CN103203504A - Expanding gear hobbing mould - Google Patents
Expanding gear hobbing mould Download PDFInfo
- Publication number
- CN103203504A CN103203504A CN 201310160475 CN201310160475A CN103203504A CN 103203504 A CN103203504 A CN 103203504A CN 201310160475 CN201310160475 CN 201310160475 CN 201310160475 A CN201310160475 A CN 201310160475A CN 103203504 A CN103203504 A CN 103203504A
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- CN
- China
- Prior art keywords
- gear
- expanding
- ring
- gear hobbing
- annular
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 210000004907 Glands Anatomy 0.000 claims description 18
- 239000000725 suspension Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Abstract
The invention discloses an expanding gear hobbing mould which comprises a base. A support table which is used for supporting and positioning a to-be-processed gear ring is arranged on the base; the support table is provided with an inner chamber; ring-shaped tensioning arms which can laterally expand outwards from the center of the inner chamber are arranged in the inner chamber; the external side faces of the ring-shaped tensioning arms are in expanding connection with the inner side face of the to-be-processed gear ring; a hydraulic system which is used for driving the ring-shaped tensioning arms to move is arranged in the inner chamber; and the hydraulic system comprises a hydrocylinder which is fixed at the bottom of the support table and a piston rod which is respectively connected with the external side faces of the ring-shaped tensioning arms at two sides of the hydrocylinder. The expanding gear hobbing mould effectively solves the problem that as fixing nuts need to be unscrewed every time gear rings of a gear hobbing machine are assembled and disassembled in the current processing of gear rings, the time and the labor are wasted and the processing quality of the gear rings is affected because of the inconsistency in the tightness degree of fixing nuts due to the adoption of manual operation. The expanding gear hobbing mould has the advantages of simplicity in structure and high efficiency in gear hobbing.
Description
Technical field
The present invention relates to machinery manufacturing technology field, more particularly, relate to a kind of expanding-contracting type gear hobbing mold.
Background technology
In today that the Automation in Mechanical Working degree improves day by day, carry out in the Gear Production process in enormous quantities, how when improving machining accuracy, to reduce the clamping workpiece time, be the problem that presses for solution.Flywheel ring gear is anchored on the flywheel outer rim after the cooling through being set on the flywheel outer rim after the heating, is used for and the starter gear engagement, drives crankshaft rotating, pilots engine.---the detection of blank---modifier treatment---machined into---gear hobbing---boring---Quenching Treatment---flaw detection---high tempering---detection---packing that the processing technology of gear ring generally comprises following steps: blank forging.
CN202367295U discloses a kind of centering gear hobbing anchor clamps for inside spline wheel gear.A kind of centering gear hobbing anchor clamps, the clamping element that comprises base, mandrel and be located at the cushion cover on the mandrel, elastic corrugated cover, compressing member, gland and be used for adjusting gland and cushion cover spacing; The mandrel bottom is installed on the base, cushion cover is installed on the base by mandrel and is set in the bottom of mandrel, elastic corrugated cover is fixed on the mandrel middle part, the position is between cushion cover and the gland, and the diameter of elastic corrugated cover is less than the cushion cover of its below and the gland of top, gland is set in mandrel top, and gland is corresponding with the cushion cover of its below, and the clamping element that is used for adjustment gland and cushion cover spacing is in the gland top; Compressing member is located on the mandrel between elastic corrugated cover and the gland.
Above-mentioned gear ring stationary fixture adopts gear ring is enclosed within on the mandrel then with the fixing mode of hold-down nut, though can guarantee that follow-up gear hobbing is more stable, makes gear hobbing precision height, and gear hobbing is effective.All must turn on hold-down nut but this frame mode loads and unloads gear ring at every turn, not only waste time and energy, and owing to be manually-operated, the elasticity of each hold-down nut is inconsistent, has influenced the quality of gear ring.
CN201089048Y discloses a kind of gear-hobbing machine hydraulically operated fixture, the gear-hobbing machine hydraulically operated fixture comprises base, bearing, piston, mandrel and hydraulic circuit, be provided with bearing above the base, the centre is provided with oil cylinder, the bottom of base is provided with and connects dish, and piston is arranged in the oil cylinder, connects mandrel on the piston, mandrel is upward through bearing, and the top of mandrel is provided with fixture.It has solved present gear-hobbing machine effectively and has loaded and unloaded gear at every turn and all must turn on hold-down nut, not only waste time and energy, and the elasticity of each hold-down nut is inconsistent under the manually-operated, influences the problem of the quality of gear.
Though it is simple in structure that above-mentioned utility model has, gear is easy to loading and unloading, and crudy is good, the advantage that gear hobbing efficient is high.But the hydraulic drive mechanism of this hydraulic pressure gear hobbing frock is located at frock inside, offers the endoporus as oil cylinder in binding site inside such as the base of frock and bearings.
