CN103190688A - Novel vertical all-in-one machine for dry and wet feed smashing and mixing - Google Patents

Novel vertical all-in-one machine for dry and wet feed smashing and mixing Download PDF

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CN103190688A
CN103190688A CN2013101347946A CN201310134794A CN103190688A CN 103190688 A CN103190688 A CN 103190688A CN 2013101347946 A CN2013101347946 A CN 2013101347946A CN 201310134794 A CN201310134794 A CN 201310134794A CN 103190688 A CN103190688 A CN 103190688A
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stirring shaft
feed
feeding
dry
mixing
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CN103190688B (en
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尹成龙
李吕木
方梁菲
朱林
杨义
王睿
蔡联合
程晓辉
聂宏松
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Anhui Agricultural University AHAU
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Abstract

The invention discloses a novel vertical all-in-one machine for dry and wet feed smashing and mixing. To prevent a feeding port from being jammed by wet feed (fermented feed) and a feeding stirring shaft from being locked, pre-stirring shaft components with support are designed for performing added feed pre-stirring, so that the dry and wet feed and additive can smoothly enter on side of a threaded stirring shaft through a feeding stirring shaft; the feed is vertically conveyed upwards by the threaded stirring shaft, is thrown out when conveyed to the end of the threaded stirring shaft, slides downwards along the inner wall of a cylinder and a cone part of a shell, flows to the bottom, and is lifted upwards and thrown by the vertical threaded stirring shaft again; and the circulation is repeated, and evenly mixed feed can be acquired. A set of the pre-stirring shaft components with support is arranged in a main feeding chute; a workbench with adjustable height and convenience in operation and a safe screen preventing a feeding woven bag from entering the pre-stirring shaft are added; and the application range of vertical mixing machines is expanded.

Description

一种新型立式干湿饲料粉碎混合一体机A new vertical dry and wet feed grinding and mixing machine

技术领域technical field

本发明属于饲料加工机械领域,特别是涉及一种既能粉碎玉米,又能将干饲料、湿饲料(发酵饲料)和添加剂均匀混合在一起的新型立式干湿饲料粉碎混合一体机。The invention belongs to the field of feed processing machinery, and in particular relates to a novel vertical dry and wet feed crushing and mixing machine which can not only crush corn, but also uniformly mix dry feed, wet feed (fermented feed) and additives.

背景技术Background technique

随着我国畜牧业的迅速发展,养殖业科技水平不断提高,对饲料提出了更高的要求,原有的饲料厂的成料已无法同时满足每家每户的不同要求。为了进一步提高养殖质量,养殖户需要自行对饲料进行调整,这样能够满足养殖户要求的占地面积小、制造成本低的立式混合机便迅速在市场中热销,但现有市场上使用的立式混合机仅局限在进行干饲料的混合。为了进一步拓宽现有立式混合机的使用功能,提高其混合质量,增加其进行湿饲料以及发酵饲料的混合功能,我们研制生产出了一种新型立式干湿饲料粉碎混合一体机,实现一种适合粉碎玉米和搅拌各种饲料(特别是发酵湿饲料),以达到增加混合均匀度、降低饲料成本,节约能源、减少废弃物质对环境的污染,提高经济效益的目的。With the rapid development of my country's animal husbandry and the continuous improvement of the scientific and technological level of the breeding industry, higher requirements are put forward for the feed. The raw materials of the original feed factory can no longer meet the different requirements of each household at the same time. In order to further improve the quality of breeding, farmers need to adjust the feed by themselves, so that the vertical mixer with small footprint and low manufacturing cost that can meet the requirements of farmers will quickly sell well in the market, but the existing ones used in the market Vertical mixers are limited to mixing dry feed. In order to further expand the use function of the existing vertical mixer, improve its mixing quality, and increase its function of mixing wet feed and fermented feed, we have developed and produced a new type of vertical dry and wet feed grinding and mixing machine, which realizes a It is suitable for crushing corn and stirring various feeds (especially fermented wet feeds) to achieve the purpose of increasing mixing uniformity, reducing feed costs, saving energy, reducing environmental pollution from waste materials, and improving economic benefits.

