Summary of the invention
Invent problem to be solved
The objective of the invention is to, a kind of manufacture method that contains propene polymer of chlorination is provided, this method comprises and will contain propene polymer carries out chlorination in the mixed solution of chlorine series solvent and water operation, compare the manufacture method that this method is a kind of improvement that can obtain target compound more efficiently with existing method.
Solve the means of problem
The present inventor furthers investigate in order to achieve the above object, found that, just can achieve the above object when employing comprises the manufacture method of certain working procedure, thereby finish the present invention.
That is, the present invention relates to a kind of manufacture method that contains propene polymer of following chlorination.
1. the manufacture method that contains propene polymer of a chlorination is characterized in that, comprises the steps:
(1) contains propene polymer with at least a kind in polypropylene and the propylene-alpha-olefin copolymers and be scattered in the operation 1 that obtains dispersion liquid in the mixed solution that contains chloroform and water;
(2) airtight down, on one side with the temperature below 130 ℃ above-mentioned dispersion liquid is heated, in above-mentioned dispersion liquid, import chlorine on one side, contain the operation 2 that propene polymer carries out chlorination to above-mentioned thus;
(3) add in the reaction solution that in operation 2, obtains water-insoluble contain epoxy compounds and leave standstill after, isolate the operation 3 that contains the chloroform phase; And
(4) distill mutually and remove chloroform from the described chloroform that contains, obtain the operation that contains propene polymer 4 of chlorination thus.
2. as above-mentioned 1 described manufacture method, wherein, the described propene polymer that contains that uses in the operation 1 is isotactic polymer.
3. as above-mentioned 1 or 2 described manufacture method, wherein, the described propene polymer that contains that uses in the operation 1 is to use the metallocene series catalysts to synthesize.
4. as any described manufacture method in the above-mentioned item 1~3, wherein, the chlorine containing ratio that contains propene polymer of described chlorination is 20~40 weight %.
5. as any described manufacture method in the above-mentioned item 1~4, wherein, the chlorination in the operation 2 is to carry out under the condition of not using free radical generating agent.
6. as any described manufacture method in the above-mentioned item 1~5, wherein, the described weight ratio that contains propene polymer, chloroform and water in the described dispersion liquid is 1:8~20:0.8~2.
7. as any described manufacture method in the above-mentioned item 1~6, wherein, in the operation 2, before importing chlorine, import oxygen.
Below, manufacture method of the present invention is elaborated.
The manufacture method that contains propene polymer of chlorination of the present invention is characterised in that, comprises the steps:
(1) contains propene polymer with at least a kind in polypropylene and the propylene-alpha-olefin copolymers and be scattered in the operation 1 that obtains dispersion liquid in the mixed solution that contains chloroform and water;
(2) airtight down, on one side with the temperature below 130 ℃ above-mentioned dispersion liquid is heated, in above-mentioned dispersion liquid, import chlorine on one side, contain the operation 2 that propene polymer carries out chlorination to above-mentioned thus;
(3) add in the reaction solution that in operation 2, obtains water-insoluble contain epoxy compounds and leave standstill after, isolate the operation 3 that contains the chloroform phase; And
(4) distill mutually and remove chloroform from the described chloroform that contains, obtain the operation that contains propene polymer 4 of chlorination thus.
Has the manufacture method of the present invention of above-mentioned feature particularly in operation 3, by adding the water-insoluble epoxy compounds that contains in the reaction solution that in operation 2, obtains, can at short notice reaction solution be separated for hydrochloric phase with contain chloroform mutually, its result, just the manufacturing objective thing is the propene polymer that contains of chlorination more efficiently.
Below, manufacture method of the present invention is described respectively by each operation.
" operation 1 "
Operation 1: contain propene polymer with at least a kind in polypropylene and the propylene-alpha-olefin copolymers and be scattered in the mixed solution that contains chloroform and water and obtain dispersion liquid.
Among the present invention, contain propene polymer as raw material, use at least a kind in polypropylene and the propylene-alpha-olefin copolymers.
Propylene-alpha-olefin copolymers be based on propylene and on propylene copolymerization the material of alpha-olefin.As alpha-olefin, for example can use in ethene, 1-butylene, 1-heptene, 1-octene, the 4-methyl-1-pentene etc. a kind or several.In these alpha-olefins, optimal ethylene, 1-butylene.Ratio to the propylene composition of propylene-alpha-olefin copolymers and alpha-olefin composition is unqualified, but preferred propylene composition is 50 moles more than the %, more preferably 90 moles more than the %.
