CN103184791A - Solid wood composite floor and manufacture method thereof - Google Patents

Solid wood composite floor and manufacture method thereof Download PDF

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CN103184791A
CN103184791A CN2013101357079A CN201310135707A CN103184791A CN 103184791 A CN103184791 A CN 103184791A CN 2013101357079 A CN2013101357079 A CN 2013101357079A CN 201310135707 A CN201310135707 A CN 201310135707A CN 103184791 A CN103184791 A CN 103184791A
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layer
parts
solid wood
soybean
wood composite
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CN103184791B (en
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刘元强
杨勇
沈金祥
詹先旭
王晓辉
叶交友
钱仁龙
盛时雄
王平
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Dehua TB New Decoration MaterialsCo Ltd
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Abstract

本发明涉复合地板制备领域,具体涉及一种实木复合地板及其制造方法。一种实木复合地板,其由上至下依次包括:油漆层、装饰层、基材层以及平衡层,所述基材层包括木质单板层以及涂覆于所述木质单板层之间的改性大豆胶层;所述基材层与装饰层之间、基材层与平衡层之间涂覆有异氰酸酯胶层或三聚氰胺胶层或改性大豆胶层。本发明制造的实木复合地板在具备高粘合强度、甲醛释放量低的同时,还具有防霉、防腐、防虫和防水功能。The invention relates to the field of composite floor preparation, in particular to a solid wood composite floor and a manufacturing method thereof. A kind of solid wood composite flooring, which comprises from top to bottom: a paint layer, a decoration layer, a base material layer and a balance layer, and the base material layer comprises a wood veneer layer and a layer coated between the wood veneer layers Modified soybean glue layer; between the base material layer and the decoration layer, between the base material layer and the balance layer, an isocyanate glue layer or a melamine glue layer or a modified soybean glue layer is coated. The solid wood composite floor manufactured by the invention not only has high bonding strength and low formaldehyde emission, but also has the functions of anti-mildew, anti-corrosion, insect-proof and water-proof.

Description

一种实木复合地板及其制造方法A kind of solid wood composite floor and its manufacturing method

技术领域 technical field

本发明涉复合地板制备领域,具体涉及一种实木复合地板及其制造方法。 The invention relates to the field of composite floor preparation, in particular to a solid wood composite floor and a manufacturing method thereof.

背景技术 Background technique

近几年来,随着人们环保意识地日益提高,室内家装用地板的甲醛释放量得到较好控制,达到E1级(甲醛释放量在1.5mg/L以内)、E0级(甲醛释放量在0.5mg/L以内),甚至更低,如公开号202509731U(2012-10-31)的中国专利,采用生物基胶粘剂制得甲醛释放量不大于0.1mg/L的实木复合地板。然而,甲醛的水溶液称为福尔马林,是一种高效杀菌消毒剂,亦可作为防腐剂使用,地板甲醛释放量的降低,使得蠹虫、白蚁等害虫蛀蚀地板的现象频频发生。 In recent years, with people's increasing awareness of environmental protection, the formaldehyde emission of indoor home decoration floors has been well controlled, reaching E1 level (formaldehyde emission within 1.5mg/L), E0 level (formaldehyde emission within 0.5mg /L), or even lower, such as the Chinese patent with publication number 202509731U (2012-10-31), which uses bio-based adhesives to prepare parquet with formaldehyde emission not greater than 0.1mg/L. However, the aqueous solution of formaldehyde is called formalin, which is a high-efficiency bactericidal disinfectant and can also be used as a preservative. The reduction of formaldehyde release on the floor makes the floor eaten by silverfish, termites and other pests frequently occur.

发明内容 Contents of the invention

本发明第一个目的是为解决上述技术问题,提供一种实木复合地板。本发明另一个目的是提供一种实木复合地板的制备方法。本发明制造的实木复合地板在具备高粘合强度、甲醛释放量低的同时,还具有防霉、防腐、防虫和防水功能。 The first object of the present invention is to provide a solid wood composite floor to solve the above technical problems. Another object of the present invention is to provide a method for preparing solid wood composite flooring. The solid wood composite floor manufactured by the invention not only has high bonding strength and low formaldehyde emission, but also has the functions of anti-mildew, anti-corrosion, insect-proof and water-proof.

本发明的第一个目的是通过以下技术方案得以实现的:一种实木复合地板,其由上至下依次包括:油漆层、装饰层、基材层以及平衡层,所述基材层包括木质单板层以及涂覆于所述木质单板层之间的改性大豆胶层;所述基材层与装饰层之间、基材层与平衡层之间涂覆有异氰酸酯胶层或三聚氰胺胶层或改性大豆胶层。 The first object of the present invention is achieved through the following technical solutions: a solid wood composite floor, which comprises from top to bottom: a paint layer, a decorative layer, a substrate layer and a balance layer, and the substrate layer includes a wooden A veneer layer and a modified soybean glue layer coated between the wood veneer layers; an isocyanate glue layer or melamine glue is coated between the base material layer and the decorative layer, and between the base material layer and the balance layer layer or modified soybean gum layer.

