CN103196481B - Calibrating device and calibrating method of mine fiber grating sensor - Google Patents

Calibrating device and calibrating method of mine fiber grating sensor Download PDF

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CN103196481B
CN103196481B CN201310134523.0A CN201310134523A CN103196481B CN 103196481 B CN103196481 B CN 103196481B CN 201310134523 A CN201310134523 A CN 201310134523A CN 103196481 B CN103196481 B CN 103196481B
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fiber grating
optical fiber
grating sensor
pressure
calibration
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CN103196481A (en
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方新秋
梁敏富
刘晓宁
吕明俊
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China University of Mining and Technology CUMT
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Abstract

一种矿用光纤光栅传感器的标定装置及标定方法,属于矿用传感器的标定装置及标定方法。所述的装置包括保护柜、安置在保护柜外的油箱液位显示计、安置有高精度压力表和功能按钮的控制箱、安装有手动控制阀和电磁控制阀的操作台、液压站和安装有拉伸油缸的试验架,其中拉伸油缸通过油管与操作台连接,与拉伸油缸相连的油缸活塞杆安置在实验架内,夹具设置在实验架的一端,用于固定待标定构件。当标定矿用光纤光栅传感器时,通过油缸将油压作用于传感器完成标定,油压加载过程平稳,保证了光纤光栅传感器受力均匀;可实现电磁和手动双重控制方式,能够无缝切换;装置启动快速、控制方便、安全可靠、通用性好,具有较大的实际应用价值。

The invention relates to a calibration device and a calibration method of a mine optical fiber grating sensor, belonging to the calibration device and the calibration method of a mine sensor. The device includes a protection cabinet, a fuel tank liquid level indicator placed outside the protection cabinet, a control box with a high-precision pressure gauge and function buttons, an operation console with a manual control valve and an electromagnetic control valve, a hydraulic station and an installation A test stand with a stretching cylinder, where the stretching cylinder is connected to the console through oil pipes, the piston rod of the cylinder connected to the stretching cylinder is placed in the test stand, and the clamp is set at one end of the test stand to fix the components to be calibrated. When calibrating the optical fiber grating sensor for mining, the oil pressure is applied to the sensor through the oil cylinder to complete the calibration, and the oil pressure loading process is stable, which ensures that the optical fiber grating sensor is evenly stressed; it can realize electromagnetic and manual dual control methods, and can switch seamlessly; the device Quick start, convenient control, safety and reliability, good versatility, and great practical application value.

Description

矿用光纤光栅传感器的标定装置及标定方法Calibration device and calibration method of mine fiber grating sensor

技术领域 technical field

本发明涉及一种矿用传感器的标定装置及标定方法,特别是一种矿用光纤光栅传感器的标定装置及标定方法。 The invention relates to a calibration device and a calibration method of a mine sensor, in particular to a calibration device and a calibration method of a mine optical fiber grating sensor.

背景技术 Background technique

我国煤矿安全事故常有发生,使得国家及各部门对煤矿安全逐步重视。虽然我国煤矿安全监测得到很好的推广与应用,但是现有的煤矿安全监测领域仍受到前所未有的考验,对现有煤矿安全监测越来越重视,同时对其要求也越来越高。光纤光栅自问世以来,已广泛应用于光纤传感领域,特别是近年来,光纤光栅传感器的发展及应用。光纤光栅传感技术是随着光纤光栅制作技术的发展而崛起的一种崭新的传感技术。 Coal mine safety accidents often occur in our country, which makes the country and various departments pay more and more attention to coal mine safety. Although my country's coal mine safety monitoring has been well promoted and applied, the existing field of coal mine safety monitoring is still subject to unprecedented challenges. Since the advent of fiber gratings, they have been widely used in the field of fiber optic sensing, especially in recent years, the development and application of fiber grating sensors. Fiber Bragg grating sensing technology is a brand-new sensing technology rising with the development of fiber grating manufacturing technology.

目前我国煤矿安全监测系统所用的均是传统的机械式或者电阻式传感器,而相比较传统的传感器,光纤光栅传感器具有抗电磁干扰、抗腐蚀、电绝缘、高灵敏度等优点。因此,将光纤光栅传感器用于石油、岩土、煤矿等领域扩展已成为趋势,并得到现场验证。虽然光纤光栅传感器发展迅速并且应用广泛,但是到目前为止,市场上没有专门的矿用光纤光栅传感器的标定装置及标定方法,现在社会上使用的光纤光栅传感器都是按照供货商提供的系数,属于通用系数,精确度低,当工作环境变化时,就会很大程度影响测量结果,特别是在煤矿这种特殊的工作环境,光纤光栅传感器测量的准确与否对煤矿的影响尤为致命。 At present, my country's coal mine safety monitoring system uses traditional mechanical or resistive sensors. Compared with traditional sensors, fiber grating sensors have the advantages of anti-electromagnetic interference, anti-corrosion, electrical insulation, and high sensitivity. Therefore, it has become a trend to use fiber grating sensors in petroleum, geotechnical, coal mines and other fields, and has been verified on site. Although fiber grating sensors are developing rapidly and are widely used, so far, there is no special calibration device and calibration method for mining fiber grating sensors in the market. The fiber grating sensors used in the society are based on the coefficients provided by suppliers. It is a general coefficient with low accuracy. When the working environment changes, it will greatly affect the measurement results. Especially in the special working environment of coal mines, the accuracy of fiber grating sensor measurement has a fatal impact on coal mines.

