CN103195052A - Cast-in-place pile used in high concentration saline solution corrosion environment and construction method thereof - Google Patents

Cast-in-place pile used in high concentration saline solution corrosion environment and construction method thereof Download PDF

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CN103195052A
CN103195052A CN2013101022056A CN201310102205A CN103195052A CN 103195052 A CN103195052 A CN 103195052A CN 2013101022056 A CN2013101022056 A CN 2013101022056A CN 201310102205 A CN201310102205 A CN 201310102205A CN 103195052 A CN103195052 A CN 103195052A
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cast
place
place pile
steel casing
pile body
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曹景
刘旭锴
胡江
丁雪松
赵伟
姜峰
田川
孙东利
周莉
骆春雨
陈宏�
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Tianjin Municipal Engineering Design and Research Institute
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Tianjin Municipal Engineering Design and Research Institute
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Abstract

The invention discloses a cast-in-place pile used in a high concentration saline solution corrosion environment and a construction method thereof. A steel pile casing is arranged on the periphery of a cast-in-place pile body, the bottom edge of the steel pile casing is arranged below a high concentration saline solution corrosion area, and the top edge of the steel pile casting is level to the top portion of the cast-in-place pile body. The construction method of the cast-in-place pile is that the length and wall thickness of the steel pile casing are determined first, the steel pile casing is manufactured in advance, then the steel pile casing is sunk to be in place and level to the designed height of the cast-in-place pile body, and finally the cast-in-place pile body is constructed in the steel pile casing. The steel pile casing is used as a corrosion-resistant protecting barrier of the cast-in-place pile body, and the high concentration saline solution is prevented from corroding the cast-in-place pile body. Corrosion-resistant age limit of the steel pile casing can be controlled through steel plate thickness, corrosion-resistant effect reliability degree is high, and a permanent protective effect within the service life of the cast-in-place pile body can be achieved. Construction is simple, the process is mature, the steel pile casing is used as a template of the cast-in-place pile in a construction process, a hole-collapsing preventing effect and a protecting effect for soil with loose surface layers and sludge soil are obtained, and the cast-in-place pile and the construction method are favorable for pile foundation construction.

Description

一种用于高浓度盐溶液腐蚀环境的灌注桩及其施工方法A cast-in-situ pile used in a high-concentration salt solution corrosion environment and its construction method

技术领域 technical field

本发明涉及一种桩基础结构及其施工方法,具体的说,是涉及一种灌注桩基础的防腐蚀结构及其施工方法。  The invention relates to a pile foundation structure and a construction method thereof, in particular to an anti-corrosion structure of a cast-in-place pile foundation and a construction method thereof. the

背景技术 Background technique

《公路工程混凝土结构防腐蚀技术规范(JTG/T B07-01-2006)》明确规定“公路混凝土结构的防腐蚀耐久性,应根据结构的不同设计基准期、不同的使用环境类别及其作用等级进行设计。当同一结构中的不同构件和同一构件中的不同部位所处的局部环境有异时,应予以区别对待。混凝土结构防腐蚀的耐久性设计应保证结构在其长期使用年限内的适用性,可修复性与安全性的需要,必须提出使用过程中的维修与检测要求”,同时《公路桥涵设计通用规范》提出桥梁的基本设计原则为“技术先进、安全可靠、适用耐久、经济合理”,因此公路桥梁构件的耐久防腐蚀设计是必不可缺的一个设计环节。  "Technical Specifications for Anti-corrosion of Concrete Structures in Highway Engineering (JTG/T B07-01-2006)" clearly stipulates that "the anti-corrosion durability of highway concrete structures shall be Design. When different components in the same structure and different parts of the same component have different local environments, they should be treated differently. The durability design of concrete structure anti-corrosion should ensure the application of the structure in its long-term service life In order to meet the needs of reliability, repairability and safety, maintenance and inspection requirements during use must be put forward." At the same time, the "General Specifications for Design of Highway Bridges and Culverts" proposes that the basic design principles of bridges are "advanced technology, safe and reliable, applicable and durable, and economical and reasonable. ", so the durable and anti-corrosion design of highway bridge components is an indispensable design link. the