    本发明实木复合地板木质单板层之间粘胶剂采用大豆胶,基材层与装饰层之间、基材层与平衡层之间粘胶剂为异氰酸酯胶层或三聚氰胺胶层或改性大豆胶层,其中大豆胶包括以下质量份的原料: The adhesive between the wooden veneer layers of the solid wood composite floor of the present invention adopts soybean glue, and the adhesive between the base material layer and the decorative layer, and between the base material layer and the balance layer is an isocyanate adhesive layer or a melamine adhesive layer or a modified soybean Adhesive layer, wherein soybean gum comprises the raw material of following mass parts:

水                100份; 100 parts of water;

大豆衍生品        15-40份; 15-40 servings of soybean derivatives;

碱                3-8份; Alkali 3-8 parts;

硅酸盐            0.5-3份; Silicate 0.5-3 parts;

改性剂            0.2-5份; Modifier 0.2-5 parts;

固化剂            0.3-2.5份; Curing agent 0.3-2.5 parts;

酸                0.1-4份; Acid 0.1-4 parts;

水性丙烯酸树脂    0-20份; Water-based acrylic resin 0-20 parts;

防虫剂            0.1-1.5份; Insect repellent 0.1-1.5 parts;

填料              1-10份。 Filling 1-10 parts.

本发明所述大豆衍生品为大豆蛋白粉或大豆分离蛋白。大豆蛋白粉通常是以大豆加工剩余物豆粕为原料,经过研磨而成。大豆分离蛋白是大豆蛋白粉经过进一步加工分离,去除大部分糖类而得到。 The soybean derivative in the present invention is soybean protein powder or soybean protein isolate. Soy protein powder is usually made from soybean meal, the residue of soybean processing, after grinding. Soy protein isolate is obtained by further processing and separating soybean protein powder to remove most of the sugar.

本发明的碱包括氢氧化钠或氢氧化钙。本发明所述填料为面粉、淀粉、单宁、硅藻土、高岭土、膨润土、滑石粉、蒙脱土中的一种或两种以上的混合物。填料的加入提高大豆胶的初粘度,改善大豆胶使用时比如板材的预压效果。  Bases of the present invention include sodium hydroxide or calcium hydroxide. The filler in the present invention is one or a mixture of two or more of flour, starch, tannin, diatomite, kaolin, bentonite, talcum powder and montmorillonite. The addition of fillers increases the initial viscosity of soybean gum and improves the pre-compression effect of the board when soybean gum is used. the

大豆衍生品中含有大量的大豆蛋白质,大豆蛋白质在大豆胶中主要起粘接作用,因此采用大豆蛋白质成分为主的大豆胶作为实木复合地板的粘接剂,非常环保,但是由于在原始的蛋白质中,由于范德华力、氢键及疏水键等非共价键的作用而产生分子间紧密结合,无法起到粘接,因此需要对其进行改性使大豆蛋白展开,增加分子间反应的结合点,才能起到粘接作用和疏水效果;此外,由于采用大豆蛋白质作为主要粘接剂会使甲醛释放量的降低,因此会造成粘接后的实木复合地板易被虫蚁侵蚀的缺陷,因此需要在大豆胶中增加能防虫剂。在解决上述问题中,发明人经过长期研究发现,在大豆蛋白展开过程中,如果展开过多会导致蛋白质分子外露过多而降低其作为粘接剂的剪切强度以及疏水效果,进而影响粘接效果,而外漏量过少又也会影响粘接效果;另外,防虫剂的加入会影响大豆胶的粘接效果,这也是防虫剂加入大豆胶的难点。因此,发明人不仅需要对大豆胶的成分和含量进行严格的搭配和调节,使其具备高粘合强度、低甲醛释放量,同时,还要对防虫剂含量和成分进行调节,使大豆胶还具有防霉、防腐、防虫和防水功能。 Soybean derivatives contain a large amount of soy protein, and soy protein mainly plays a bonding role in soy glue. Therefore, it is very environmentally friendly to use soy glue, which is mainly composed of soy protein, as an adhesive for solid wood composite flooring. Among them, due to the non-covalent bonds such as van der Waals force, hydrogen bond and hydrophobic bond, the intermolecular bonds are tightly combined, and the bonding cannot be achieved. Therefore, it needs to be modified to expand the soybean protein and increase the bonding point of the intermolecular reaction. , in order to play a bonding effect and hydrophobic effect; in addition, because the use of soybean protein as the main adhesive will reduce the amount of formaldehyde released, it will cause the defect that the bonded solid wood composite floor is easy to be attacked by insects and ants, so it is necessary to Add energy insect repellant to soybean gum. In solving the above problems, the inventors have found through long-term research that during the unfolding process of soybean protein, if too much unfolding will lead to excessive exposure of protein molecules, which will reduce its shear strength and hydrophobic effect as an adhesive, thereby affecting the bonding effect, and too little leakage will affect the bonding effect; in addition, the addition of insect repellent will affect the bonding effect of soybean glue, which is also the difficulty of adding insect repellent to soybean glue. Therefore, the inventor not only needs to strictly match and adjust the composition and content of soybean gum to make it have high adhesive strength and low formaldehyde emission, but also adjust the content and composition of insect repellent so that soybean gum can also It has anti-mildew, anti-corrosion, insect-proof and waterproof functions.