发明内容 Contents of the invention

为了克服上述技术中的不足,本发明的目的是要提供一种实现电磁控制和手动控制、工作方便可靠、载荷可均匀加载、精确度高的矿用光纤光栅传感器的标定装置及标定方法。 In order to overcome the deficiencies in the above-mentioned technologies, the object of the present invention is to provide a calibration device and calibration method for mining optical fiber grating sensors that realize electromagnetic control and manual control, work conveniently and reliably, load can be evenly loaded, and have high precision.

为实现本发明的目的,通过如下的技术方案实现:一种矿用光纤光栅传感器的标定装置包括:液压系统、保护柜、安置在保护柜外的油箱液位显示计、安置有高精度压力表和功能按钮的控制箱、安装有手动控制阀和电磁控制阀的操作台、液压站和安装有拉伸油缸的实验架,其中拉伸油缸通过油管与操作台连接,与拉伸油缸相连的油缸活塞杆安置在实验架内,夹具设置在实验架的一端,用于固定待标定构件; In order to achieve the purpose of the present invention, it is achieved by the following technical solutions: a calibration device of a fiber grating sensor for mines includes: a hydraulic system, a protection cabinet, a fuel tank liquid level indicator arranged outside the protection cabinet, a high-precision pressure gauge Control box with function buttons, console with manual control valve and electromagnetic control valve, hydraulic station, and experimental frame with stretching cylinder, where the stretching cylinder is connected to the console through oil pipes, and the oil cylinder connected to the stretching cylinder The piston rod is placed in the test frame, and the clamp is set at one end of the test frame to fix the components to be calibrated;

液压系统包括:电磁换向阀、手动换向阀、油泵、电机、过滤器、溢流阀、压力转换器和油箱;电磁换向阀和手动换向阀的第一入口并联后同时与压力转换器和液压站的一端连接,压力转换器的另一端接压力表;电磁换向阀和手动换向阀的第二入口并联后同时与液压站的另一端连接,电磁换向阀和手动换向阀的出口串联后一端同时与油箱和溢流阀的一端连接,另一端与油泵的输出端连接,油泵的输入端通过过滤器接油箱,溢流阀的另一端接油箱。 The hydraulic system includes: electromagnetic reversing valve, manual reversing valve, oil pump, motor, filter, relief valve, pressure converter and oil tank; the first inlet of the electromagnetic reversing valve and manual reversing valve are connected in parallel and simultaneously converted to pressure One end of the pressure converter is connected to the hydraulic station, and the other end of the pressure converter is connected to the pressure gauge; the second inlet of the electromagnetic reversing valve and the manual reversing valve are connected in parallel and connected with the other end of the hydraulic station at the same time, and the electromagnetic reversing valve and the manual reversing valve are connected in parallel. After the outlet of the valve is connected in series, one end is connected to the oil tank and one end of the overflow valve at the same time, and the other end is connected to the output end of the oil pump. The input end of the oil pump is connected to the oil tank through a filter, and the other end of the overflow valve is connected to the oil tank.

所述的高精度压力表能够显示加载载荷时的力,压力表量程为0MPa~60MPa。 The high-precision pressure gauge can display the force when the load is applied, and the range of the pressure gauge is 0MPa~60MPa.

所述的功能按钮包括启停按钮、启动指示灯、前进按钮和后退按钮,其功能是控制系统的启动与停止、指示装置的工作状态及控制拉伸油缸的伸缩动作。 The function buttons include a start and stop button, a start indicator light, a forward button and a backward button, and their functions are to control the start and stop of the system, indicate the working state of the device and control the telescopic action of the stretching cylinder.

所述的设在操作台上的手动控制阀和电磁控制阀串联在液压系统,其功能是分别独立操作控制拉伸油缸的工作方式。 The manual control valve and electromagnetic control valve arranged on the console are connected in series in the hydraulic system, and their functions are to independently operate and control the working mode of the stretching oil cylinder.

所述的液压站内所用为46#抗磨液压油。 46# anti-wear hydraulic oil is used in the hydraulic station.

所述的拉伸油缸的缸径为160mm。 The bore of the stretching oil cylinder is 160mm.

所述的油缸活塞杆的直径为70mm,最大工作行程为1000mm。 The diameter of the piston rod of the oil cylinder is 70mm, and the maximum working stroke is 1000mm.

一种矿用光纤光栅传感器的标定装置及标定方法,所述的标定方法根据静态标定中比较法的标定思想可按如下步骤进行标定: A kind of calibration device and calibration method of fiber grating sensor for mining, described calibration method can be calibrated according to the following steps according to the calibration idea of comparison method in static calibration:

(1)安装:按照发明装置,根据不同结构的矿用光纤光栅传感器,将待标定的矿用光纤光栅传感器连接安装在正确的位置,矿用光纤光栅传感器通过光纤接到光纤光栅静态解调仪上,光纤光栅静态解调仪通过网线与安装有监测处理软件的电脑端连接; (1) Installation: According to the invented device, according to the mine fiber grating sensors with different structures, connect and install the mine fiber grating sensors to be calibrated in the correct position, and the mine fiber grating sensors are connected to the fiber grating static demodulator through optical fibers On the top, the fiber grating static demodulator is connected to the computer terminal installed with monitoring and processing software through a network cable;