发明内容Contents of the invention

本发明的目的是提供一种结构简单合理,占地面积小、减轻劳动强度、操作和维修方便,坚固耐用,适合使用者要求的一种新型立式干湿饲料粉碎混合一体机。The purpose of the present invention is to provide a new type of vertical dry and wet feed crushing and mixing integrated machine which is simple and reasonable in structure, small in floor space, light in labor intensity, convenient in operation and maintenance, sturdy and durable, and suitable for users.

实现上述发明目的技术方案是:一种新型立式干湿饲料粉碎混合一体机,包括减速电机、螺旋搅拌轴、主机架、混合饲料内、外圆筒、副机架、玉米粉碎机构、主进料斗、副进料斗、带支撑的预搅轴组件、进料搅轴组件和高度可调操作台等部分组成。所述螺旋搅拌轴垂直设置在混合饲料内、外圆筒中部,搅拌轴的上轴头通过带座轴承安装在顶盖上,通过皮带与减速电机连接,搅拌轴的下轴头通过带座轴承安装在底盖上,通过皮带带动主、副进料斗内的进料搅拌轴旋转。副机架上设置有由异步电动机带动的玉米粉碎机构,该粉碎机构包括吸管、锤片、筛网,出料口通过副进料斗与混合饲料外圆筒连通。新型立式干湿饲料粉碎混合一体机工作时,将已计量好的各种干湿饲料及添加剂由操作人员依次通过高度可调工作台倒入一侧的主进料斗,由预搅轴预搅,并经进料搅轴带入螺旋轴搅龙底端;于此同时,另一侧的玉米通过吸管进入粉碎室,在高速旋转的锤片打击和筛板摩擦作用下,玉米逐渐被粉碎,并在离心力和气流作用下,穿过出料口排出,进入副进料斗,并由进料搅轴带入螺旋搅拌轴底端;两侧所进的饲料由螺旋搅拌轴将饲料垂直向上运送,到达螺旋搅拌轴端部后抛出,再沿壳体圆筒和锥形部分的内壁下滑,流至底部,并再一次由垂直螺旋搅拌轴向上提升撒抛,如此经多次反复循环,能获得混合均匀的饲料。搅拌完毕,打开卸料活门,将混合料卸出。The technical solution to achieve the above invention is: a new vertical dry and wet feed grinding and mixing machine, including a geared motor, a spiral stirring shaft, a main frame, a mixed feed inner and outer cylinder, an auxiliary frame, a corn crushing mechanism, a main feeding It is composed of hopper, auxiliary feeding hopper, pre-stirring shaft assembly with support, feeding stirring shaft assembly and height-adjustable operating platform. The spiral stirring shaft is vertically arranged in the middle of the inner and outer cylinders of the mixed feed, the upper shaft head of the stirring shaft is installed on the top cover through a bearing with a seat, and is connected with the reduction motor through a belt, and the lower shaft head of the stirring shaft is passed through a bearing with a seat Installed on the bottom cover, it drives the feeding stirring shaft in the main and auxiliary feeding hoppers to rotate through the belt. The auxiliary frame is provided with a corn crushing mechanism driven by an asynchronous motor. The crushing mechanism includes a suction pipe, a hammer, and a screen, and the discharge port communicates with the outer cylinder of the mixed feed through the auxiliary feeding hopper. When the new vertical dry and wet feed crushing and mixing machine is working, the operator pours the measured dry and wet feed and additives into the main feeding hopper on one side through the height-adjustable workbench in turn, and the pre-stirring shaft Stir, and be brought into the bottom of the screw shaft auger through the feeding agitator shaft; at the same time, the corn on the other side enters the crushing chamber through the suction pipe, and the corn is gradually crushed under the impact of the high-speed rotating hammer and the friction of the sieve plate , and under the action of centrifugal force and airflow, it is discharged through the discharge port, enters the auxiliary feed hopper, and is brought into the bottom of the spiral stirring shaft by the feeding stirring shaft; the feed fed on both sides is vertically upward by the spiral stirring shaft It is transported, thrown out after reaching the end of the spiral stirring shaft, then slides down the inner wall of the shell cylinder and the cone, flows to the bottom, and is lifted upward by the vertical spiral stirring shaft again, so that after repeated cycles , to obtain evenly mixed feed. After stirring, open the discharge valve to discharge the mixture.