Polypropylene and propylene-alpha-olefin copolymers be preferred isotactic polymer all.Isotactic polymer demonstrates than higher degree of crystallinity, can crystallization control by chlorination.For example, when giving solvability in various organic solvents to containing propene polymer, can hang down crystallization by improving cl content.On the other hand, film when giving cohesive force to containing propene polymer, though poorly soluble in organic solvent by setting the chlorine containing ratio than the lowland, can keep high crystalline.In addition, the crystallinity of using the synthetic polypropylene of metallocene series catalysts and propylene-alpha-olefin copolymers to have homogeneous, the solvability in solvent is also very excellent, thereby preferred.In addition, polypropylene and propylene-alpha-olefin copolymers also can use commercially available product.
Among the present invention, the above-mentioned propene polymer that contains is scattered in the mixed solution that contains chloroform and water and obtains dispersion liquid.The main purpose that makes water is to absorb the byproduct hydrogen chloride that produces when operation 2 chlorinations and the manufacturing process of simplifying target compound, the consumption of water can be set according to the amount of the byproduct hydrogen chloride that produces, but be preferably set to reaction is finished after the concentration of hydrochloric acid of hydrochloric acid phase be 10~30%.Though unqualified to the weight ratio that contains propene polymer, chloroform and water in the dispersion liquid, consider these factors, preferred 1:8~20:0.8~2, more preferably 1:9~15:0.9~1.8.
" operation 2 "
Operation 2: under airtight, with temperature 130 ℃ below above-mentioned dispersion liquid heated on one side, in above-mentioned dispersion liquid, import chlorine on one side, thus the above-mentioned propene polymer that contains is carried out chlorination.
During chlorination, airtightly with the temperature below 130 ℃ dispersion liquid is heated down.Temperature is so long as just unqualified in above-mentioned scope, but from guaranteeing to contain the temperature this point that propene polymer can dissolve, the Da Wendu that is up in the preferred chlorination is 110~130 ℃, more preferably 115~125 ℃.
Among the present invention, owing to contain water in the dispersion liquid, by importing chlorine, generate oxyradical (O) in the reaction system continuously by following being reflected at, therefore can stablize and carry out chlorination to containing propene polymer efficiently.Particularly, at first by water or hydroxide ion and chlorine reaction generation hypochlorous acid, next decompose the generation oxyradical by hypochlorous acid.
H
2O+Cl
2→HClO+HCl
OH
-+Cl
2→HClO+Cl
-
HClO→HCl+O·
Therefore, owing to generate oxyradical in the reaction system of the present invention continuously, therefore need not to use known free radical generating agent (for example ultraviolet ray, organo-peroxide, azo based compound etc.), thereby when the manufacturing objective thing, can avoid owing to the problem in the past (isolated plant, temperature treatment, stress management etc.) of using free radical generating agent to bring.
When in reaction system, importing chlorine, as long as when guaranteeing air-tight state, be blown into chlorine.To the import volume of chlorine without limits, preferably become the amount of 20~40 weight % as long as can guarantee the chlorine containing ratio that contains propene polymer of chlorination.Cl content is not limited to above-mentioned scope, but preferred 20~40 weight %, more preferably 25~35 weight % among the present invention.Produce byproduct hydrogen chloride though import chlorine, because hydrogenchloride substantially all dissolves and is present in the water, therefore do not need to carry out excessive stress management etc. in the manufacture method of the present invention.In addition, owing under airtight, carry out chlorination, compared with in non-water system, carry out chlorination in the past, can guarantee the chlorine utilization ratio morely, thus preferred.
The weight-average molecular weight that contains propene polymer to the chlorination that obtains with manufacture method of the present invention is unqualified, but preferred 5000~200000.Be lower than at 5000 o'clock, cohesive force dies down and is poor to the close property of polypropylene base sometimes.On the other hand, if surpass 200000, the dissolved state variation in solvent sometimes.Preferred weight-average molecular weight is 30000~180000.Among the present invention, for the weight-average molecular weight that contains propene polymer that makes chlorination is littler, can before importing chlorine, import oxygen.By importing oxygen, generate oxyradical and cause the cut-out that contains the propene polymer molecule, weight-average molecular weight can be adjusted to littler thus.
" operation 3 "
Operation 3: add in the reaction solution that in operation 2, obtains water-insoluble contain epoxy compounds and leave standstill after, isolate and contain the chloroform phase.In addition, water-insoluble refers to the solvability less than 1 weight % in 20 ℃ of water.