为了解决以上问题,发明人从两个方面着手: In order to solve the above problems, the inventor proceeds from two aspects:

1、调整大豆胶中其它成分添加种类与含量,以保证大豆蛋白展开时具有合适的外漏量以适合其它化合物反应,使其产生疏水性和较强的粘接强度。 1. Adjust the type and content of other ingredients in soybean gum to ensure that the soybean protein has a suitable amount of leakage when it is unfolded to suit the reaction of other compounds, so that it can produce hydrophobicity and strong bonding strength.

2、调节防虫剂的添加量,降低其对粘合强度的不利影响,使大豆胶甲醛释放量低的同时,还具有防霉、防腐、防虫功能。 2. Adjust the amount of insect repellent added to reduce its adverse effect on the adhesive strength, so that the formaldehyde release of soybean gum is low, and it also has the functions of anti-mildew, anti-corrosion, and anti-insect.

本发明采用碱和改性剂配合对大豆蛋白进行改性,使蛋白质展开的时候不会发生降解,而且保证有适当的外露基团;因为,本发明中碱具有较强的使大豆蛋白展开的效果,但是单独使用会导致部分大豆蛋白分解不能起到很好的粘接效果;因此,本发明人经过长期研究,发现加入改性剂配合碱作用可以大大提高改性效果,因为改性剂比如尿素在使大豆蛋白水解时不会使其发生降解;此外,本发明人发现无论单独加入碱还是尿素要想使大豆蛋充分展开都需要高浓度,而高浓度的碱或者尿素使大豆蛋白变形程度过度增加进而导致其抗剪强度下降;而低浓度的碱或者尿素则不能起到使大豆蛋白展开达到本发明所需要的合适的外漏量,起不到粘接效果和很好的疏水效果;因此本发明根据大豆衍生品的含量,合理调整碱与改性剂的加入量,使其达到本发明所需要的效果。 The present invention uses alkali and modifying agent to cooperate to modify soybean protein, so that the protein will not be degraded when it is unfolded, and it is ensured that there are appropriate exposed groups; because the alkali in the present invention has a strong ability to unfold soybean protein effect, but used alone will cause part of the soybean protein to decompose and cannot play a good bonding effect; therefore, after long-term research, the inventors have found that adding modifiers and alkalis can greatly improve the modification effect, because modifiers such as Urea does not degrade soybean protein when it is hydrolyzed; in addition, the inventors found that no matter whether adding alkali or urea alone, a high concentration is required to fully expand the soybean egg, and high concentration of alkali or urea will deform the soybean protein. Excessive increase leads to the decrease of its shear strength; and low concentration of alkali or urea can not make the soybean protein unfold to reach the appropriate amount of leakage required by the present invention, and can not achieve bonding effect and good hydrophobic effect; Therefore, according to the content of soybean derivatives, the present invention rationally adjusts the addition amount of alkali and modifier to achieve the desired effect of the present invention.

此外,本发明中所述硅酸盐为硅酸钠或硅酸钾,其可以与改性剂以及碱相互配合,促进大豆蛋白的展开同时稳定制胶过程中的交联反应,使得到的改性大豆胶的耐水性和胶合强度更优异;本发明中水性丙烯酸树脂含有羰基,它可以与大豆蛋白多肽链上含有的氨基、羟基等亲核基团通过接枝产生相互反应,使得蛋白质分子间的相互作用下降,多肽链得以展开,同时使蛋白质分子中疏水基团外翻,耐水性提高,进一步配合大豆胶中其它成分以提高大豆胶的粘接强度。 In addition, the silicate described in the present invention is sodium silicate or potassium silicate, which can cooperate with modifiers and alkalis to promote the expansion of soybean protein and stabilize the cross-linking reaction in the gel-making process, so that the modified The water resistance and bonding strength of the non-toxic soybean gum are more excellent; the water-based acrylic resin in the present invention contains a carbonyl group, which can react with nucleophilic groups such as amino groups and hydroxyl groups contained on the soybean protein polypeptide chain through grafting, so that protein molecules The interaction of the protein is reduced, the polypeptide chain can be unfolded, and the hydrophobic group in the protein molecule is turned out at the same time, and the water resistance is improved. Further cooperate with other ingredients in the soybean gum to improve the bonding strength of the soybean gum.