为避免湿饲料(发酵饲料)容易堵塞进料口,造成进料搅轴卡死,设计有带支撑的预搅轴组件,能够对预混合饲料进行预搅拌,从而使干湿饲料均能顺利通过进料搅轴,最终进入螺旋搅拌轴,从而完成各种干湿饲料和添加剂的均匀混合,且预搅轴组件可以根据实际结构需求可调、可换。In order to prevent the wet feed (fermented feed) from easily blocking the feed inlet and causing the feed stirring shaft to be stuck, a pre-stirring shaft assembly with support is designed to pre-stir the pre-mixed feed, so that both dry and wet feed can pass through smoothly The feed agitator shaft finally enters the helical agitator shaft, so as to complete the uniform mixing of various dry and wet feeds and additives, and the pre-stirrer shaft assembly can be adjusted and replaced according to actual structural requirements.

本发明在在主进料斗处安装一个便于操作人员加料的高度可调工作台和防止装料编织袋误入预搅轴的安全网,扩大了立式混合机的应用范围。The invention installs a height-adjustable workbench at the main feeding hopper which is convenient for operators to feed materials and a safety net to prevent the woven bag from entering the pre-stirring shaft by mistake, thereby expanding the application range of the vertical mixer.

本发明对于螺旋搅拌轴进行优化参数设计,并且对螺旋搅拌轴与混合饲料内圆筒间的装配关系进行了动态仿真模拟,找出了最佳匹配尺寸,从而增加混合饲料间对流混合和剪切混合,从而使其混合均匀度提高,混合时间降低。The present invention optimizes the parameter design of the spiral stirring shaft, and conducts dynamic simulation of the assembly relationship between the spiral stirring shaft and the inner cylinder of the mixed feed, finds out the best matching size, thereby increasing the convective mixing and shearing of the mixed feed Mixing, so that its mixing uniformity is improved and the mixing time is reduced.

本发明的有益效果:本发明具有结构合理、占地面积小、省力省时、粉尘少、密封性好、调整和维修简单、坚固耐用等优点。该新型立式干湿饲料粉碎混合一体机能够实现一种适合粉碎玉米和搅拌各种饲料(特别是发酵湿饲料)及添加剂,以达到增加混合均匀度、降低饲料成本,节约能源、减少废弃物质对环境的污染,提高经济效益的目的。特别适合农村饲养户、小型饲养场以及中小型配合饲料厂使用。Beneficial effects of the present invention: the present invention has the advantages of reasonable structure, small floor space, labor and time saving, less dust, good sealing performance, simple adjustment and maintenance, strong and durable, and the like. This new type of vertical dry and wet feed grinding and mixing machine can realize a machine suitable for crushing corn and mixing various feeds (especially fermented wet feeds) and additives, so as to increase mixing uniformity, reduce feed costs, save energy, and reduce waste materials. Environmental pollution, the purpose of improving economic efficiency. It is especially suitable for rural farmers, small farms and small and medium-sized compound feed factories.

附图说明Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

1-减速电动机,2-主支架,3-异步电动机,4-锤片,5-筛网,6-副支架,7-副进料斗,8-吸管,9-防尘孔,10-主进料搅轴皮带轮,11-底端皮带轮,12-副进料搅轴皮带轮,13-进料搅轴组件,14-预搅轴组件,15-预搅轴支撑,16-主进料斗,17-高度可调工作台,18-安全网,19-卸料活门,20-锥形储料桶,21-圆筒储料桶,22-内部搅拌圆筒,23-螺旋搅拌轴,24-顶端皮带轮。1-reduction motor, 2-main support, 3-asynchronous motor, 4-hammer, 5-screen, 6-sub-support, 7-sub-feed hopper, 8-suction tube, 9-dust hole, 10-main Feed stirring shaft pulley, 11-bottom pulley, 12-sub-feed stirring shaft pulley, 13-feed stirring shaft assembly, 14-pre-stirring shaft assembly, 15-pre-stirring shaft support, 16-main feed hopper, 17-height-adjustable table, 18-safety net, 19-discharging valve, 20-conical storage barrel, 21-cylindrical storage barrel, 22-internal mixing cylinder, 23-spiral stirring shaft, 24- Top pulley.

