CN103217431A - Image detection method of SMT screen plate - Google Patents

Image detection method of SMT screen plate Download PDF

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Publication number
CN103217431A
CN103217431A CN2012100158849A CN201210015884A CN103217431A CN 103217431 A CN103217431 A CN 103217431A CN 2012100158849 A CN2012100158849 A CN 2012100158849A CN 201210015884 A CN201210015884 A CN 201210015884A CN 103217431 A CN103217431 A CN 103217431A
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CN
China
Prior art keywords
web plate
image
opening file
smt web
original opening
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Pending
Application number
CN2012100158849A
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Chinese (zh)
Inventor
魏志凌
宁军
吉剑青
马秀云
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Kunshan Theta Micro Co Ltd
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Kunshan Theta Micro Co Ltd
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Application filed by Kunshan Theta Micro Co Ltd filed Critical Kunshan Theta Micro Co Ltd
Priority to CN2012100158849A priority Critical patent/CN103217431A/en
Publication of CN103217431A publication Critical patent/CN103217431A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the technical field of SMT screen plate detection and discloses an image detection method of a SMT screen plate. The image detection method comprises the following steps of importing original opening file data, scanning a SMT screen plate to obtain a SMT screen plate image, storing the SMT screen plate image, selecting at least two original opening file points as mapping points, selecting at least two SMT screen plate image points corresponding to the original opening file as mapping points, carrying out one-to-one mapping of the original opening file and the SMT screen plate image, carrying out matching of the original opening file and the SMT screen plate image according to an image point matching relationship, and detecting holes on the SMT screen plate. The image detection method can replace the existing method that an operator determinates if a screen plate has the extra/missing hole by naked eyes. Therefore, the image detection method reduces the influence produced by personal errors on the detection result, and improves a detection rate and detection accuracy. The image detection method realizes machine detection, avoids instability caused by artificial judgment, and improves detection efficiency.

