CN103234410B - The method that bearing groove position is measured and pick-up unit - Google Patents
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Abstract
本发明涉及一种轴承沟位测量的方法,以及用于检测轴承沟位的检测装置II。本发明轴承沟位测量的方法,其中,一、将检测装置I和检测装置II归零待检;二、取一被测件置于检测装置I上进行检测,测得数值为D1;三、将所述被测件置于检测装置II上进行检测,测得数值为D2;四、计算测得数值的变化量,即,D3=D2-D1,其中D3为测量值的变化量;计算被测件沟位的偏差公差值,即,α=D3×K,其中,α为公差值,K为检测装置I及检测装置II的修正系数;及用于轴承沟位测量的检测装置II。计算方法简便,能够快速的计算出被测沟位的公差,计算精度达到微米级;通过简单的装置和沟位精密测量的目的,机械机构稳定,重复精度高,实现自动化,极大的降低人工成本。
The invention relates to a method for measuring the groove position of a bearing and a detection device II for detecting the groove position of the bearing. The method for measuring the bearing groove position of the present invention, wherein, one, the detection device I and the detection device II are reset to zero to be detected; two, a tested piece is placed on the detection device I for detection, and the measured value is D1; three, Place the tested piece on the detection device II for detection, and the measured value is D2; 4. Calculate the variation of the measured value, that is, D3=D2-D1, where D3 is the variation of the measured value; The deviation tolerance value of the groove position of the test piece, that is, α=D3×K, where α is the tolerance value, K is the correction coefficient of the detection device I and the detection device II; and the detection device II used for the measurement of the bearing groove position . The calculation method is simple and can quickly calculate the tolerance of the measured groove position, and the calculation accuracy reaches the micron level; through the simple device and the purpose of precision measurement of the groove position, the mechanical structure is stable, the repeatability is high, and automation is realized, which greatly reduces labor. cost.
Description
技术领域 technical field
本发明涉及一种轴承沟位测量的方法,以及用于检测轴承沟位的检测装置II。 The invention relates to a method for measuring a bearing groove position and a detection device II for detecting the bearing groove position.
背景技术 Background technique
目前精密测量沟位的技术通常都是由微米级的测量探头加上非常精密稳定的机械测量结构由人工来完成,由于人工测量的效率低下和对机械结构的超高要求和多动作协调的缘故,目前的测量成本非常高,而且受制于机械结构还无法实现自动化测量 At present, the technology of precise measurement of groove position is usually completed manually by micron-scale measurement probes and very precise and stable mechanical measurement structures. Due to the low efficiency of manual measurement and the ultra-high requirements for mechanical structures and multi-action coordination , the current measurement cost is very high, and the automatic measurement cannot be realized due to the mechanical structure
发明内容 Contents of the invention
一、要解决的技术问题 1. Technical problems to be solved
本发明的目的是针对现有技术所存在的上述问题,特提供一种测量方法简单,测量精确度高,而且,检测装置II结构简单,制造方便。 The purpose of the present invention is to solve the above-mentioned problems in the prior art, and provide a simple measuring method with high measuring accuracy, and the detection device II has a simple structure and is easy to manufacture.
二、技术方案 2. Technical solution
为解决上述技术问题,本发明轴承沟位测量的方法,其中, In order to solve the above-mentioned technical problems, the method for measuring the bearing groove position of the present invention, wherein,
一、将检测装置I和检测装置II归零待检; 1. Reset the detection device I and the detection device II to zero and wait for detection;
二、取一被测件置于检测装置I上进行检测,测得数值为D1; 2. Take a tested piece and place it on the detection device I for detection, and the measured value is D1;
三、将上述被测件置于检测装置II上进行检测,测得数值为D2; 3. Place the above-mentioned tested piece on the detection device II for detection, and the measured value is D2;
四、计算测得数值的变化量,即,D3=D2-D1,其中D3为测量值的变化量; 4. Calculate the variation of the measured value, that is, D3=D2-D1, where D3 is the variation of the measured value;
计算被测件沟位的偏差公差值,即,α=D3×K,其中,α为公差值,K为检测装置I及检测装置II的修正系数。 Calculate the deviation tolerance value of the groove position of the tested piece, that is, α=D3×K, where α is the tolerance value, and K is the correction coefficient of the detection device I and the detection device II.
作为优化,上述检测装置II通过偏心测量法对被测件进行测量。 As an optimization, the above-mentioned detection device II measures the object under test through an eccentric measurement method.
