the centrifugal impeller of centrifugal pump |
| CN109322842B (en) * | 2018-11-26 | 2024-03-15 | 昆山佰斯拓机械设备有限公司 | Volute-free centrifugal ventilator with front cover plate blades and notches and working method |
| CN114810623B (en) * | 2022-04-16 | 2023-09-22 | 江苏大学流体机械温岭研究院 | A method and device for health monitoring and evaluation of vane pumps based on Mahalanobis distance |
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| CN1071230A (en) * | 1991-09-23 | 1993-04-21 | 卢才美 | Very-high-lift vortex pump |
| CN2268792Y (en) * | 1995-08-04 | 1997-11-26 | 临沂市水泵厂 | Centrifugal water pump impeller |
| CN203272226U (en) * | 2013-05-06 | 2013-11-06 | 西华大学 | Centrifugal pump impeller |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102006055916A1 (en) * | 2005-11-28 | 2007-07-05 | Aisan Kogyo K.K., Obu | pump |
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2013
- 2013-05-06 CN CN201310163172.6A patent/CN103244456B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2087250U (en) * | 1991-03-25 | 1991-10-23 | 何继国 | High effiency self-suction pump |
| CN1071230A (en) * | 1991-09-23 | 1993-04-21 | 卢才美 | Very-high-lift vortex pump |
| CN2268792Y (en) * | 1995-08-04 | 1997-11-26 | 临沂市水泵厂 | Centrifugal water pump impeller |
| CN203272226U (en) * | 2013-05-06 | 2013-11-06 | 西华大学 | Centrifugal pump impeller |
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| CN103244456A (en) | 2013-08-14 |
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