规范根据桥梁构件不同的设计基准期、使用环境类别和环境作用等级,对桥梁构件的防腐蚀的耐久性设计提出了具体的规定要求,同时规范针对重要工程中受环境严重作用(D、E和F级)的构件部位,可采取附加防腐蚀措施进行耐久性设计。  According to the different design reference periods, service environment categories and environmental action levels of bridge components, the specification puts forward specific requirements for the corrosion resistance durability design of bridge components. Class F) components, additional anti-corrosion measures may be taken for durability design. the

灌注桩基础位于地表以下,属于隐蔽性工程,受腐蚀破坏后不易被发现,检查、维护工作难度极大,因此对处于高浓度盐溶液腐蚀环境下的灌注桩基础防腐蚀耐久性设计提出了挑战。高浓度盐溶液腐蚀性环境条件的灌注桩基础腐蚀作用等级较高,一般为D级以上。除满足规范的基本构造要求及材料耐久性要求外,还需采取必要的附加防腐蚀措施,以减少后期养护工作量,提高桩基础耐久性,确保桩基础构件安全。  The cast-in-situ pile foundation is located below the surface, which is a concealed project. It is not easy to be found after being damaged by corrosion, and the inspection and maintenance work is extremely difficult. Therefore, it poses a challenge to the anti-corrosion durability design of the cast-in-place pile foundation in a high-concentration salt solution corrosion environment. . The corrosion level of the cast-in-situ pile foundation under the corrosive environment of high-concentration salt solution is relatively high, generally above D level. In addition to meeting the basic structural requirements and material durability requirements of the code, necessary additional anti-corrosion measures must be taken to reduce the workload of post-maintenance, improve the durability of the pile foundation, and ensure the safety of the pile foundation components. the

常规的灌注桩基础防腐蚀措施是对混凝土材料提出耐久性设计要求,通过对混凝土的强度等级、最大水灰比、胶凝材料最小用量及混凝土外加剂提出耐久性设计指标来满足设计要求。根据《公路工程混凝土结构防腐蚀技术规范JTG/T B07-01-2006》要求,对于重要工程中受环境严重作用(D、E与F级)的结构部位,在材料耐久性满足设计要求的基础上,还需要采取其他的必要手段确保主体结构安全可靠。  Conventional anti-corrosion measures for cast-in-situ pile foundations are to put forward durability design requirements for concrete materials, and meet the design requirements by putting forward durability design indicators for concrete strength grade, maximum water-cement ratio, minimum amount of cementitious materials and concrete admixtures. According to the requirements of "Technical Specification for Corrosion Protection of Concrete Structures in Highway Engineering JTG/T B07-01-2006", for structural parts in important projects that are severely affected by the environment (D, E and F grades), the durability of the material meets the design requirements. On the other hand, it is necessary to take other necessary measures to ensure the safety and reliability of the main structure. the

发明内容 Contents of the invention

本发明要解决的是用于高浓度盐溶液腐蚀环境下的灌注桩基础防腐蚀耐久性要求较高的技术问题,提供一种灌注桩及其施工方法,能够提高灌注桩基础结构的耐久性,同时降低施工难度,减小后期维护难度。  The present invention aims to solve the technical problem of high anti-corrosion and durability requirements for cast-in-situ pile foundations used in high-concentration salt solution corrosion environments, and provides a cast-in-place pile and its construction method, which can improve the durability of the cast-in-situ pile foundation structure, At the same time, it reduces the difficulty of construction and the difficulty of later maintenance. the

为了解决上述技术问题,本发明通过以下的技术方案予以实现:  In order to solve the problems of the technologies described above, the present invention is realized through the following technical solutions:

一种高浓度盐溶液腐蚀环境下的灌注桩,包括灌注桩本体,所述灌注桩本体外围设置有钢护筒,所述钢护筒底缘位于高浓度盐溶液腐蚀区域以下、顶缘与所述灌注桩本体顶部齐平。  A cast-in-situ pile in a high-concentration salt solution corrosion environment, comprising a cast-in-situ pile body, a steel casing is arranged on the periphery of the cast-in-place pile body, the bottom edge of the steel casing is located below the high-concentration salt solution corrosion area, and the top edge is in contact with the cast-in-situ pile. The top of the cast-in-situ pile body is flush. the