作为优化,上述偏心测量法是通过检测装置II中的测量球II夹住被测件沟道内壁的一侧面进行测量的,上述测量球II的球心水平连接线与沟道的中心线平行且不重叠。 As an optimization, the above-mentioned eccentricity measurement method is to measure by clamping one side of the inner wall of the channel of the measured piece with the measuring ball II in the detection device II, and the horizontal connection line of the center of the ball II is parallel to the center line of the channel and Do not overlap.
作为优化,上述检测装置I的测量球I贴合在被测件的沟道内,上述测量球I的水平轴线与沟道的中心线相重合。 As an optimization, the measuring ball I of the detection device 1 is attached in the channel of the measured object, and the horizontal axis of the measuring ball I coincides with the center line of the channel.
一种用于轴承沟位测量的检测装置II,其中,包括一固定板及与其相对设置且可左右移动的活动板,上述固定板与活动板之间设有用于贴合被测件的定位板,上述固定板和活动板的下端设置有相互对应的测量器,上述测量器平行设置。 A detection device II for bearing groove position measurement, which includes a fixed plate and a movable plate opposite to it and movable left and right, and a positioning plate for fitting the measured piece is arranged between the fixed plate and the movable plate , the lower ends of the fixed plate and the movable plate are provided with measuring devices corresponding to each other, and the measuring devices are arranged in parallel.
上述定位板为单独的一块固定在固定板上,也可以是单独的一块固定在活动板上,也可以是两块分别固定在固定板和活动板上。 The above-mentioned positioning plate is fixed on the fixed plate alone, also can be fixed on the movable plate independently, also can be fixed on the fixed plate and the movable plate respectively in two.
作为优化,上述测量器为测量球II,上述测量球II的直径小于被测件沟道弧面的直径。 As an optimization, the measuring device is a measuring ball II, and the diameter of the measuring ball II is smaller than the diameter of the curved surface of the channel under test.
作为优化,上述测量器为尖头测量棒或者半圆头测量棒。 As an optimization, the above measuring device is a pointed measuring stick or a semicircular measuring stick.
作为优化,上述测量球II的球心水平连接线与沟道的中心线平行且不重叠。 As an optimization, the horizontal connecting line of the center of the measurement ball II is parallel to and does not overlap with the center line of the channel.
三、本发明的有益效果 Three, the beneficial effect of the present invention
计算方法简便,能够快速的计算出被测沟位的公差,计算精度达到微米级;通过简单的装置和沟位精密测量的目的,机械机构稳定,重复精度高,为自动化测量沟位提供了可能,从而达到极大的降低人工成本。 The calculation method is simple and can quickly calculate the tolerance of the measured groove position, and the calculation accuracy reaches the micron level; through the simple device and the purpose of precise measurement of the groove position, the mechanical structure is stable and the repeatability is high, which provides the possibility for automatic measurement of the groove position , so as to greatly reduce labor costs.
附图说明 Description of drawings
图1是本发明检测装置I对被测件进行检测时的状态图; Fig. 1 is a state diagram when the detection device 1 of the present invention detects the tested object;
图2是本发明检测装置II对被测件进行检测时的状态图。 Fig. 2 is a state diagram when the detection device II of the present invention detects the object under test.
图中,1为固定板,2为活动板,3为定位板,4为测量球I,5为测量球II,6为球心水平连接线,7为中心线,8为测量探头。 In the figure, 1 is a fixed plate, 2 is a movable plate, 3 is a positioning plate, 4 is a measuring ball I, 5 is a measuring ball II, 6 is a horizontal connecting line of the ball center, 7 is a center line, and 8 is a measuring probe.