(2)标定: (2) Calibration:

a、标定前;矿用光纤光栅传感器安装完毕,检查无误后,按下装置操作箱上的启动按钮,使装置进入工作状态; a. Before calibration; after the mine fiber grating sensor is installed and checked correctly, press the start button on the operation box of the device to make the device enter the working state;

b、标定中;按下操作箱上的前进和后退功能按钮控制油缸将油压作用在活塞杆上,使其伸长和缩进,活塞杆的动作可使光纤光栅传感器受力,并均匀加载压力,及时记录装置上高精度压力表上的压力数值;光纤光栅静态解调仪通过解调光纤的光波信号至电信号,电脑存储解调后的电信号并由监测处理软件记录标定时光纤光栅传感器的波长变化数值; b. During calibration; press the forward and backward function buttons on the operation box to control the oil cylinder to act on the piston rod with oil pressure to make it stretch and retract. The action of the piston rod can force the fiber grating sensor and load it evenly Pressure, timely record the pressure value on the high-precision pressure gauge on the device; the fiber grating static demodulator demodulates the light wave signal of the optical fiber to the electrical signal, and the computer stores the demodulated electrical signal, and the monitoring and processing software records the calibration time of the fiber grating The wavelength change value of the sensor;

c、标定后;将记录的压力数值和光纤波长变化数值进行后期处理,得到压力-波长的关系曲线,并进行曲线拟合和回归分析,得到拟合曲线方程,从而完成对光纤光栅传感器线性度、灵敏度的标定; c. After calibration; post-processing the recorded pressure value and fiber wavelength change value to obtain the pressure-wavelength relationship curve, and perform curve fitting and regression analysis to obtain the fitting curve equation, thereby completing the linearity of the fiber grating sensor , Calibration of sensitivity;

(3)光纤光栅传感器标定结束后,按下操作箱上的停止按钮使装置停止工作; (3) After the fiber grating sensor is calibrated, press the stop button on the operation box to stop the device;

所述步骤(1)中的矿用光纤光栅传感器包括矿用光纤光栅应变传感器、矿用光纤光栅压力传感器、矿用光纤光栅位移传感器。 The mine fiber Bragg grating sensor in the step (1) includes a mine fiber Bragg grating strain sensor, a mine fiber Bragg grating pressure sensor, and a mine fiber Bragg grating displacement sensor.

所述步骤(2)的c中采用的曲线拟合的方法为最小二乘法,令标定过程中记录的数据点(                                               ,)(=0,1,2,…,)表示压力数值和波长数值,其中表示标定过程中压力加载次数,具体拟合过程如下步骤: The curve fitting method adopted in c of the step (2) is the least squares method, so that the data points recorded in the calibration process ( , ) ( =0,1,2,..., ) represents the pressure value and wavelength value, where Indicates the number of pressure loading during the calibration process. The specific fitting process is as follows:

①由已知记录的数据点(,)画出函数粗略的图形——散点图,确定拟合多项式的次数① Data points from known records ( , ) Draw a rough graph of the function - a scatter plot, and determine the degree of fitting polynomials ;

②根据确定的多项式次数写出拟合曲线方程,其中、…、为各项系数; ②According to the determined polynomial degree Write the equation of the fitted curve ,in , ,..., for each coefficient;

③根据数据(,)及次数列表计算关于压力的表达式、…、的值和关于波长的表达式、…、的值; ③According to the data ( , ) and times list calculation about pressure the expression of , ,..., The value of and about the wavelength the expression of , , ,..., value;

④由线性代数知识可知关于多项式系数、…、的线性方程组,可用矩阵表示为: ④ From linear algebra knowledge, we can know about polynomial coefficients , ,..., The system of linear equations can be expressed as a matrix:

可知此系数矩阵是一个对称正定矩阵,故存在唯一解;通过矩阵即可解出各项系数、…、的值,近而得出拟合曲线方程。 It can be seen that this coefficient matrix is a symmetric positive definite matrix, so there is a unique solution; the coefficients can be solved through the matrix , ,..., The value of , and obtain the fitting curve equation.

有益效果,由于采用了上述方案,本发明具有以下积极效果及优点:该标定装置一方面能够实现电磁控制和手动控制两种工作方式,使得装置免除了因电磁损坏而不能工作的担忧;另一方面,手动控制阀和电磁控制阀串联在液压系统中,两种工作方式切换简单,可实现无缝切换;再者,液压传动系统在运行过程中能够施加均匀平稳载荷,易于实现快速启动、控制方便、安全可靠、操作简单。标定方法上:一方面标定中应用先进的光纤光栅传感器,相比传统传感器具有本质安全、抗电磁干扰能力强、电绝缘、稳定性强、高灵敏度等优点,因此能够在多种环境进行标定而不受影响;另一方面,矿用光纤光栅传感器与光纤光栅静态解调仪连接,测量的数据准确度高、通用性好,同时对数据采用最小二乘法进行后期处理,因此误差较小,标定更加准确,具有较大的实际应用价值。 Beneficial effects, due to the adoption of the above scheme, the present invention has the following positive effects and advantages: on the one hand, the calibration device can realize two working modes of electromagnetic control and manual control, so that the device can avoid the worry of being unable to work due to electromagnetic damage; On the one hand, the manual control valve and the electromagnetic control valve are connected in series in the hydraulic system, and the switching between the two working modes is simple and seamless switching can be realized; moreover, the hydraulic transmission system can apply a uniform and stable load during operation, which is easy to realize rapid start-up and control Convenient, safe and reliable, easy to operate. In terms of calibration method: On the one hand, advanced fiber grating sensors are used in calibration. Compared with traditional sensors, they have the advantages of intrinsic safety, strong anti-electromagnetic interference, electrical insulation, strong stability, and high sensitivity. Therefore, they can be calibrated in various environments. On the other hand, the mine-used fiber grating sensor is connected with the fiber grating static demodulator, and the measured data has high accuracy and good versatility. It is more accurate and has great practical application value.