一般地,所述钢护筒的壁厚为12mm~25mm。  Generally, the wall thickness of the steel casing is 12mm-25mm. the

优选地,所述钢护筒的壁厚为15mm~20mm。  Preferably, the wall thickness of the steel casing is 15mm-20mm. the

一种用于高浓度盐溶液腐蚀环境的灌注桩的施工方法,按照如下步骤进行:  A construction method for cast-in-situ piles used in a high-concentration salt solution corrosion environment is carried out according to the following steps:

(1)根据所述灌注桩本体的受腐蚀范围确定所述钢护筒的长度,根据所述灌注桩本体的设计防腐年限确定所述钢护筒的壁厚,预制所述钢护筒;  (1) Determine the length of the steel casing according to the corrosion range of the cast-in-place pile body, determine the wall thickness of the steel casing according to the design anti-corrosion period of the cast-in-situ pile body, and prefabricate the steel casing;

(2)根据桩基定位将所述钢护筒下沉就位,下沉至所述钢护筒顶缘与所述灌注桩本体设计高程齐平,临时支护所述钢护筒;  (2) Sink the steel casing into place according to the positioning of the pile foundation, sink until the top edge of the steel casing is flush with the design elevation of the cast-in-place pile body, and temporarily support the steel casing;

(3)在所述钢护筒内施工所述灌注桩本体。  (3) Constructing the cast-in-place pile body in the steel casing. the

本发明的有益效果是:  The beneficial effects of the present invention are:

本发明以钢护筒作为灌注桩本体的防腐蚀保护屏障,能够隔离灌注桩本体周围的高浓度盐溶液,防止高浓度盐溶液腐蚀灌注桩本体;并且钢护筒的防腐年限可通过其钢板厚度控制,防腐蚀效果可靠度高,能够达到在灌注桩本体的使用寿命内永久防护的效果。  The invention uses the steel casing as the anti-corrosion protection barrier of the cast-in-place pile body, which can isolate the high-concentration salt solution around the cast-in-situ pile body and prevent the high-concentration salt solution from corroding the cast-in-situ pile body; and the anti-corrosion life of the steel casing can be passed through the thickness of its steel plate Control, the anti-corrosion effect is highly reliable, and can achieve the effect of permanent protection within the service life of the cast-in-place pile body. the

本发明施工简便、工艺成熟,施工过程中将钢护筒作为灌注桩的模板,对地表层松散、淤泥质土质起到防塌孔保护作用,更利于桩基施工。  The invention has simple construction and mature technology. During the construction process, the steel casing is used as the formwork of the cast-in-situ pile, which can protect the loose ground layer and muddy soil from collapsing holes, and is more conducive to pile foundation construction. the

附图说明 Description of drawings

图1是本发明所提供的灌注桩的结构示意图;  Fig. 1 is the structural representation of cast-in-place pile provided by the present invention;

图2是本发明所提供的灌注桩断面图;  Fig. 2 is a sectional view of cast-in-place pile provided by the present invention;

图3是本发明所提供的灌注桩的使用状态示意图。  Fig. 3 is a schematic diagram of the use state of the cast-in-situ pile provided by the present invention. the

图中:1:灌注桩本体;2:钢护筒;3:承台;4:墩柱。  In the figure: 1: cast-in-situ pile body; 2: steel casing; 3: cap; 4: pier column. the

具体实施方式 Detailed ways

下面通过具体的实施例对本发明作进一步的详细描述,以下实施例可以使本专业技术人员更全面的理解本发明,但不以任何方式限制本发明。  The present invention will be described in further detail below through specific examples. The following examples can enable those skilled in the art to understand the present invention more comprehensively, but do not limit the present invention in any way. the