具体实施方式 detailed description
下面结合附图对本发明轴承沟位测量的方法及检测装置II作进一步说明: The method for measuring the bearing groove position of the present invention and the detection device II will be further described below in conjunction with the accompanying drawings:
实施方式一:如图1和2所示,本发明轴承沟位测量的方法,其中, Embodiment 1: As shown in Figures 1 and 2, the method for measuring the bearing groove position of the present invention, wherein,
一、将检测装置I和检测装置II归零待检,本步骤检测装置I和检测装置II的结构基本相同,而这两个装置中均含有一个测量探头8,在对被测件待检之前,选用一个零位标准件进行归零测试,将上述测量探头8作归零处理,以备待检之用; 1. Reset the detection device I and the detection device II to zero and wait for inspection. In this step, the structures of the detection device I and the detection device II are basically the same, and both devices contain a measuring probe 8. , select a zero standard part to carry out the zeroing test, and perform the zeroing process on the above-mentioned measuring probe 8, in order to be ready for inspection;
二、取一被测件置于检测装置I上进行检测,测得数值为D1; 2. Take a tested piece and place it on the detection device I for detection, and the measured value is D1;
三、将上述被测件置于检测装置II上进行检测,测得数值为D2; 3. Place the above-mentioned tested piece on the detection device II for detection, and the measured value is D2;
四、计算测得数值的变化量,即,D3=D2-D1,其中D3为测量值的变化量,即,检测装置I与检测装置II测得数值的变化量; Four, calculate the amount of change of the measured value, that is, D3=D2-D1, wherein D3 is the amount of change of the measured value, that is, the amount of change of the value measured by the detection device I and the detection device II;
计算被测件沟位的偏差公差值,即,α=D3×K,其中,α为公差值,K为检测装置I及检测装置II的修正系数,也就是沟位相对端面产生每单位变化时反应到测量探头8上的变化倍率。 Calculate the deviation tolerance value of the groove position of the tested piece, that is, α=D3×K, where α is the tolerance value, and K is the correction coefficient of the detection device I and the detection device II, that is, the relative end surface of the groove position generates per unit When changing, it reflects the change magnification on the measuring probe 8 .
上述检测装置II通过偏心测量法对被测件进行测量。上述偏心测量法是通过检测装置II中的测量球II5夹住被测件沟道内壁的一侧面进行测量的,即,在测量过程中,测量球抵在被测件沟道内壁的上表面,上述测量球II5的球心水平连接线6与沟道的中心线7平行且不重叠,上述检测装置II中包含有两个检测球II,上述测量球II5的球心水平连接线6是两个检测球II球心的连接线。 The above-mentioned detection device II measures the object under test through an eccentric measurement method. The above-mentioned eccentric measurement method is to measure by clamping one side of the inner wall of the channel of the measured object with the measuring ball II5 in the detection device II, that is, during the measurement process, the measuring ball touches the upper surface of the inner wall of the measured object channel, The horizontal connection line 6 of the center of the measurement ball II5 is parallel to and does not overlap with the center line 7 of the channel. The detection device II includes two detection balls II, and the horizontal connection line 6 of the center of the measurement ball II5 is two Check the connection line of the center of Ball II.
上述检测装置I的测量球I4贴合在被测件的沟道内,上述测量球I4的球心水平连接线6与沟道的中心线7相重合。 The measuring ball I4 of the detection device 1 is attached in the groove of the measured object, and the horizontal connecting line 6 of the center of the measuring ball I4 coincides with the center line 7 of the groove.
从图1和图2上可以看出,当所测轴承套圈同零位标准件一样无沟位偏差的时候,理论上两次测量所产生的值D1和D2应该完全一致;而当沟位有偏差的时候D2将根据偏差尺寸产生相应的变化,这样2次测量就可以实现沟道深浅的测量和沟位偏差的测量,完全可以实现智能分拣,有效的避免不良品进入后续工序而对后面加工的机床产生撞车,可以有效的保护后续加工车床。 It can be seen from Figure 1 and Figure 2 that when the measured bearing ring is the same as the zero standard part and has no groove position deviation, the values D1 and D2 generated by the two measurements should be completely consistent in theory; and when the groove position When there is a deviation, D2 will produce corresponding changes according to the deviation size, so that the measurement of the depth of the channel and the measurement of the deviation of the channel position can be realized by two measurements, which can completely realize intelligent sorting, and effectively prevent defective products from entering the subsequent process. The subsequent processing of the machine tool will cause a collision, which can effectively protect the subsequent processing of the lathe.
如图2所示,一种用于轴承沟位测量的检测装置II,其中,包括一固定板1及与其相对设置且可左右移动的活动板2,上述固定板1与活动板2之间设有用于贴合被测件的定位板3,上述固定板1和活动板2的下端设置有相互对应的测量器,上述测量器平行设置。 As shown in Figure 2, a detection device II for bearing groove position measurement, which includes a fixed plate 1 and a movable plate 2 which is arranged opposite to it and can move left and right. There is a positioning plate 3 for attaching the measured piece, the lower ends of the fixed plate 1 and the movable plate 2 are provided with measuring instruments corresponding to each other, and the measuring instruments are arranged in parallel.