附图说明 Description of drawings

图1为本发明装置的结构图。 Fig. 1 is a structural diagram of the device of the present invention.

图2为本发明装置的工作原理液压系统图。 Fig. 2 is the working principle hydraulic system diagram of the device of the present invention.

图3为本发明装置标定光纤光栅测力锚杆的图。 Fig. 3 is a diagram of calibrating a fiber grating force-measuring anchor with the device of the present invention.

图4为本发明装置标定光纤光栅支架压力计的图。 Fig. 4 is a diagram of calibrating the pressure gauge of the fiber grating support by the device of the present invention.

图中:1、保护柜;2、油箱液位显示计;3、控制箱;4、高精度压力表;5、功能按钮;6、手动控制阀;7、电磁控制阀;8、操作台;9、液压站;10、油管;11、拉伸油缸;12、油缸活塞杆;13、实验架;14、夹具;15、电磁换向阀;16、手动换向阀;17、油泵;18、电机;19、过滤器;20、溢流阀;21、压力转换器;22、油箱;23、光纤光栅传感器;24、锚杆;25、光纤光栅支架压力表;26、压力显示器;27、测压孔;28、光纤连接孔。 In the figure: 1. Protection cabinet; 2. Fuel tank liquid level indicator; 3. Control box; 4. High-precision pressure gauge; 5. Function buttons; 6. Manual control valve; 7. Electromagnetic control valve; 8. Operating console; 9. Hydraulic station; 10. Oil pipe; 11. Stretching oil cylinder; 12. Oil cylinder piston rod; 13. Experiment frame; 14. Fixture; 15. Electromagnetic reversing valve; 16. Manual reversing valve; 17. Oil pump; 18. Motor; 19, filter; 20, overflow valve; 21, pressure converter; 22, fuel tank; 23, fiber grating sensor; 24, anchor rod; 25, fiber grating support pressure gauge; 26, pressure display; Pressure hole; 28, optical fiber connection hole.

具体实施方式 Detailed ways

以下通过具体实施方式,并结合附图对本发明作进一步说明。 The present invention will be further described below through specific embodiments and in conjunction with the accompanying drawings.

实施例1:一种矿用光纤光栅传感器的标定装置,所述的标定装置包括:液压系统、保护柜1、安置在保护柜外的油箱液位显示计2、安置有高精度压力表4和功能按钮5的控制箱3、安装有手动控制阀6和电磁控制阀7的操作台8、液压站9和安装有拉伸油缸11的试验架13,其中拉伸油缸通过油管10与操作台连接,与拉伸油缸相连的油缸活塞杆12安置在实验架内,夹具14设置在实验架的一端,用于固定待标定构件。 Embodiment 1: A kind of calibration device of fiber grating sensor for mining, described calibration device comprises: hydraulic system, protection cabinet 1, the oil tank liquid level indicator 2 that is arranged outside the protection cabinet, is equipped with high-precision pressure gauge 4 and Control box 3 with function button 5, console 8 with manual control valve 6 and electromagnetic control valve 7 installed, hydraulic station 9 and test frame 13 with stretching oil cylinder 11 installed, wherein the stretching oil cylinder is connected with the console through oil pipe 10 , the cylinder piston rod 12 connected with the stretching oil cylinder is placed in the test frame, and the clamp 14 is set at one end of the test frame for fixing the components to be calibrated.

液压系统包括:电磁换向阀15、手动换向阀16、油泵17、电机18、过滤器19、溢流阀20、压力转换器21和油箱22;电磁换向阀15和手动换向阀16的第一入口并联后同时与压力转换器21和液压站9的一端连接,压力转换器21的另一端接压力表;电磁换向阀15和手动换向阀16的第二入口并联后同时与液压站9的另一端连接,电磁换向阀15和手动换向阀16的出口串联后一端同时与油箱22和溢流阀20的一端连接,另一端与油泵17的输出端连接,油泵17的输入端通过过滤器19接油箱22,溢流阀20的另一端接油箱22。 The hydraulic system includes: electromagnetic reversing valve 15, manual reversing valve 16, oil pump 17, motor 18, filter 19, overflow valve 20, pressure converter 21 and oil tank 22; electromagnetic reversing valve 15 and manual reversing valve 16 The first inlet of the first inlet is connected in parallel with the pressure converter 21 and one end of the hydraulic station 9, and the other end of the pressure converter 21 is connected to the pressure gauge; the second inlet of the electromagnetic reversing valve 15 and the manual reversing valve 16 are connected in parallel and connected with the The other end of the hydraulic station 9 is connected. After the outlets of the electromagnetic reversing valve 15 and the manual reversing valve 16 are connected in series, one end is connected with the oil tank 22 and one end of the overflow valve 20 at the same time, and the other end is connected with the output end of the oil pump 17. The input end is connected to the oil tank 22 through the filter 19, and the other end of the overflow valve 20 is connected to the oil tank 22.

所述的高精度压力表4能够显示加载载荷时的力,压力表量程为0MPa~60MPa。 The high-precision pressure gauge 4 can display the force when the load is applied, and the range of the pressure gauge is 0MPa~60MPa.