Among the present invention, water-insolublely contain epoxy compounds and leave standstill by adding in the reaction solution that in operation 2, obtains, can at short notice reaction solution be separated for hydrochloric phase with contain chloroform mutually.Water-insolublely contain the compound that epoxy compounds preferably has fine water particle effect (as the effect of emulsion splitter) in the aggregation liquid, for example can enumerate: phenyl glycidyl ether, 2-aminomethyl phenyl glycidyl ether, to monocycle oxycompounds such as tert-butyl-phenyl glycidyl ether, 4-chloro-phenyl-glycidyl ether, 4-methoxyphenyl glycidyl ether, 2-xenyl glycidyl ether, 1-naphthyl glycidyl ether, 2-ethylhexyl glycidyl ether, glycidyl allyl ethers.In addition, also can enumerate: dihydroxyphenyl propane and epoxy chloropropane with various ratios carry out bisphenol type epoxy compound, Bisphenol F and epoxy chloropropane that polycondensation obtains with various ratios carry out Bisphenol F type epoxy compounds that polycondensation obtains, make epoxidised soybean oil that peroxy acid reactions such as vegetables oil with unsaturated group and Peracetic Acid obtain, epoxidised linseed oil etc.In addition, also can enumerate: Hydrogenated Bisphenol A diglycidylether, o-phthalic acid diglycidyl ester, 1, multi-functional epoxy compounds such as 6-hexanediol diglycidyl ether, trihydroxymethylpropanyltri diglycidyl ether.Wherein, especially preferably to tert-butyl-phenyl glycidyl ether, bisphenol type epoxy compound etc.Unqualified to the water-insoluble addition that contains epoxy compounds, but contain propene polymer 100 weight parts, preferred 0.1~5 weight part, more preferably 0.3~2 weight part with respect to chlorination in the reaction solution.
As long as the time of repose after containing epoxy compounds and adding can fully be separated just be not particularly limited, but the present invention is preferred below 2 hours, more preferably below 1 hour.Like this, the present invention compares with manufacture method in the past, can in the obviously shorter time, be separated, thus manufacturing objective thing efficiently.
After being separated, isolating and contain chloroform layer.Among the present invention, contain the propene polymer that contains that chloroform comprises chlorination in mutually, separation method can utilize known separation method.
" operation 4 "
Operation 4: distill mutually and remove chloroform from the described chloroform that contains, obtain the propene polymer that contains of chlorination thus.
To unqualified from containing temperature condition and pressure condition that chloroform distills when removing chloroform mutually, but from preferably beginning slowly to become decompression state from the state more than the chloroform boiling point (61 ℃) in view of the efficient, preferred 15~70 ℃ of temperature, more preferably 25~65 ℃.In addition, pressure condition is preferred-0.09~0.08MPa, more preferably-0.08~0.05MPa.In addition, among the present invention, preferably remove most of chloroform by underpressure distillation after, the highly concentrated solution that contains propene polymer of chlorination is supplied in the forcing machine, when residual chloroform is removed in distillation, the propene polymer that contains of chlorination is carried out granulation and takes out.Temperature condition and pressure condition when extruding are also unqualified, but preferably begin gently to carry out charging to the low temperature high vacuum state preferred 50~150 ℃ of extruder temperature, more preferably 60~140 ℃ from the high temperature low vacuum state from the efficient of manufacture method.In addition, the forcing machine pressure condition is preferred-0.099~-0.080MPa, more preferably-0.099~-0.090MPa.
The propene polymer that contains of the chlorination that the above-mentioned operation of process obtains is soluble in all kinds of SOLVENTS such as toluene, dimethylbenzene, solvent naphtha, can be used as and gives composition to the bonding of polypropylene base, widespread use in purposes such as coating, printing ink, binding agent.
The effect of invention
Manufacture method of the present invention is particularly in operation 3, by adding the water-insoluble epoxy compounds that contains in the reaction solution that in operation 2, obtains, can at short notice reaction solution be separated for hydrochloric phase with contain chloroform mutually, its result, just the manufacturing objective thing is the propene polymer that contains of chlorination more efficiently.
Embodiment
Show that below embodiment and comparative example are described more specifically the present invention.But the present invention is not subjected to the restriction of embodiment.
Embodiment 1
In 5000L lass lining retort processed, the synthetic isotactic polyprophlene of Ziegler-Natta catalyst (Ziegler-Natta Catalyst) is used in adding, and (230 ℃ MFR is the 14g/ branch, 165 ℃ of fusing points) 300kg, chloroform 3100kg and deionized water 420kg are airtight.