具体实施方式Detailed ways

实施例Example

参见图1,新型立式干湿饲料粉碎混合一体机通过启动减速电动机1和异步电动机3,分别带动垂直的螺旋搅拌轴23、预搅轴组件14、进料搅轴组件13和粉碎机组,将已计量好的各种干湿饲料及添加剂由操作人员依次通过高度可调工作台17倒入一侧的主进料斗16,由预搅轴预搅,并经进料搅轴带入螺旋轴搅龙底端;于此同时,另一侧的玉米通过吸管8进入粉碎室,在高速旋转的锤片4打击和筛板摩擦作用下,玉米逐渐被粉碎,并在离心力和气流作用下,穿过出料口排出,进入副进料斗7,并由进料搅轴带入螺旋搅拌轴底端;两侧进料由螺旋搅拌轴23将饲料垂直向上运送,到达螺旋搅拌轴端部后抛出,再沿壳体圆筒和锥形部分的内壁下滑,流至底部,并再一次由垂直的螺旋搅拌轴23向上提升撒抛,如此经多次反复循环,能获得混合均匀的饲料。搅拌完毕,打开卸料活门19,将混合料卸出。Referring to Fig. 1, the new vertical wet and dry feed crushing and mixing machine drives the vertical spiral stirring shaft 23, the pre-stirring shaft assembly 14, the feed stirring shaft assembly 13 and the pulverizing unit respectively by starting the reduction motor 1 and the asynchronous motor 3, and the Various dry and wet feeds and additives that have been measured are poured into the main feed hopper 16 on one side through the height-adjustable workbench 17 in turn by the operator, pre-stirred by the pre-stirring shaft, and brought into the screw shaft through the feeding stirring shaft. at the bottom of the auger; at the same time, the corn on the other side enters the crushing chamber through the suction pipe 8, under the impact of the high-speed rotating hammer 4 and the friction of the sieve plate, the corn is gradually crushed, and under the action of centrifugal force and airflow, the corn passes through the crushing chamber. It is discharged through the discharge port, enters the auxiliary feed hopper 7, and is brought into the bottom end of the spiral stirring shaft by the feeding stirring shaft; the feed on both sides is conveyed vertically upward by the spiral stirring shaft 23, and is thrown away after reaching the end of the spiral stirring shaft. Then it slides down the inner wall of the shell cylinder and the conical part, flows to the bottom, and is lifted up by the vertical spiral stirring shaft 23 again, so that evenly mixed feed can be obtained after repeated cycles. After the stirring is completed, the discharge valve 19 is opened to discharge the mixture.

Claims (4)