所述的功能按钮5包括启停按钮、启动指示灯、前进按钮和后退按钮,其功能是控制系统的启动与停止、指示装置的工作状态及控制拉伸油缸的伸缩动作。 The function button 5 includes a start-stop button, a start indicator light, a forward button and a backward button, and its functions are to start and stop the control system, indicate the working state of the device and control the stretching action of the stretching cylinder.

所述的设在操作台8上的手动控制阀6和电磁控制阀7串联在液压系统,其功能是分别独立操作控制拉伸油缸11的工作方式。 The manual control valve 6 and electromagnetic control valve 7 arranged on the console 8 are connected in series in the hydraulic system, and their function is to independently operate and control the working mode of the stretching oil cylinder 11 .

所述的液压站9内所用为46#抗磨液压油。 Used in the described hydraulic station 9 is 46# anti-wear hydraulic oil.

所述的拉伸油缸11的缸径为160mm。 The cylinder diameter of described stretching oil cylinder 11 is 160mm.

所述的油缸活塞杆12的直径为70mm,最大工作行程为1000mm。 The diameter of the cylinder piston rod 12 is 70mm, and the maximum working stroke is 1000mm.

一种矿用光纤光栅传感器的标定装置及标定方法,所述的标定方法根据静态标定中比较法的标定思想可按如下步骤进行标定: A kind of calibration device and calibration method of fiber grating sensor for mining, described calibration method can be calibrated according to the following steps according to the calibration idea of comparison method in static calibration:

(1)安装;按照发明装置,根据不同结构的矿用光纤光栅传感器,将待标定的矿用光纤光栅传感器连接安装在正确的位置,矿用光纤光栅传感器通过光纤接到光纤光栅静态解调仪上,光纤光栅静态解调仪通过网线与安装有监测处理软件的电脑端连接; (1) Installation: According to the inventive device, according to the mine fiber grating sensors with different structures, the mine fiber grating sensors to be calibrated are connected and installed in the correct position, and the mine fiber grating sensors are connected to the fiber grating static demodulator through optical fibers On the top, the fiber grating static demodulator is connected to the computer terminal installed with monitoring and processing software through a network cable;

(2)标定;a、标定前;矿用光纤光栅传感器安装完毕,检查无误后,按下装置操作箱上的启动按钮,使装置进入工作状态; (2) Calibration; a. Before calibration; after the mine fiber grating sensor is installed and checked correctly, press the start button on the device operation box to make the device enter the working state;

b、标定中;按下操作箱上的前进和后退功能按钮即可控制油缸将油压作用在活塞杆上,使其伸长和缩进,活塞杆的动作可使光纤光栅传感器受力,并均匀加载压力,及时记录装置上高精度压力表上的压力数值;光纤光栅静态解调仪通过解调光纤的光波信号至电信号,电脑存储解调后的电信号并由监测处理软件记录标定时光纤光栅传感器的波长变化数值; b. During calibration; press the forward and backward function buttons on the operation box to control the oil cylinder to act on the piston rod with oil pressure to make it stretch and retract. The action of the piston rod can force the fiber grating sensor, and Evenly load the pressure, and record the pressure value on the high-precision pressure gauge on the device in time; the fiber grating static demodulator demodulates the light wave signal of the optical fiber to the electrical signal, and the computer stores the demodulated electrical signal and records the calibration time by the monitoring and processing software The wavelength change value of the fiber grating sensor;

c、标定后;将记录的压力数值和光纤波长变化数值进行后期处理,得到压力-波长的关系曲线,并进行曲线拟合和回归分析,得到拟合曲线方程,从而完成对光纤光栅传感器线性度、灵敏度的标定; c. After calibration; post-processing the recorded pressure value and fiber wavelength change value to obtain the pressure-wavelength relationship curve, and perform curve fitting and regression analysis to obtain the fitting curve equation, thereby completing the linearity of the fiber grating sensor , Calibration of sensitivity;

(3)光纤光栅传感器标定结束后,按下操作箱上的停止按钮使装置停止工作; (3) After the fiber grating sensor is calibrated, press the stop button on the operation box to stop the device;

另外,所述步骤(1)中的矿用光纤光栅传感器包括矿用光纤光栅应变传感器、矿用光纤光栅压力传感器、矿用光纤光栅位移传感器。 In addition, the mine fiber Bragg grating sensor in the step (1) includes a mine fiber Bragg grating strain sensor, a mine fiber Bragg grating pressure sensor, and a mine fiber Bragg grating displacement sensor.

所述步骤(2)的c中采用的曲线拟合的方法为最小二乘法,令标定过程中记录的数据点(,)(=0,1,2,…,)表示压力数值和波长数值,其中表示标定过程中压力加载次数,具体拟合过程如下步骤: The curve fitting method adopted in c of the step (2) is the least squares method, so that the data points recorded in the calibration process ( , ) ( =0,1,2,..., ) represents the pressure value and wavelength value, where Indicates the number of pressure loading during the calibration process. The specific fitting process is as follows:

①由已知记录的数据点(,)画出函数粗略的图形——散点图,确定拟合多项式的次数① Data points from known records ( , ) Draw a rough graph of the function - a scatter plot, and determine the degree of fitting polynomials ;

②根据确定的多项式次数写出拟合曲线方程,其中、…、为各项系数; ②According to the determined polynomial degree Write the equation of the fitted curve ,in , ,..., for each coefficient;