除此之外,本发明中所述酸为磷酸或草酸,可以配合碱的加入来调节大豆胶制备时的pH值,因为在天然蛋白质分子中,绝大多数的极性和非极性基团由于来自范得华力、氢键、疏水作用等的作用,粘接作用较差,而当水解或提高pH值,可以有利于使蛋白质分子分散和展开,极性和非极性基团暴露,能够和木材接触而相互作用,从而提高胶粘剂的粘接强度;本发明酸用于调节pH值,将改性大豆胶的pH值控制在6~8之间,同时在该pH值区间内配合改性剂、硅酸盐以及碱,可以使大豆蛋白展开适度,更利于达到本发明所需要外漏基团量。 In addition, the acid described in the present invention is phosphoric acid or oxalic acid, which can adjust the pH value during the preparation of soybean gum with the addition of alkali, because in natural protein molecules, most of the polar and non-polar groups Due to the effects of van der Waals forces, hydrogen bonds, hydrophobic interactions, etc., the bonding effect is poor, and when hydrolyzed or the pH value is increased, it can be beneficial to disperse and unfold protein molecules, exposing polar and non-polar groups, and being able to bond with The wood contacts and interacts, thereby improving the bonding strength of the adhesive; the acid of the present invention is used to adjust the pH value, and the pH value of the modified soybean gum is controlled between 6 and 8, and at the same time, a modifier is added within the pH value range , silicate and alkali can make the soybean protein expand appropriately, which is more conducive to reaching the amount of leaking groups required by the present invention.

最后,本发明本发明防虫剂的加入量是经过本发明人长期研究所得,该加入量配合大豆胶中其它成分,不仅不会影响本发明大豆胶的粘合强度而且还能起到很好的防虫、防腐效果,更有效的解决了现有板材因甲醛释放量的降低而造成产品易被虫蚁侵蚀的缺陷。防虫剂的加入使防虫效果持久,使产品保有一定的载药量、达到长效防虫的功能,且具有一定的防腐性能,能有效延长改性大豆胶的储存期限,防止大豆胶提前变质而影响最终产品的胶合强度。 Finally, the addition amount of the insect repellent of the present invention is obtained through long-term research by the inventor, and the addition amount cooperates with other ingredients in the soybean gum, not only will not affect the adhesive strength of the soybean gum of the present invention, but also can play a very good role. The anti-insect and anti-corrosion effects more effectively solve the defect that the existing boards are easy to be corroded by insects and ants due to the reduction of formaldehyde emission. The addition of insect repellant makes the insect repelling effect lasting, so that the product maintains a certain amount of drug loading, achieves long-term insect repelling function, and has a certain antiseptic performance, which can effectively prolong the storage period of the modified soybean gum and prevent the soybean gum from deteriorating in advance. Bond strength of the final product.

综上所述,本发明人制备的大豆胶含甲醛量底,且可以使大豆蛋白有适量程度展开蛋白质分子,该展开的蛋白质分子不仅可以与其它加入物反应的增加接触面积而使粘合力增强,而且改性了的蛋白质分子疏水基团多朝向外,易于渗透到需要粘胶的实木复合地板内,产生较强的粘接强度和疏水性,从而表现出较好的抗剪强度和抗水性;同时防虫剂的加入使防虫效果持久,使实木复合地板保有一定的载药量、达到长效防虫的功能,且具有一定的防腐性能,能有效延长改性大豆胶的储存期限,防止大豆胶提前变质而影响最终实木复合地板的胶合强度。 To sum up, the soybean gum prepared by the present inventors contains a low amount of formaldehyde, and can make the soybean protein expand protein molecules to an appropriate degree. The expanded protein molecules can not only react with other additives to increase the contact area and improve the adhesive force. Enhanced, and the hydrophobic groups of the modified protein molecules are mostly outward, which is easy to penetrate into the solid wood composite floor that needs glue, resulting in strong bonding strength and hydrophobicity, thus showing better shear strength and resistance. Water-based; at the same time, the addition of insect repellent makes the insect-proof effect lasting, so that the solid wood composite floor maintains a certain amount of drug loading, achieves long-term insect-proof function, and has a certain anti-corrosion performance, which can effectively extend the storage period of modified soybean gum and prevent soybean. Premature deterioration of the glue affects the final parquet's bonding strength.

作为优选,其包括以下质量份的原料: Preferably, it includes the following raw materials in parts by mass:

水                100份; 100 parts of water;

大豆衍生品        20-30份; 20-30 servings of soybean derivatives;

碱                4-6份; Alkali 4-6 parts;

硅酸盐            2-3份; Silicate 2-3 parts;

改性剂            3-5份; Modifier 3-5 parts;

固化剂            0.3-2.5份; Curing agent 0.3-2.5 parts;

酸                2-4份; Sour 2-4 parts;

水性丙烯酸树脂    10-15份; Water-based acrylic resin 10-15 parts;

防虫剂            1-1.5份; Insect repellant 1-1.5 copies;

填料              5-8份。 Filling 5-8 parts.