Summary of the invention
At the deficiency that prior art exists, technical problem to be solved by this invention is, provide a kind of accurate positioning, dismounting easy, effectively guarantee gear hobbing precision and working (machining) efficiency and improve the expanding-contracting type gear hobbing mold in service life.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of expanding-contracting type gear hobbing mold, comprise base, be provided with one at base and be used for supporting the brace table of locating gear ring to be processed, described brace table has an inner chamber, being provided with in this inner chamber can be from the annular means for belt tension of the outside lateral magnification of described lumen centers, annular means for belt tension lateral surface is connected with the medial surface tensioner of described gear ring to be processed, be provided with the hydraulic system that drives annular means for belt tension motion in inner chamber, described hydraulic system is formed by being fixed on the hydraulic jack of supporting the platform bottom and the piston rod that links to each other with the annular means for belt tension medial surface of hydraulic jack both sides respectively.
Above-mentioned expanding-contracting type gear hobbing mold, described annular means for belt tension top are provided with the detent mechanism for vertically fixing gear ring to be processed.
Above-mentioned expanding-contracting type gear hobbing mold, described detent mechanism by self-supporting platform bottom extend upward setting backstay, pass that backstay acts on the location gland on the gear ring to be processed and the clamp nut that is connected with the backstay screw top be located on the gland of location is formed.
Above-mentioned expanding-contracting type gear hobbing mold, the bottom of described annular means for belt tension and brace table bottom are connected by track-type facilities.
Above-mentioned expanding-contracting type gear hobbing mold, described location gland is provided with easy-to-dismount suspension ring.
The advantage of expanding-contracting type gear hobbing mold of the present invention is: be used for the gear ring gear hobbing and add man-hour, clamping for gear ring in enormous quantities, do not need to use the spanner tighten the screws in the clamping process, time saving and energy saving, efficiently solving in the processing of present gear ring gear-hobbing machine loads and unloads gear ring at every turn and all must turn on hold-down nut, not only waste time and energy, and the elasticity of each hold-down nut is inconsistent under the manually-operated, influence the problem of gear ring crudy, and hydraulic power is arranged on outside the mold, avoided traditional tensioner frock to leak because of flexible wearing and tearing build-up of pressure repeatedly, influence expanding force, cause the generation of problem such as machining accuracy reduction, and the workpiece that processes can take out directly, realized the location, no gap of anchor clamps and workpiece endoporus, positioning accuracy is good, the location is rapid, and the present invention is simple in structure, gear hobbing efficient height.
Description of drawings
Fig. 1 is structural representation of the present invention.
The specific embodiment
Below in conjunction with specific embodiment the present invention is described in further details;
As shown in Figure 1, a kind of expanding-contracting type gear hobbing mold, comprise base 1, be provided with one at base 1 and be used for supporting the brace table 3 of locating gear ring 2 to be processed, this brace table 3 has an inner chamber 4, and being provided with in this inner chamber 4 can be from the annular means for belt tension 5 of the outside lateral magnification in the center of inner chamber 4, and the bottom of the bottom of annular means for belt tension 5 and brace table 3 is connected by track-type facilities, this fit system is this area traditional connected mode commonly used, in this few explanation.The lateral surface of annular means for belt tension 5 is connected with the medial surface tensioner of gear ring 2 to be processed, for improving the tensioner locating effect, prevent annular means for belt tension 5 wearing and tearing, the influence location, at annular means for belt tension lateral surface 51, along a plurality of abrasionproof damping parts 6 of axially being evenly equipped with of annular means for belt tension 51.Be provided with the hydraulic system 7 that drives annular means for belt tension 5 motions in inner chamber 4, this hydraulic system 7 is made up of the hydraulic jack 71 that is fixed on the bottom of supporting platform 3 and the piston rod 72 that links to each other with the medial surface of the annular means for belt tension 5 of hydraulic jack 71 both sides respectively.Be provided with for the detent mechanism 8 of vertically fixing gear ring 2 to be processed at the top of annular means for belt tension 5.Detent mechanism 8 by the bottom of self-supporting platform 3 extend upward setting backstay 81, pass backstay 81 and act on the location gland 82 on the gear ring 2 to be processed and be located at the clamp nut 83 that the screw top with backstay 81 of location on the gland 82 be connected and form.For ease of operating and pick and place workpiece, location gland 82 is provided with easy-to-dismount suspension ring 9.
Certainly, above-mentioned explanation is not to be limitation of the present invention, and the present invention also is not limited to above-mentioned giving an example; those skilled in the art; in essential scope of the present invention, the variation of making, remodeling, interpolation or replacement all should belong to protection scope of the present invention.