如图1和图2所示,本实施例公开了一种高浓度盐溶液腐蚀环境下的灌注桩,在灌注桩本体1的外围设置有钢护筒2,钢护筒2作为灌注桩本体1的附加防腐蚀构件。钢护筒2为钢制的筒形结构,其高度是在灌注桩本体1外部由高浓度盐溶液腐蚀区域延伸至灌注桩本体1顶部。钢护筒2的壁厚由设计防腐年限控制,防腐蚀效果高度可靠。一般地,钢护筒2的壁厚为12mm~25mm。优选地,钢护筒的壁厚为15mm~20mm,这一范围的壁厚在桥梁设计基准期内能够较好的保证灌注桩耐腐蚀性要求。  As shown in Figures 1 and 2, this embodiment discloses a cast-in-situ pile in a high-concentration salt solution corrosion environment. A steel casing 2 is arranged around the cast-in-situ pile body 1, and the steel casing 2 serves as the cast-in-situ pile body 1 Additional anti-corrosion components. The steel casing 2 is a cylindrical structure made of steel, and its height extends from the corrosion area of the high-concentration salt solution to the top of the cast-in-situ pile body 1 outside the cast-in-situ pile body 1 . The wall thickness of the steel casing 2 is controlled by the design anticorrosion period, and the anticorrosion effect is highly reliable. Generally, the wall thickness of the steel casing 2 is 12mm-25mm. Preferably, the wall thickness of the steel casing is 15 mm to 20 mm, and the wall thickness within this range can better guarantee the corrosion resistance requirements of the cast-in-situ piles within the design reference period of the bridge. the

如图3所示,本发明的灌注桩可以应用于桥梁下部结构,桥梁下部结构包括承台3和墩柱4,承台3下部的灌注桩本体1外部设置有钢护筒2,钢护筒2底缘位于高浓度盐溶液腐蚀区域以下、顶缘与灌注桩1本体顶部齐平。钢护筒2能够隔离灌注桩本体1周围的高浓度盐溶液,防止高浓度盐溶液腐蚀灌注桩本体1。  As shown in Figure 3, cast-in-place pile of the present invention can be applied to bridge substructure, and bridge substructure comprises cap 3 and pier column 4, and the outside of cast-in-place pile body 1 of cap 3 bottom is provided with steel casing 2, steel casing 2. The bottom edge is located below the high-concentration salt solution corrosion area, and the top edge is flush with the top of the cast-in-situ pile 1 body. The steel casing 2 can isolate the high-concentration salt solution around the cast-in-situ pile body 1 and prevent the high-concentration salt solution from corroding the cast-in-situ pile body 1 . the

上述用于高浓度盐溶液腐蚀环境的灌注桩的施工方法如下:  The construction method of the above-mentioned cast-in-place piles for high-concentration salt solution corrosion environment is as follows:

灌注桩本体1按常规桩基础进行受力分析及截面配筋,同时灌注桩混凝土采用高性能耐久性混凝土,钢筋保护层厚度按防腐蚀设计规范要求取值。钢护筒2不参与结构受力;  The cast-in-situ pile body 1 is subjected to stress analysis and cross-section reinforcement according to the conventional pile foundation. At the same time, the concrete of the cast-in-situ pile is made of high-performance durable concrete, and the thickness of the steel bar protection layer is determined according to the requirements of the anti-corrosion design code. The steel casing 2 does not participate in the structural force;

根据地质报告确定灌注桩本体1的受腐蚀范围,根据灌注桩本体1的受腐蚀范围确定钢护筒2的长度;根据桩基础的结构设计基准期确定钢护筒2的壁厚;  Determine the corrosion range of the cast-in-situ pile body 1 according to the geological report, determine the length of the steel casing 2 according to the corrosion range of the cast-in-place pile body 1; determine the wall thickness of the steel casing 2 according to the structural design reference period of the pile foundation;

根据钢护筒2的长度和壁厚预制钢护筒2;  Prefabricated steel casing 2 according to the length and wall thickness of steel casing 2;

桩基定位,根据桩基定位将钢护筒2下沉就位,下沉至钢护筒2顶缘与灌注桩本体1设计高程齐平;  Pile foundation positioning, according to the pile foundation positioning, sink the steel casing 2 into place until the top edge of the steel casing 2 is flush with the design elevation of the cast-in-situ pile body 1;