作为优选,所述改性剂为尿素。 Preferably, the modifying agent is urea.

作为优选,它还包括质量份为0.5-3份的亚硫酸盐。本发明碱改性的蛋白质胶粘剂还具有较高的粘度,而粘度太大会影响胶粘剂的流动性,因此,本发明通过加入亚硫酸盐减少其分子间相互作用力进而降低粘度,因为天然蛋白质分子中二硫键的存在影响其分子展开和延伸性,加入亚硫酸盐可以配合硅酸盐作为还原剂起到剪切分子间或分子内的二硫键作用,从而提高蛋白质分子表面疏水性和起泡性以及泡稳定性,但是二硫键断裂过多会大大降低大豆胶表面疏水性,因此,本发明亚硫酸盐的加入量也是经过发明人长期研究配合其它成分共同发挥作用,以保证大豆胶的粘接效果。  Preferably, it also includes 0.5-3 parts by mass of sulfite. The alkali-modified protein adhesive of the present invention also has a relatively high viscosity, and too much viscosity will affect the fluidity of the adhesive. Therefore, the present invention reduces its intermolecular interaction force by adding sulfite and then reduces the viscosity, because in the natural protein molecule The existence of disulfide bonds affects its molecular expansion and extension. Adding sulfite can cooperate with silicate as a reducing agent to cut the disulfide bonds between molecules or within molecules, thereby improving the surface hydrophobicity and foaming of protein molecules. and foam stability, but too many disulfide bond breaks will greatly reduce the surface hydrophobicity of soybean gum. Therefore, the addition of sulfite in the present invention is also through long-term research by the inventor to cooperate with other components to work together to ensure the viscosity of soybean gum. connection effect. the

作为优选,所述固化剂为聚酰胺聚胺-环氧氯丙烷。本发明中固化剂为聚酰胺聚胺-环氧氯丙烷(PAE),聚酰胺聚胺-环氧氯丙烷是聚酰胺聚胺中的仲胺和环氧氯丙烷反应形成含环氧的铵盐聚酰胺聚胺,能溶于水,在室温下相对稳定,但它作为大豆胶的固化剂时,在热压过程中,会与蛋白质反应形成较耐水的交联结构,从而提高产品的耐水性。 Preferably, the curing agent is polyamide polyamine-epichlorohydrin. In the present invention, the curing agent is polyamide polyamine-epichlorohydrin (PAE), and polyamide polyamine-epichlorohydrin is a secondary amine in polyamide polyamine reacts with epichlorohydrin to form an ammonium salt containing epoxy Polyamide polyamine is soluble in water and relatively stable at room temperature. However, when it is used as a curing agent for soybean gum, it will react with protein to form a water-resistant cross-linked structure during the hot-pressing process, thereby improving the water resistance of the product. .

作为优选,所述拟除虫菊酯类防虫剂为氯氰菊酯、氰戊菊酯、氯菊酯、联苯菊酯和苯氰菊酯中至少一种。本发明所述防虫剂为拟除虫菊酯类防虫剂,且所述的拟除虫菊酯类防虫剂呈微胶囊形态;微胶囊形态的拟除虫菊酯类防虫剂不仅性能稳定,防虫效果持久,不影响胶粘剂的胶合强度,而且能在胶粘剂中分散均匀,能随胶液向木材内部渗透,使产品保有一定的载药量、达到长效防虫的功能,更重要的是,拟除虫菊酯类防虫剂高效低毒,具有一定的防腐性能,能有效延长改性大豆胶的储存期限,防止大豆胶提前变质,影响最终产品的胶合强度。 Preferably, the pyrethroid insect repellant is at least one of cypermethrin, fenvalerate, permethrin, bifenthrin and cypermethrin. The insect repellent described in the present invention is a pyrethroid insect repellent, and the pyrethroid insect repellent is in the form of microcapsules; the pyrethroid insect repellent in the microcapsule form not only has stable performance, but also has a long-lasting insect repellent effect and does not affect the adhesive Excellent bonding strength, and can be evenly dispersed in the adhesive, and can penetrate into the interior of the wood with the glue, so that the product maintains a certain amount of drug loading and achieves the function of long-term insect control. More importantly, pyrethroid insect repellents are highly efficient and low It has certain anti-corrosion properties, can effectively prolong the storage period of modified soybean gum, prevent soybean gum from deteriorating in advance, and affect the bonding strength of the final product.