Liquid in the stirred tank makes its dispersion on one side, to retort in begin heats on one side, and the speed with 80kg/ hour imports chlorine when heating.The heating but continues to import chlorine of stopped reaction jar when temperature arrives 115 ℃ in jar, a jar interior temperature remains on 95~120 ℃ by reaction heat.Pressure maximum in the retort reaches 0.6MPa.From beginning to import chlorine to the stage that has imported 276kg chlorine through 30 timesharing in 3 hours, stop to import chlorine.Continue stirred liq after 10 minutes, add the water-insoluble epoxy compounds bisphenol type epoxy compound (epoxy equivalent (weight) 189g/eq) that contains of 1.8kg.
Stop to stir, a jar interior temperature remains on 80~95 ℃ and left standstill 1 hour, and the upper strata hydrochloric acid that clearly is separated out this moment contains chloroform mutually with lower floor mutually.Lower floor is contained the chloroform phase shift deliver in the 3000L lass lining retort processed, under the condition of temperature 35~75 ℃, jar internal pressure-0.08~0.08MPa, chloroform 2000kg is removed in the part distillation in jar.
Next, the chlorinated polypropylene solution that chloroform becomes high density has been removed in distillation under 30~50 ℃, has been supplied to biaxial extruder, 60~140 ℃ of Heating temperatures, vacuum tightness-0.099~-condition of 0.093MPa under distillation remove chloroform, granulation.
The chlorine containing ratio of the Chlorinated Polypropylene III that obtains is 30.2%, and weight-average molecular weight is 180000.
Embodiment 2
Except before importing chlorine, importing 0.2kg oxygen, carry out same operation with embodiment 1.The chlorine containing ratio of the Chlorinated Polypropylene III that obtains is 30.1%, and weight-average molecular weight is 140000.
Embodiment 3
, operate equally with embodiment 1 beyond the importing 3kg oxygen except using by the isotactic propylene ethylene copolymer (propylene: ethene=97:3 mol ratio, MFR2g/ branch, 125 ℃ of fusing points) of metallocene series catalysts polymerization and before importing chlorine.The chlorine containing ratio of the Chlorinated Polypropylene III that obtains is 30.0%, and weight-average molecular weight is 95000.
Embodiment 4
Import the 440kg chlorine except the consumption with deionized water is made as 540kg and spends 5 hours 30 minutes, operate equally with embodiment 3.The chlorine containing ratio of the Chlorinated Polypropylene III that obtains is 39.7%, and weight-average molecular weight is 106000.
Embodiment 5
Import the 157kg chlorine except the consumption with deionized water is made as 270kg and spends 2 hours, operate equally with embodiment 3.The chlorine containing ratio of the Chlorinated Polypropylene III that obtains is 20.4%, and weight-average molecular weight is 92000.
Embodiment 6
Except before importing chlorine, importing 3kg oxygen, operate equally with embodiment 1.The chlorine containing ratio of the Chlorinated Polypropylene III that obtains is 30.3%, and weight-average molecular weight is 70000.
Embodiment 7
Except interpolation 1.8kg bisphenol type epoxy compound (epoxy equivalent (weight) 189g/eq) being replaced by the interpolation tert-butyl-phenyl glycidyl ether of 1.8kg (epoxy equivalent (weight) 225g/eq), operate equally with embodiment 1.After leaving standstill 1 hour, similarly to Example 1, the upper strata hydrochloric acid that clearly is separated out contains chloroform mutually with lower floor mutually.The chlorine containing ratio of the Chlorinated Polypropylene III that obtains is 30.1%, and weight-average molecular weight is 176000.
Embodiment 8
Except interpolation 1.8kg bisphenol type epoxy compound (epoxy equivalent (weight) 189g/eq) being replaced by interpolation 1.8kg trihydroxymethylpropanyltri diglycidyl ether (epoxy equivalent (weight) 150g/eq), operate equally with embodiment 1.After leaving standstill 1 hour, similarly to Example 1, the upper strata hydrochloric acid that clearly is separated out contains chloroform mutually with lower floor mutually.The chlorine containing ratio of the Chlorinated Polypropylene III that obtains is 30.3%, and weight-average molecular weight is 178000.
Comparative example 1
Do not add bisphenol type epoxy compound (epoxy equivalent (weight) 189g/eq) after in embodiment 1, importing chlorine.Its result tries to leave standstill similarly to Example 1 and carries out separating of hydrochloric acid layer and chloroform layer, still is emulsified state but spent 5 hours.