钢护筒2就位后埋设施工临时支护结构;  After the steel casing 2 is in place, the construction temporary support structure is buried;

钻机就位后按常规方法进行灌注桩本体1的施工。  After the drilling rig is in place, the construction of the cast-in-situ pile body 1 is carried out according to the conventional method. the

尽管上面结合附图对本发明的优选实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可以作出很多形式的具体变换,这些均属于本发明的保护范围之内。  Although the preferred embodiments of the present invention have been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments. The above-mentioned specific embodiments are only illustrative and not restrictive. Those of ordinary skill in the art Under the enlightenment of the present invention, without departing from the purpose of the present invention and the scope of protection of the claims, personnel can also make specific changes in many forms, and these all belong to the protection scope of the present invention. the

Claims (4)

1.一种用于高浓度盐溶液腐蚀环境的灌注桩,包括灌注桩本体,其特征在于,所述灌注桩本体外围设置有钢护筒,所述钢护筒底缘位于高浓度盐溶液腐蚀区域以下、顶缘与所述灌注桩本体顶部齐平。1. A cast-in-place pile for a high-concentration salt solution corrosion environment, comprising a cast-in-place pile body, characterized in that a steel casing is arranged on the periphery of the cast-in-place pile body, and the bottom edge of the steel casing is located at a place where the high-concentration salt solution corrodes Below the region, the top edge is flush with the top of the cast-in-place pile body. 2.根据权利要求1所述的一种用于高浓度盐溶液腐蚀环境的灌注桩,其特征在于,所述钢护筒的壁厚为12mm~25mm。2. A cast-in-situ pile for high-concentration saline solution corrosion environment according to claim 1, characterized in that the wall thickness of the steel casing is 12 mm to 25 mm. 3.根据权利要求2所述的一种用于高浓度盐溶液腐蚀环境的灌注桩,其特征在于,所述钢护筒的壁厚为15mm~20mm。3. A cast-in-situ pile for high-concentration saline solution corrosion environment according to claim 2, characterized in that the wall thickness of the steel casing is 15mm-20mm. 4.一种如权利要求1所述用于高浓度盐溶液腐蚀环境的灌注桩施工方法,其特征在于,按照如下步骤进行:4. A cast-in-place pile construction method for high-concentration saline solution corrosion environment as claimed in claim 1, is characterized in that, carries out according to the following steps: (1)根据所述灌注桩本体的受腐蚀范围确定所述钢护筒的长度,根据所述灌注桩本体的设计防腐年限确定所述钢护筒的壁厚,预制所述钢护筒;(1) Determine the length of the steel casing according to the corrosion range of the cast-in-situ pile body, determine the wall thickness of the steel casing according to the design anticorrosion period of the cast-in-situ pile body, and prefabricate the steel casing; (2)根据桩基定位将所述钢护筒下沉就位,下沉至所述钢护筒顶缘与所述灌注桩本体设计高程齐平,临时支护所述钢护筒;(2) Sink the steel casing into place according to the positioning of the pile foundation, sink until the top edge of the steel casing is flush with the design elevation of the cast-in-place pile body, and temporarily support the steel casing; (3)在所述钢护筒内施工所述灌注桩本体。(3) Constructing the cast-in-place pile body in the steel casing.
CN2013101022056A 2013-03-27 2013-03-27 Cast-in-place pile used in high concentration saline solution corrosion environment and construction method thereof Pending CN103195052A (en)

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CN103469829A (en) * 2013-09-30 2013-12-25 山东电力工程咨询院有限公司 Anti-scouring device of offshore wind power base structure
CN103967006A (en) * 2014-04-16 2014-08-06 青岛理工大学 Prefabricated sleeve-cast-in-place combined pile for strong corrosion environment and construction method thereof
CN106759207A (en) * 2017-03-01 2017-05-31 中国建筑第六工程局有限公司 Steel tubular bank protection structure splash zone antiseptic concrete frock construction method

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Application publication date: 20130710