③根据数据(,)及次数列表计算关于压力的表达式、…、的值和关于波长的表达式、…、的值; ③According to the data ( , ) and times list calculation about pressure the expression of , ,..., The value of and about the wavelength the expression of , , ,..., value;

④由线性代数知识可知关于多项式系数、…、的线性方程组,可用矩阵表示为: ④ From linear algebra knowledge, we can know about polynomial coefficients , ,..., The system of linear equations can be expressed as a matrix:

可知此系数矩阵是一个对称正定矩阵,故存在唯一解。通过矩阵即可解出各项系数、…、的值,近而得出拟合曲线方程。 It can be seen that this coefficient matrix is a symmetric positive definite matrix, so there is a unique solution. The coefficients can be solved through the matrix , ,..., The value of , and obtain the fitting curve equation.

实施例2:图3为本发明装置对光纤光栅测力锚杆进行标定图。通过夹具14将表面粘贴有光纤光栅传感器23的锚杆24与油缸活塞杆连接,装置的其它部分与实施例1相同。 Embodiment 2: FIG. 3 is a diagram of calibration of the fiber grating force measuring anchor by the device of the present invention. The anchor rod 24 with the fiber grating sensor 23 pasted on the surface is connected with the piston rod of the oil cylinder through the clamp 14, and the other parts of the device are the same as in the first embodiment.

利用该标定装置对光纤光栅锚杆测力计进行标定可通过如下步骤完成: Using this calibration device to calibrate the fiber grating anchor dynamometer can be completed through the following steps:

步骤一:准备待标定光纤光栅测力锚杆,其中锚杆上贴有光纤光栅应变传感器; Step 1: Prepare the fiber grating force measuring anchor rod to be calibrated, wherein the fiber grating strain sensor is attached to the anchor rod;

步骤二:将光纤光栅传感器与光纤光栅静态解调仪相连接; Step 2: Connect the FBG sensor to the FBG static demodulator;

步骤三:待标定锚杆安装完毕,检查无误后,按下操作箱上的启动按钮可控制标定装置的启动,停止按钮控制装置停止,前进按钮控制油缸活塞杆伸出,后退按钮控制油缸活塞杆缩回,启动指示灯可显示标定装置的工作状态; Step 3: After the calibration anchor rod is installed and checked correctly, press the start button on the operation box to control the start of the calibration device, the stop button controls the device to stop, the forward button controls the cylinder piston rod to extend, and the back button controls the cylinder piston rod Retracted, the start indicator light can display the working status of the calibration device;

步骤四:标定装置正常工作后,控制油缸将油压作用在活塞杆,实现拉伸油缸对锚杆施加均匀载荷; Step 4: After the calibration device works normally, control the oil cylinder to apply oil pressure to the piston rod, so as to realize the uniform load applied by the tension cylinder to the anchor rod;

步骤五:使用光纤光栅静态解调仪记录光纤光栅传感器的波长变化,同时记录高精度压力表显示的标定锚杆所受的载荷,完成压力值和波长值的关系曲线,进行拟合,得出拟合曲线方程,可完成光纤光栅测力锚杆的线性度和灵敏度标定; Step 5: Use the fiber grating static demodulator to record the wavelength change of the fiber grating sensor, and at the same time record the load on the calibrated anchor shown by the high-precision pressure gauge, complete the relationship curve between the pressure value and the wavelength value, and perform fitting to obtain The fitting curve equation can complete the linearity and sensitivity calibration of the fiber grating force measuring anchor;

步骤六:锚杆标定完毕后,可通过操作箱上的停止按钮控制装置停止。 Step 6: After the anchor rod is calibrated, the stop button on the operation box can be used to control the device to stop.

实施例3:图4为本发明装置对光纤光栅支架压力计标定图。测压孔27通过10油管与操作台8连接,测压孔27位于光纤光栅支架压力表25的底部,光纤光栅支架压力表25的一侧有光纤连接孔28,在光纤光栅支架压力表25的中间部位有压力显示器26,装置的其它部位与实施例1的装置相同。 Embodiment 3: FIG. 4 is a calibration diagram of the device of the present invention on the pressure gauge of the fiber grating support. The pressure measuring hole 27 is connected to the console 8 through 10 oil pipes. The pressure measuring hole 27 is located at the bottom of the pressure gauge 25 of the fiber grating bracket. There is an optical fiber connection hole 28 on one side of the pressure gauge 25 of the fiber grating bracket. There is a pressure indicator 26 in the middle part, and the other parts of the device are the same as the device of embodiment 1.

利用该标定装置对光纤光栅支架压力计进行可通过如下步骤完成: Using this calibration device to test the fiber grating support pressure gauge can be completed through the following steps:

步骤一:准备待标定光纤光栅支架压力计; Step 1: Prepare the fiber grating support pressure gauge to be calibrated;

步骤二:光纤光栅支架压力计的壳内设置光纤光栅压力传感器,壳外设有显示器,可以显示当前支架的压力,压力计的侧端设有光纤连接孔,将光纤光栅静态解调仪与之连接。 Step 2: A fiber grating pressure sensor is installed inside the shell of the fiber grating support manometer, and a display is set outside the shell, which can display the current pressure of the support. The side end of the manometer is provided with an optical fiber connection hole, and the fiber grating static demodulator is connected to it connect.