Description

A kind of image detecting method of SMT web plate
Technical field
The present invention relates to SMT web plate detection technique field, particularly relate to a kind of image detecting method of SMT web plate.
Background technology
In SMT web plate manufacturing enterprise the manual detection mode is adopted in the detection of hole parameters such as the few hole of product porous substantially at present, for example use the inspection of the overlapping web plate printing opacity of tracing paper.Can check fast for the web plate that hole count is less, if but web plate hole count more (3k-5k even more than the 1W), supervisory personnel's inspection difficulty improves greatly.Usually the web plate professional of 3k-5k needed checked in 3-5 minute, if the web plate perforate is more than 1W then need the detection repeatedly of more time even 2-3 time just can finish.In testing process, testing staff's quality and skill level have determined the height of verification and measurement ratio and detection speed.
In SMT web plate industry, traditional AOI (automated optical detection) equipment also can be used for the few hole of porous and detect, but since the characteristics decision of equipment own use in following problem: the AOI apparatus expensive, being applied in the few hole of web plate porous, to detect cost higher; AOI uses the high-resolution camera as the equipment that obtains image, image contraposition splicing difficulty in being applied to large format product scanning process.Therefore a kind of SMT web plate detection method that effectively substitutes manual detection need be provided, think that with minimizing error to result's influence, can be applied to the significantly detection of product simultaneously.
Summary of the invention
(1) technical matters that will solve
The technical problem to be solved in the present invention is to solve operating personnel to judge by naked eyes whether web plate is porous, few hole, reduces the influence of personal error to the result, improves the speed and the accuracy that detect.
(2) technical scheme
In order to solve the problems of the technologies described above, the invention provides a kind of image detecting method of SMT web plate, described method comprises:
Import original opening file data, scanning SMT web plate material object obtains SMT web plate image and storage;
Choose at least two points of original opening file as mapping point, choose SMT web plate image at least two points corresponding as mapping point with described original opening file; Original opening file and SMT web plate image are shone upon one by one;
According to the matching relationship of mapping point, original opening file and SMT web plate image are mated, the hole on the SMT web plate is detected.
Preferred as technique scheme, the mapping point of choosing is: 2 points in the original opening file on the diagonal line; Mapping point is 2 points on the diagonal line corresponding with described original opening file in the SMT web plate image.
Preferred as technique scheme comprises also before the described scanning SMT web plate material object sweep parameter is set that described sweep parameter comprises the precision of preview, the pattern that the preview figure uses, scanning accuracy, the pattern that scanning patter uses, importing correction file.
Preferred as technique scheme also comprises after the described scanning SMT web plate material object and detects scanning SMT web plate image, when the image of scanning has the figure of disappearance or scanning to take place to misplace, resets sweep parameter.
Preferred as technique scheme also comprises after the original opening file of described importing detecting importing original opening file data, when reporting an error when wrong appears in software, imports original opening file again.
Preferred as technique scheme, judge whether original opening file and SMT web plate image carry out complete corresponding described original opening file and SMT web plate image are also comprised after shining upon one by one, to at once, choose the mapping point of opening file and SMT web plate image when not exclusively again.
Preferred as technique scheme, described method also comprises, detects SMT web plate and original opening file not exclusively at once, the reason of detection SMT web plate defective.
(3) beneficial effect
The image detecting method of a kind of SMT web plate that technique scheme provided, described method comprises: import original opening file data, scanning SMT web plate material object obtains SMT web plate image and storage; Choose at least two points of original opening file as mapping point, choose SMT web plate image at least two points corresponding as mapping point with described original opening file; Original opening file and SMT web plate image are shone upon one by one; According to the matching relationship of mapping point, original opening file and SMT web plate image are mated, the hole on the SMT web plate is detected.The technical program can replace operating personnel to judge by naked eyes whether web plate is porous, few hole, reduces the influence of personal error to the result, improves the speed and the accuracy that detect.Realize the machine detection, solved the instability that causes by artificial judgement, improved detection efficiency.
Description of drawings
Fig. 1 is the image detecting method schematic flow sheet of SMT web plate in the embodiment of the invention 1;
Fig. 2 is the image detecting method schematic flow sheet of SMT web plate in the embodiment of the invention 2.
Embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples are used to illustrate the present invention, but are not used for limiting the scope of the invention.
Embodiment 1
In conjunction with Fig. 1, Fig. 1 is the image detecting method schematic flow sheet of SMT web plate in the embodiment of the invention 1.A kind of image detecting method of SMT web plate, this method comprises: import original opening file data, scanning SMT web plate material object obtains SMT web plate image and storage; Choose at least two points of original opening file as mapping point, choose SMT web plate image at least two points corresponding as mapping point with original opening file; Original opening file and SMT web plate image are shone upon one by one; According to the matching relationship of mapping point, original opening file and SMT web plate image are mated, the hole on the SMT web plate is detected.Scanner is to realize the detection in SMT web plate porous or few hole with low-cost and the simple means of trying one's best, for the user provides a kind of advantages of simplicity and high efficiency scanning detection method.In production testing, reduce the human factor influence, and provide advanced detection means statistics to export examining report accurately, guarantee whole testing process stable and controllable.SMT web plate scanner can be used for the inspection of semifinished product link that the SMT web plate is produced, and sweep object comprises the net that stretches tight, do not stretch tight web plate, circuit board and the soft board of net, and the checked object that this method can be used for is very extensive.
The mapping point of choosing is: 2 points in the original opening file on the diagonal line; Mapping point is 2 points on the diagonal line corresponding with original opening file in the SMT web plate image.By 2 correspondences SMT web plate image and original opening file well are mapped, are convenient to following matching operation.Certainly also can select 3 mappings to the selection of mapping point, a point as on two points on the diagonal line and relative another diagonal line can carry out correspondence with SMT web plate image and original opening file so more accurately.
Also comprise before the scanning SMT web plate material object sweep parameter is set, sweep parameter comprises the precision of preview, the pattern that the preview figure uses, and scanning accuracy, the pattern that scanning patter uses imports correction file.Can be by sweep parameter is set so that the SMT web plate material picture that scanning obtains is more clear, design feature is clear and definite, is convenient to handle.
Also comprise after the scanning SMT web plate material object and detect scanning SMT web plate image, when the image of scanning has the figure of disappearance or scanning that dislocation takes place, reset sweep parameter.By detecting scanning SMT web plate image, can be so that the contrast in later stage, avoid not fogging defective such as clear to cause the processing time long, or situation such as invalidation take place.
Comprise that also detection imports original opening file data after importing original opening file, when mistake appears in software, report an error, import original opening file again.
Original opening file and SMT web plate image also comprised after shining upon one by one judge that whether original opening file and SMT web plate image carry out complete corresponding, at once, chooses the mapping point of opening file and SMT web plate image when not exclusively again.
Method also comprises, detects SMT web plate and original opening file not exclusively at once, detects the reason of SMT web plate defective.
Embodiment 2
Concrete grammar is in conjunction with Figure of description 2, and this embodiment 2 specifically comprises: S1: import original opening file data; S2: scanning SMT web plate material object obtains SMT web plate image and storage; Above-mentioned steps is optimum embodiment only, and S1 and S2 step also can exchange sequences in the present embodiment, for example can scan SMT web plate material object earlier, obtain SMT web plate image and storage after, import original opening file data again.S3: choose at least two points of original opening file as mapping point; S4: choose SMT web plate image at least two points corresponding as mapping point with original opening file; The same, this S3 and S4 step are selected original opening File mapping point and S5 earlier: original opening file and SMT web plate image are shone upon one by one also in no particular order; S6: according to the matching relationship of mapping point, original opening file and SMT web plate image are mated, the hole on the SMT web plate is detected; S7: comparing result is exported.
Preferably the mapping point of choosing among the S3 is: 2 points in the original opening file on the diagonal line; Among the S4 in the SMT web plate image mapping point be 2 points on the diagonal line corresponding with original opening file.
Also comprise S21 before the S2: sweep parameter is set, and sweep parameter comprises the precision of preview, the pattern that the preview figure uses, and scanning accuracy, the pattern that scanning patter uses imports correction file.
S2 specifically also comprises S22: detect scanning SMT web plate image, when the image of scanning has the figure of disappearance or scanning that dislocation takes place, carry out S21.
Specifically also comprise S11 among the S1: detect and import original opening file data, when mistake appears in software, report an error, import original opening file data again.
S3 specifically also comprises S31: judge whether to obtain two mapping points of original opening file, in the time can not obtaining, reset original opening file parameters.
S4 specifically comprises S41: judge whether to obtain SMT web plate image two mapping points corresponding with original opening file, in the time can not obtaining, reset original opening file parameters.
S5 also comprises S51: judge that whether original opening file and SMT web plate image carry out fully corresponding, at once, carries out S3 when not exclusively.
S7 also comprises S71: detect SMT web plate and original opening file not exclusively at once, detect the reason of SMT web plate defective.
As can be seen from the above embodiments, the embodiment of the invention provides a kind of image detecting method of SMT web plate, and described method comprises: import original opening file data, scanning SMT web plate material object obtains SMT web plate image and storage; Choose at least two points of original opening file as mapping point, choose SMT web plate image at least two points corresponding as mapping point with described original opening file; Original opening file and SMT web plate image are shone upon one by one; According to the matching relationship of mapping point, original opening file and SMT web plate image are mated, the hole on the SMT web plate is detected.The technical program can replace operating personnel to judge by naked eyes whether web plate is porous, few hole, reduces the influence of personal error to the result, improves the speed and the accuracy that detect.Realize the machine detection, solved the instability that causes by artificial judgement, improved detection efficiency.
It below only is preferred implementation of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the technology of the present invention principle; can also make some improvement and replacement, these improvement and replacement also should be considered as protection scope of the present invention.