上述定位板3为单独的一块固定在固定板1上,也可以是单独的一块固定在活动板2上,也可以是两块分别固定在固定板1和活动板2上,而本实施例定位板是固定在固定板1上。 The above-mentioned positioning plate 3 is fixed on the fixed plate 1 independently, also can be fixed on the movable plate 2 independently, also can be two respectively fixed on the fixed plate 1 and the movable plate 2, and the present embodiment locates The plate is fixed on the fixed plate 1.
上述测量器为测量球II5,上述测量球II5的直径小于被测件沟道弧面的直径;当然,除此以外上述测量器还可以为尖头测量棒或者半圆头测量棒。 The above-mentioned measuring device is a measuring ball II5, and the diameter of the above-mentioned measuring ball II5 is smaller than the diameter of the curved surface of the channel under test; of course, in addition, the above-mentioned measuring device can also be a pointed measuring rod or a semicircular measuring rod.
上述测量球II5的球心水平连接线6与沟道的中心线7平行且不重叠。 The horizontal connecting line 6 of the center of the measurement ball II5 is parallel to and does not overlap with the center line 7 of the channel.
上述被测件为轴承套圈。 The above-mentioned tested part is a bearing ring.
上述被测件比沟道圆弧尺寸较小的测量球II5固定在固定板1及活动板2上,移动活动板2并使测量球II5卡在轴承套圈的沟道内,并且因为轴承套圈定位板3距离测量球II5球心的距离小于半个轴承厚度的关系,测量球II5只能卡在轴承套圈半边的沟道里,同时会把轴承套圈挤压在定位板3上,通过固定的测量探头8测量活动板2的位移,然后通过测量探头8确定数值的变化。 The above-mentioned measuring ball II5, which is smaller than the arc size of the channel, is fixed on the fixed plate 1 and the movable plate 2, and the movable plate 2 is moved to make the measuring ball II5 stuck in the channel of the bearing ring, and because the bearing ring The distance between the positioning plate 3 and the center of the measuring ball II5 is less than half the thickness of the bearing. The measuring ball II5 can only be stuck in the groove on the half side of the bearing ring, and at the same time, the bearing ring will be squeezed on the positioning plate 3. The measuring probe 8 measures the displacement of the movable plate 2, and then the change of the value is determined by the measuring probe 8.
如图1所示,检测装置I的测量球I4基本上与被测的轴承套圈的沟道相配合,而检测装置I中的两个测量球I4球心水平连接线6与轴承套圈的中心线7是重合的。 As shown in Figure 1, the measuring ball I4 of the detection device 1 is basically matched with the groove of the bearing ring to be tested, and the horizontal connecting line 6 of the two measuring balls I4 in the detection device 1 is connected to the groove of the bearing ring. The centerlines 7 are coincident.
上述活动板2移动方式可以采用弹簧,保证测量球压在轴承套圈上的力始终一致,测量更准确,寿命更长。 The above movable plate 2 can be moved by a spring to ensure that the force of the measuring ball pressed on the bearing ring is always consistent, the measurement is more accurate and the service life is longer.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理和算法原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。 The above description is only the preferred implementation mode of the present invention, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the technical principles and algorithm principles of the present invention. Improvements and retouches should also be considered within the protection scope of the present invention.
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| CN104325357B (en) * | 2014-10-31 | 2016-08-17 | 黄石哈特贝尔精密锻造有限公司 | Lasso inner groove on-line water flushing device |
| CN105003554B (en) * | 2015-08-03 | 2018-01-23 | 昆山康斯特精密机械有限公司 | Hub bearing outer ring channel level detection apparatus rotating mechanism |
| CN112044792B (en) * | 2020-08-29 | 2022-04-22 | 昆山轴研自动化设备有限公司 | Bearing ring groove position deviation detection mechanism and ring detection machine using same |
| CN115388829B (en) * | 2022-09-21 | 2024-10-15 | 八环科技集团股份有限公司 | Channel processing offset detection method for ultra-large channel curvature roller bearing |
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| CN102032850B (en) * | 2009-09-28 | 2013-01-30 | 上海联合滚动轴承有限公司 | Device and method for measuring diameters of internal and external raceways of wind power bearing |
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| DE2818467A1 (en) * | 1977-04-29 | 1978-11-02 | Erde Sa | DEVICE FOR MEASURING THE RADIUS OF A THROAT |
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