步骤三:根据发明的结构示意图,将连接拉伸油缸的两个油管拔下,并将其与光纤光栅支架压力计的两个测压孔连接; Step 3: According to the structural schematic diagram of the invention, unplug the two oil pipes connected to the stretching oil cylinder, and connect them to the two pressure measuring holes of the fiber grating support pressure gauge;

步骤四:待标定光纤光栅支架压力计安装完毕,检查无误后,按下操作箱上的启动按钮可控制标定装置的启动,停止按钮控制装置停止,前进和后退功能按钮控制油箱内液压油的增压与卸压,启动指示灯可显示标定装置的工作状态; Step 4: After the installation of the calibrated fiber grating support pressure gauge is completed, and after the inspection is correct, press the start button on the operation box to control the start of the calibration device, the stop button to control the device to stop, and the forward and backward function buttons to control the increase of hydraulic oil in the tank. Pressure and pressure relief, the start indicator can display the working status of the calibration device;

步骤五:标定装置正常工作后,控制油缸将油压作用在光纤光栅支架压力计,油缸施加均匀载荷,使光纤光栅压力计平稳均匀的进行标定; Step 5: After the calibration device works normally, control the oil cylinder to apply the oil pressure to the pressure gauge of the fiber grating support, and the oil cylinder applies a uniform load to make the fiber grating pressure gauge stable and uniform for calibration;

步骤六:使用光纤光栅静态解调仪记录光纤光栅传感器的波长变化,同时记录压力显示器上的压力值,完成压力值和波长值的关系曲线,进行拟合,得出拟合曲线方程,可完成光纤光栅压力计的线性度和灵敏度标定; Step 6: Use the fiber grating static demodulator to record the wavelength change of the fiber grating sensor, and record the pressure value on the pressure display at the same time, complete the relationship curve between the pressure value and the wavelength value, and perform fitting to obtain the fitting curve equation, which can be completed Linearity and sensitivity calibration of fiber grating manometers;

步骤七:光纤光栅支架压力计标定完毕后,可通过操作箱上的停止按钮控制装置停止。 Step 7: After the fiber grating support pressure gauge is calibrated, the control device can be stopped by the stop button on the operation box.

通过以上的具体实施例,本发明提供一种矿用光纤光栅传感器的标定装置及标定方法,该光纤光栅传感器的标定装置能够进行矿用光纤光栅应变传感器和光纤光栅压力传感器的标定,是多功能标定装置。另外,该装置能够实现电磁控制和手动控制两种工作方式,使得装置免除了因电磁损坏而不能工作的担忧;手动控制阀和电磁控制阀串联在液压系统中,两种工作方式切换简单,可实现无缝切换,液压传动系统在运行过程中能够施加均匀平稳载荷,易于实现快速启动、控制方便、安全可靠、操作简单;再者,该发明装置的液压系统中通过油缸将油压作用于传感器完成标定,液压系统为标定装置提供均匀平稳的载荷,就会使光纤光栅传感器在标定时受力均匀、稳定,同时待标定的光纤光栅传感器相比较传统传感器具有本质安全、抗电磁干扰能力强、抗腐蚀、电绝缘、稳定性强、高灵敏度等优点,因此能够在多种环境进行标定而不受影响;光纤光栅传感器与光纤光栅静态解调仪连接,测量的数据准确度高、通用性好,同时对数据采用最小二乘法进行后期处理,因此误差较小,标定更加准确,具有较大的实际应用价值。 Through the above specific embodiments, the present invention provides a calibration device and a calibration method of a fiber grating sensor for mining. calibration device. In addition, the device can realize two working modes of electromagnetic control and manual control, so that the device can avoid the worry that the device cannot work due to electromagnetic damage; the manual control valve and the electromagnetic control valve are connected in series in the hydraulic system, and the switching between the two working modes is simple. To achieve seamless switching, the hydraulic transmission system can apply a uniform and stable load during operation, which is easy to achieve quick start, convenient control, safety and reliability, and simple operation; moreover, the hydraulic system of the inventive device acts on the sensor through the oil cylinder After the calibration is completed, the hydraulic system provides a uniform and stable load for the calibration device, which will make the fiber grating sensor bear uniform and stable force during calibration. At the same time, the fiber grating sensor to be calibrated has intrinsic safety, strong anti-electromagnetic interference ability, and Corrosion resistance, electrical insulation, strong stability, high sensitivity and other advantages, so it can be calibrated in a variety of environments without being affected; the fiber grating sensor is connected with the fiber grating static demodulator, and the measured data has high accuracy and good versatility At the same time, the least square method is used for post-processing the data, so the error is small, the calibration is more accurate, and it has great practical application value.

Claims (9)