Claims (7)

1. the image detecting method of a SMT web plate is characterized in that, described method comprises:
Import original opening file data, scanning SMT web plate material object obtains SMT web plate image and storage;
Choose at least two points of original opening file as mapping point, choose SMT web plate image at least two points corresponding as mapping point with described original opening file; Original opening file and SMT web plate image are shone upon one by one;
According to the matching relationship of mapping point, original opening file and SMT web plate image are mated, the hole on the SMT web plate is detected.
2. the image detecting method of SMT web plate according to claim 1 is characterized in that, the mapping point of choosing is: 2 points in the original opening file on the diagonal line; Mapping point is 2 points on the diagonal line corresponding with described original opening file in the SMT web plate image.
3. the image detecting method of SMT web plate according to claim 2, it is characterized in that, also comprise before the described scanning SMT web plate material object sweep parameter is set, described sweep parameter comprises the precision of preview, the pattern that the preview figure uses, scanning accuracy, the pattern that scanning patter uses imports correction file.
4. the image detecting method of SMT web plate according to claim 3, it is characterized in that, also comprise after the described scanning SMT web plate material object and detect scanning SMT web plate image, when the image of scanning has the figure of disappearance or scanning that dislocation takes place, reset sweep parameter.
5. the image detecting method of SMT web plate according to claim 1 is characterized in that, also comprises after the original opening file of described importing detecting importing original opening file data, reports an error when mistake appears in software, imports original opening file again.
6. the image detecting method of SMT web plate according to claim 2, it is characterized in that, judge whether original opening file and SMT web plate image carry out complete corresponding described original opening file and SMT web plate image are also comprised after shining upon one by one, to at once, choose the mapping point of opening file and SMT web plate image when not exclusively again.
7. the image detecting method of SMT web plate according to claim 2 is characterized in that, described method also comprises, detects SMT web plate and original opening file not exclusively at once, detects the reason of SMT web plate defective.
CN2012100158849A 2012-01-19 2012-01-19 Image detection method of SMT screen plate Pending CN103217431A (en)

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Application publication date: 20130724