本发明的另一个目的是通过以下技术方案得以实现的:一种如权利要求4至7所述一种实木复合地板的制造方法,它依次包括以下步骤: Another object of the present invention is achieved by the following technical solutions: a method for manufacturing a solid wood composite floor as described in claims 4 to 7, which comprises the following steps in sequence:

a) 制作改性大豆胶:将碱和水配成碱液,再向碱液中加入硅酸盐、亚硫酸盐和改性剂,搅拌3-10分钟,温度控制为80-96℃,得到初步混合溶液,接着向所述初步混合溶液中加入大豆衍生品,搅拌10-60分钟,温度控制为80-96℃,得到混合溶液,然后向所述混合溶液中加入固化剂,搅拌10-60分钟,得到固化混合液,向所述固化混合液中加入酸,搅拌5-10分钟,得到pH值为6-8的调节液,再向所述调节混合液中加入水性丙烯酸树脂,搅拌20-40分钟,得到调节混合液;最后向所述调节混合液中加入防虫剂和填料,搅拌10-30分钟。 a) Making modified soybean gum: mix alkali and water into lye, then add silicate, sulfite and modifier to the lye, stir for 3-10 minutes, and control the temperature at 80-96°C to obtain Preliminarily mix the solution, then add soybean derivatives to the preliminary mixed solution, stir for 10-60 minutes, and control the temperature at 80-96°C to obtain a mixed solution, then add a curing agent to the mixed solution, stir for 10-60 minutes Minutes to obtain a solidified mixed solution, add acid to the solidified mixed solution, stir for 5-10 minutes, obtain a regulating solution with a pH value of 6-8, then add water-based acrylic resin to the regulating mixed solution, and stir for 20- After 40 minutes, the adjusted mixed solution is obtained; finally, insect repellent and filler are added to the adjusted mixed solution, and stirred for 10-30 minutes.

b)将上述改性大豆胶涂覆于所述木质单板上,然后按照相邻两个木质单板层木材纹理方向相互垂直的方式进行组坯; c)将上述组坯好的木质单板先冷压后热压,得到板坯; d)将上述板坯进行裁边,然后砂光,制得基材层; e)将异氰酸酯胶或三聚氰胺胶或改性大豆胶涂覆于上述基材层的两个外表面上,再将所述装饰层和平衡层分别贴于所述基材层的两个外表面上,然后对贴合的板材先冷压后热压; f)将上述板材进行养生处理,养生处理后进行砂光处理,然后在其四边开设用于安装的企口,最后油漆,即得到实木复合地板。 作为优选,步骤c )中,所述冷压时压力为0.8~1.2Mpa,冷压时间为60~120min;所述热压时压力为0.8~1.2Mpa,热压温度为110~140℃,热压速率为0.7~1.3min/mm。 b) coating the above-mentioned modified soybean glue on the wood veneer, and then forming a blank according to the direction of the wood texture of two adjacent wood veneer layers perpendicular to each other; c) forming the above-mentioned wooden veneer First cold pressing and then hot pressing to obtain a slab; d) trimming the above slab, and then sanding to obtain a substrate layer; e) coating isocyanate glue, melamine glue or modified soybean glue on the above substrate On the two outer surfaces of the layer, the decorative layer and the balance layer are respectively pasted on the two outer surfaces of the base material layer, and then the laminated plates are first cold-pressed and then hot-pressed; f) the above-mentioned plates are Carry out curing treatment, carry out sanding treatment after curing treatment, then open grooves for installation on its four sides, and finally paint, and obtain solid wood composite flooring. As preferably, in step c), the pressure during the cold pressing is 0.8~1.2Mpa, and the cold pressing time is 60~120min; the pressure during the hot pressing is 0.8~1.2Mpa, and the hot pressing temperature is 110~140°C. The pressure rate is 0.7-1.3min/mm.

作为优选,步骤e)中,所述冷压时压力为0.8~1.2Mpa,冷压时间为60~120min;所述热压时压力为0.8~1.2Mpa,热压温度为110~140℃,热压速率为0.7~1.3min/mm。 Preferably, in step e), the pressure during cold pressing is 0.8-1.2Mpa, and the cold-pressing time is 60-120min; the pressure during hot-pressing is 0.8-1.2Mpa, and the hot-pressing temperature is 110-140°C The pressure rate is 0.7-1.3min/mm.

本发明的有益效果是: The beneficial effects of the present invention are:

1、本发明实木复合地板采用大豆胶作为粘接剂,其中,碱和改性剂配合对大豆蛋白进行改性,使蛋白质展开的时候不会发生降解,而且保证有适当的外露基团;此外,本发明人经过长期研究,调整了改性剂和碱的含量,更有利于大豆胶的粘合强度和耐水性,使实木复合地板具有更佳的使用效果。 1. The solid wood composite flooring of the present invention uses soybean glue as an adhesive, wherein the alkali and modifier cooperate to modify the soybean protein, so that the protein will not degrade when unfolded, and ensure that there are appropriate exposed groups; in addition After long-term research, the inventor adjusted the content of modifier and alkali, which is more conducive to the bonding strength and water resistance of soybean glue, so that the solid wood composite floor has a better use effect.