1.一种新型立式干湿饲料粉碎混合一体机,包括减速电机、螺旋搅拌轴、主机架、混合饲料内、外圆筒、异步电动机、副机架、玉米粉碎机构、主进料斗、副进料斗、带支撑的预搅轴组件、进料搅轴组件和高度可调工作台,其特征在于:螺旋搅拌轴垂直设置在混合饲料内、外圆筒中部,搅拌轴的上轴头通过带座轴承安装在顶盖上,通过皮带与减速电机连接,搅拌轴的下轴头通过带座轴承安装在底盖上,通过皮带带动主、副进料斗内的进料搅拌轴旋转;副机架上设置有由异步电动机带动的玉米粉碎机构,该粉碎机构包括吸管、锤片、筛网,出料口通过副进料斗与混合饲料外圆筒连通。1. A new type of vertical dry and wet feed crushing and mixing machine, including geared motor, spiral stirring shaft, main frame, mixed feed inner and outer cylinders, asynchronous motor, sub-frame, corn grinding mechanism, main feeding hopper, The auxiliary feeding hopper, the pre-stirring shaft assembly with support, the feeding stirring shaft assembly and the height-adjustable workbench are characterized in that: the spiral stirring shaft is vertically arranged in the middle of the inner and outer cylinders of the mixed feed, and the upper shaft head of the stirring shaft Installed on the top cover through the bearing with seat, connected with the geared motor through the belt, the lower shaft head of the stirring shaft is installed on the bottom cover through the bearing with seat, and drives the feeding stirring shaft in the main and auxiliary feeding hoppers to rotate through the belt; The auxiliary frame is provided with a corn crushing mechanism driven by an asynchronous motor. The crushing mechanism includes a suction pipe, a hammer, and a screen, and the discharge port communicates with the outer cylinder of the mixed feed through the auxiliary feeding hopper. 2.根据权利要求1所述的新型立式干湿饲料粉碎混合一体机,其特征在于:设计有带支撑的预搅轴组件,能够对预混合饲料进行预搅拌,从而使干湿饲料均能顺利通过进料搅轴,最终进入螺旋搅拌轴,从而完成各种干湿饲料和添加剂的均匀混合,且预搅轴组件可以根据实际结构需求可调、可换。2. The novel vertical wet and dry feed crushing and mixing machine according to claim 1, characterized in that it is designed with a pre-stirring shaft assembly with support, which can pre-stir the pre-mixed feed, so that both dry and wet feed can be mixed. It passes through the feeding stirring shaft smoothly, and finally enters the spiral stirring shaft, so as to complete the uniform mixing of various dry and wet feeds and additives, and the pre-stirring shaft assembly can be adjusted and replaced according to the actual structural requirements. 3.根据权利要求1所述的新型立式干湿饲料粉碎混合一体机,其特征在于:在主进料斗处安装一个便于操作人员加料的高度可调工作台和防止装料编织袋误入预搅轴的安全网。3. The novel vertical wet and dry feed crushing and mixing machine according to claim 1, characterized in that: a height-adjustable workbench is installed at the main feeding hopper to facilitate the feeding of the operator and prevent the feeding woven bag from entering by mistake Safety net for pre-stirred shafts. 4.根据权利要求1所述的新型立式干湿饲料粉碎混合一体机,其特征在于:对于螺旋搅拌轴进行优化参数设计,并且对螺旋搅拌轴与混合饲料内圆筒间的装配关系进行了动态仿真模拟,找出了最佳匹配尺寸,从而增加混合饲料间对流混合和剪切混合,从而使其混合均匀度提高,混合时间降低。4. The novel vertical dry-wet feed crushing and mixing machine according to claim 1, characterized in that: optimize the parameter design for the spiral stirring shaft, and optimize the assembly relationship between the spiral stirring shaft and the inner cylinder of the mixed feed Through dynamic simulation, the best matching size is found, so as to increase the convective mixing and shear mixing between the mixed feed, so that the mixing uniformity is improved and the mixing time is reduced.
CN201310134794.6A 2013-04-03 2013-04-03 A kind of vertical dry moist forage crushing mixing integration machine Expired - Fee Related CN103190688B (en)

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CN104154975A (en) * 2014-09-04 2014-11-19 四川省绵阳西南自动化研究所 Automatic powder weighing device
CN105167129A (en) * 2015-10-21 2015-12-23 贵州大学 Simple, improved and multifunctional feed crushing and stirring integrated device
CN105534331A (en) * 2016-01-26 2016-05-04 周秉寅 Charbroiler fuel feeding mechanism
CN106617222A (en) * 2016-12-14 2017-05-10 重庆长源饲料有限公司 All-in-one machine for dry and wet feed smashing and mixing
CN108095162A (en) * 2017-12-24 2018-06-01 湛江市渔好生物科技有限公司 A kind of aquatic feeds comminuting dasher of Larimichthys crocea
TWI692380B (en) * 2018-11-20 2020-05-01 愛壹可生物科技有限公司 Waste treatment equipment

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