1. the caliberating device of a mining optical fiber grating sensor, it is characterized in that: described caliberating device comprises: hydraulic system, protection cabinet (1), be placed in oil tank liquid level display meter (2) outside protection cabinet, be mounted with the control box (3) of high-precision pressure gauge (4) and function button (5), the operator's console (8) of manually operated control valve (6) and solenoid electric valve (7) is installed, Hydraulic Station (9) and be provided with the test stand (13) of stretching oil cylinder (11), wherein stretching oil cylinder is connected with operator's console by oil pipe (10), the cylinder piston rod (12) be connected with stretching oil cylinder is placed in experiment frame, fixture (14) is arranged on one end of experiment frame, for fixing component to be calibrated,
Hydraulic system comprises: solenoid directional control valve (15), hand-operated direction valve (16), oil pump (17), motor (18), filtrator (19), surplus valve (20), sensator (21) and fuel tank (22); Solenoid directional control valve (15) is connected with one end of sensator (21) and Hydraulic Station (9) afterwards with the first entrance parallel connection of hand-operated direction valve (16) simultaneously, another termination tensimeter of sensator (21); Solenoid directional control valve (15) is connected with the other end of Hydraulic Station (9) afterwards with the second entrance parallel connection of hand-operated direction valve (16) simultaneously, solenoid directional control valve (15) is connected with one end of fuel tank (22) and surplus valve (20) with one end after the outlet series connection of hand-operated direction valve (16) simultaneously, the other end is connected with the output terminal of oil pump (17), the input end of oil pump (17) passes through filtrator (19) connected tank (22), the other end connected tank (22) of surplus valve (20).
2. the caliberating device of a kind of mining optical fiber grating sensor according to claim 1, is characterized in that: described high-precision pressure gauge (4) can show power during loaded load, and pressure gage measuring range is 0MPa ~ 60MPa.
3. the caliberating device of a kind of mining optical fiber grating sensor according to claim 1, it is characterized in that: described function button (5) comprises start-stop button, starts pilot lamp, forwarding button and back, its function is the expanding-contracting action of the start and stop of control system, the duty of indicating device and restrained stretching oil cylinder.
4. the caliberating device of a kind of mining optical fiber grating sensor according to claim 1, it is characterized in that: described be located at manually operated control valve (6) on operator's console (8) and solenoid electric valve (7) is connected on hydraulic system, its function is the working method independently operating restrained stretching oil cylinder (11).
5. the caliberating device of a kind of mining optical fiber grating sensor according to claim 1, is characterized in that: the cylinder diameter of described stretching oil cylinder (11) is 160mm.
6. the caliberating device of a kind of mining optical fiber grating sensor according to claim 1, is characterized in that: the diameter of described cylinder piston rod (12) is 70mm, and maximum functional stroke is 1000mm.
7. use a scaling method for mining optical fiber grating sensor calibration apparatus, it is characterized in that: described scaling method can be demarcated as follows according to the demarcation thought of relative method in static demarcating:
(1) install; According to contrive equipment, according to the mining optical fiber grating sensor of different structure, mining optical fiber grating sensor to be calibrated is mounted on correct position, mining optical fiber grating sensor is received on the static (FBG) demodulator of fiber grating by optical fiber, the static (FBG) demodulator of fiber grating by netting twine with the computer end of monitoring process software be installed be connected;
(2) demarcate; Before a, demarcation; Mining optical fiber grating sensor installs, check errorless after, by the start button on lower device control box, make device enter duty;
In b, demarcation; Push case moves forward and backward function button and oil cylinder with controllable by oil pressure effect on the piston rod, it is made to extend and indentation, the action of piston rod can make fiber-optic grating sensor stressed, and uniform load pressure, the pressure value on timely pen recorder on high-precision pressure gauge; The static (FBG) demodulator of fiber grating is by the lightwave signal of demodulation optical fiber to electric signal, and computer stores the electric signal after demodulation and by the wavelength variations numerical value of monitoring process software record timing signal fiber-optic grating sensor;
After c, demarcation; The pressure value of record and fiber optic wavelength change numerical value are carried out post-processed, obtains the relation curve of pressure-wavelength, and carry out curve fitting and regretional analysis, obtain fit curve equation, thus complete the demarcation to the fiber-optic grating sensor linearity, sensitivity;
(3), after fiber-optic grating sensor is demarcated and terminated, the stop button on push case makes device quit work.
8. the scaling method of a kind of mining optical fiber grating sensor according to claim 7, is characterized in that the mining optical fiber grating sensor in described step (1) comprises mining optical fiber grating strain transducer, mining optical fiber grating pressure transducer, mining optical fiber grating displacement transducer.
9. the scaling method of a kind of mining optical fiber grating sensor according to claim 7, is characterized in that: the method for the curve adopted in the c of described step (2) is least square method, makes the data point (x recorded in calibration process i, y i) (i=0,1,2 ..., m) represent pressure value and wavelength values, wherein m represents pressure-loaded number of times in calibration process, concrete fit procedure following steps:
1. by the data point (x of known record i, y i) draw the rough figure of function---scatter diagram, determine the frequency n of polynomial fitting;
2. fit curve equation y=a is write out according to the degree of polynomial n determined 0x 0+ a 1x 1+ ... + a nx n, wherein a 0, a 1..., a nfor each term coefficient;
3. according to data (x i, y i) and number of times m list calculate about pressure x iexpression formula value and about wavelength y iexpression formula value;
4. known about multinomial coefficient a by mathematical statistics knowledge 0, a 1..., a nsystem of linear equations, can be expressed in matrix as:
m + 1 Σ i = 0 m x i . . . Σ i = 0 m x i n Σ i = 0 m x i Σ i = 0 m x i 2 . . . Σ i = 0 m x i n + 1 . . . . . . . . . . . . Σ i = 0 m x i n Σ i = 0 m x i n + 1 . . . Σ i = 0 m x i 2 n a 0 a 1 . . . a n Σ i = 0 m y i Σ i = 0 m x i y i . . . Σ i = 0 m x i n y i
This matrix of coefficients known is-individual symmetric positive definite matrix, therefore existence and unique solution; Each term coefficient a can be solved by matrix 0, a 1..., a nvalue, near and draw fit curve equation.
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