2、本发明实木复合地板粘接剂大豆胶中采用酸将改性大豆胶的pH值控制在6~8之间,该区间可以使大豆蛋白展开适度,配合达到本发明所需要外漏基团量,提高了实木复合地板的粘合强度。 2. In the solid wood composite floor adhesive soybean glue of the present invention, acid is used to control the pH value of the modified soybean glue between 6 and 8. This range can make the soybean protein unfold moderately, and cooperate to achieve the leakage group required by the present invention. The amount increases the bonding strength of the parquet.

3、本发明实木复合地板粘接剂大豆胶中防虫剂不仅性能稳定,防虫效果持久,不仅影响胶粘剂的胶合强度,而且能在胶粘剂中分散均匀,能随胶液向木材内部渗透,使产品保有一定的载药量、达到长效防虫的功能,更重要的是,拟除虫菊酯类防虫剂高效低毒,具有一定的防腐性能,能有效延长改性大豆胶的储存期限,防止大豆胶提前变质,影响最终产品的胶合强度。 3. The insect repellant in the solid wood composite floor adhesive soybean glue of the present invention not only has stable performance, but also has a long-lasting insect repellent effect, which not only affects the bonding strength of the adhesive, but also can be evenly dispersed in the adhesive, and can penetrate into the wood with the glue, so that the product remains A certain amount of drug loading can achieve long-term insect repellent function. More importantly, the pyrethroid insect repellent has high efficiency and low toxicity, and has certain anti-corrosion properties, which can effectively prolong the storage period of modified soybean gum and prevent soybean gum from deteriorating in advance , affecting the bonding strength of the final product.

4、本发明实木复合地板粘接剂大豆胶中将防虫剂与大豆胶相结合,使本产品实木复合地板甲醛释放量控制在0.1mg/L以内,而且板材胶合强度达到国家标准Ⅱ类胶要求;更有效的解决了现有板材因甲醛释放量的降低而造成实木复合地板易被虫蚁侵蚀的缺陷。 4. In the solid wood composite floor adhesive soybean glue of the present invention, the insect repellent and soybean glue are combined to control the formaldehyde emission of the solid wood composite floor within 0.1mg/L, and the bonding strength of the board meets the national standard II glue requirements ; It more effectively solves the defect that the solid wood composite floor is easily eroded by insects and ants due to the reduction of formaldehyde emission in the existing boards.

具体实施方式 Detailed ways

本具体实施例仅仅是对本发明的解释,其并不是对本发明的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本发明的权利要求范围内都受到专利法的保护。 This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contribution as required after reading this specification, but as long as they are within the rights of the present invention All claims are protected by patent law.

实施例1 Example 1

大豆胶配置:在三口圆底烧瓶中加入3g碱和100g水,所述碱为氢氧化钠,搅拌3分钟,使氢氧化钠溶解,再向碱液中加入0.5g硅酸盐、0.5g亚硫酸盐和0.2g改性剂,所述硅酸盐为硅酸钠,所述改性剂为尿素,所述亚硫酸盐为亚硫酸盐钠,并搅拌3分钟,温度为80-96℃,得到初步混合溶液;接着向所述初步混合溶液中加入15g大豆衍生品,所述大豆衍生品为大豆分离蛋白,搅拌10分钟,温度为80℃,使大豆分离蛋白充分分散在溶液中,得到混合溶液;然后加入0.3g,质量浓度为12.5%的固化剂聚酰胺聚胺-环氧氯丙烷(PAE)的水溶液,搅拌10分钟,得到固化混合液;接着加入酸,所述酸为0.1的质量浓度为35%的磷酸,搅拌5分钟,得到pH值为6的调节液;接着向所述调节混合液中加入10g水性丙烯酸树脂,搅拌20分钟,得到调节混合液。最后向所述调节混合液加入0.1g防虫剂和1g填料,所述防虫剂为氯氰菊酯,所述填料为高岭土,搅拌10分钟,倒出即制改性大豆胶。 Soybean gum configuration: add 3g of alkali and 100g of water into a three-neck round bottom flask, the alkali is sodium hydroxide, stir for 3 minutes to dissolve the sodium hydroxide, then add 0.5g of silicate and 0.5g of sodium hydroxide to the alkali solution Sulfate and 0.2g modifier, the silicate is sodium silicate, the modifier is urea, the sulfite is sodium sulfite, and stirred for 3 minutes, the temperature is 80-96 ° C, Obtain a preliminary mixed solution; then add 15 g of soybean derivatives to the preliminary mixed solution, the soybean derivatives are soybean protein isolate, stir for 10 minutes, and the temperature is 80 ° C, so that the soybean protein isolate is fully dispersed in the solution, and a mixed mixture is obtained. solution; then add 0.3g, the aqueous solution of curing agent polyamide polyamine-epichlorohydrin (PAE) with a mass concentration of 12.5%, stir for 10 minutes to obtain a solidified mixed solution; then add acid, the acid is 0.1 mass Phosphoric acid with a concentration of 35% was stirred for 5 minutes to obtain an adjustment solution with a pH value of 6; then 10 g of water-based acrylic resin was added to the adjustment mixture and stirred for 20 minutes to obtain an adjustment mixture. Finally, 0.1 g of insect repellant and 1 g of filler were added to the adjusted mixture, the insect repellent was cypermethrin, and the filler was kaolin, stirred for 10 minutes, poured out to prepare modified soybean gum.