Claims (5)
1. expanding-contracting type gear hobbing mold, comprise base, be provided with one at base and be used for supporting the brace table of locating gear ring to be processed, it is characterized in that: described brace table has an inner chamber, being provided with in this inner chamber can be from the annular means for belt tension of the outside lateral magnification of described lumen centers, annular means for belt tension lateral surface is connected with the medial surface tensioner of described gear ring to be processed, be provided with the hydraulic system that drives annular means for belt tension motion in inner chamber, described hydraulic system is formed by being fixed on the hydraulic jack of supporting the platform bottom and the piston rod that links to each other with the annular means for belt tension medial surface of hydraulic jack both sides respectively.
2. expanding-contracting type gear hobbing mold according to claim 1 is characterized in that: described annular means for belt tension top is provided with the detent mechanism for vertically fixing gear ring to be processed.
3. expanding-contracting type gear hobbing mold according to claim 2 is characterized in that: described detent mechanism by self-supporting platform bottom extend upward setting backstay, pass that backstay acts on the location gland on the gear ring to be processed and the clamp nut that is connected with the backstay screw top be located on the gland of location is formed.
4. expanding-contracting type gear hobbing mold according to claim 3 is characterized in that: be connected by track-type facilities bottom the bottom of described annular means for belt tension and the brace table.
5. expanding-contracting type gear hobbing mold according to claim 4, it is characterized in that: described location gland is provided with easy-to-dismount suspension ring.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201310160475 CN103203504A (en) | 2013-05-05 | 2013-05-05 | Expanding gear hobbing mould |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201310160475 CN103203504A (en) | 2013-05-05 | 2013-05-05 | Expanding gear hobbing mould |
Publications (1)
Publication Number | Publication Date |
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CN103203504A true CN103203504A (en) | 2013-07-17 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 201310160475 Pending CN103203504A (en) | 2013-05-05 | 2013-05-05 | Expanding gear hobbing mould |
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CN (1) | CN103203504A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103706892A (en) * | 2013-12-30 | 2014-04-09 | 重庆机床(集团)有限责任公司 | Hobbing clamp for clamping a plurality of parts with big gear rings |
CN104772533A (en) * | 2015-05-05 | 2015-07-15 | 江苏亚美特齿轮有限公司 | Tooth cutting clamp for gear rings |
CN105195835A (en) * | 2015-10-19 | 2015-12-30 | 重庆民发汽车配件有限责任公司 | Outer gear ring press-fitting tool |
CN105195834A (en) * | 2015-10-19 | 2015-12-30 | 重庆民发汽车配件有限责任公司 | Hobbing method for multiple outer gear rings |
CN106363252A (en) * | 2016-11-04 | 2017-02-01 | 浙江工贸职业技术学院 | Hobbing clamp for clamping multiple big gear ring parts |
-
2013
- 2013-05-05 CN CN 201310160475 patent/CN103203504A/en active Pending
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103706892A (en) * | 2013-12-30 | 2014-04-09 | 重庆机床(集团)有限责任公司 | Hobbing clamp for clamping a plurality of parts with big gear rings |
CN103706892B (en) * | 2013-12-30 | 2016-05-04 | 重庆机床(集团)有限责任公司 | A kind of gear-hobbing clamp for the multiple bull gear parts of clamping |
CN104772533A (en) * | 2015-05-05 | 2015-07-15 | 江苏亚美特齿轮有限公司 | Tooth cutting clamp for gear rings |
CN104772533B (en) * | 2015-05-05 | 2017-02-01 | 江苏亚美特齿轮股份有限公司 | Tooth cutting clamp for gear rings |
CN105195835A (en) * | 2015-10-19 | 2015-12-30 | 重庆民发汽车配件有限责任公司 | Outer gear ring press-fitting tool |
CN105195834A (en) * | 2015-10-19 | 2015-12-30 | 重庆民发汽车配件有限责任公司 | Hobbing method for multiple outer gear rings |
CN105195835B (en) * | 2015-10-19 | 2017-04-05 | 重庆民发汽车配件有限责任公司 | A kind of external toothing press-fitting tool |
CN105195834B (en) * | 2015-10-19 | 2017-11-17 | 盐城恒发精密齿轮有限公司 | The hobbing method of more than one piece external toothing |
CN106363252A (en) * | 2016-11-04 | 2017-02-01 | 浙江工贸职业技术学院 | Hobbing clamp for clamping multiple big gear ring parts |
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Legal Events
Date | Code | Title | Description |
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PB01 | Publication | ||
C06 | Publication | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130717 |
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C02 | Deemed withdrawal of patent application after publication (patent law 2001) |