  实木复合地板制造:将上述制作的改性大豆胶涂覆于本发明木质单板上,然后按照相邻两个木质单板层木材纹理方向相互垂直的方式进行组坯,将组坯好的木质单板先冷压后热压,得到板坯,冷压时压力为0.8Mpa,冷压时间为60min;所述热压时压力为0.8Mpa,热压温度为110℃,热压速率为0.7min/mm;将上述板坯进行裁边,然后砂光,制得基材层;再将异氰酸酯胶涂覆于上述基材层的两个外表面上,再将所述装饰层和平衡层分别贴于所述基材层的两个外表面上,然后对贴合的板材先冷压后热压,冷压时压力为0.8Mpa,冷压时间为60min;所述热压时压力为0.8Mpa,热压温度为110℃,热压速率为0.7min/mm;接着将上述板材进行养生处理,养生处理后进行砂光处理,然后在其四边开设用于安装的企口,最后油漆,即得到实木复合地板。 Manufacture of solid wood composite flooring: apply the modified soybean glue produced above on the wood veneer of the present invention, and then assemble the blanks in such a way that the wood texture directions of two adjacent wood veneer layers are perpendicular to each other, and the assembled wood The veneer is first cold-pressed and then hot-pressed to obtain a slab. The cold-pressing pressure is 0.8Mpa, and the cold-pressing time is 60min; the hot-pressing pressure is 0.8Mpa, the hot-pressing temperature is 110°C, and the hot-pressing rate is 0.7min. /mm; the above-mentioned slab is trimmed, and then sanded to obtain a substrate layer; then the isocyanate glue is coated on the two outer surfaces of the above-mentioned substrate layer, and then the decorative layer and the balance layer are respectively pasted on the two outer surfaces of the substrate layer, and then hot-press the laminated plates after cold-pressing, the pressure during cold-pressing is 0.8Mpa, and the cold-pressing time is 60min; the pressure during hot-pressing is 0.8Mpa, The hot-pressing temperature is 110°C, and the hot-pressing rate is 0.7min/mm; then, the above board is subjected to curing treatment, and after the curing treatment, it is sanded, and then openings are made on the four sides for installation, and finally painted, and the solid wood is obtained Laminate floors.

实施例2 Example 2

同实施例1,不同的是所述碱为氢氧化钙;所述硅酸盐为硅酸钾;所述酸为草酸;所述拟除虫菊酯类防虫剂为氰戊菊酯和氯菊酯;所述填料为面粉;所述大豆衍生品为大豆蛋白粉。 With embodiment 1, difference is that described alkali is calcium hydroxide; Described silicate is potassium silicate; Described acid is oxalic acid; Described pyrethroid insect repellant is fenvalerate and permethrin; The filler is flour; the soybean derivative is soybean protein powder.

实施例3 Example 3

同实施例1,不同的是所述碱为氢氧化钙;所述硅酸盐为硅酸钠;所述酸为草酸;所述拟除虫菊酯类防虫剂为氰戊菊酯、联苯菊酯和苯氰菊酯;所述填料为硅藻土膨润土;所述大豆衍生品为大豆蛋白粉。 With embodiment 1, difference is that described alkali is calcium hydroxide; Described silicate is sodium silicate; Described acid is oxalic acid; Described pyrethroid insect repellant is fenvalerate, bifenthrin and phenthrin; the filler is diatomaceous earth bentonite; the soybean derivative is soybean protein powder.

实施例4 Example 4

在三口圆底烧瓶中加入5g碱和100g水,所述碱为氢氧化钠,搅拌6分钟,使氢氧化钠溶解,再向碱液中加入2g硅酸盐、2g亚硫酸盐和2g改性剂,所述硅酸盐为硅酸钠,所述改性剂为尿素,所述亚硫酸盐为亚硫酸盐钠,并搅拌6分钟,温度为90℃,得到初步混合溶液;接着向所述初步混合溶液中加入25g大豆衍生品,所述大豆衍生品为大豆分离蛋白,搅拌30分钟,温度为90℃,使大豆分离蛋白充分分散在溶液中,得到混合溶液;然后加入3g,质量浓度为12.5%的固化剂聚酰胺聚胺-环氧氯丙烷(PAE)的水溶液,搅拌30分钟,得到固化混合液;接着加入酸,所述酸为2g的质量浓度为35%的磷酸,搅拌7分钟,得到pH值为7的调节液;接着向所述调节混合液中加入15g水性丙烯酸树脂,搅拌30分钟,得到调节混合液。最后向所述调节混合液加入1g防虫剂和5g填料,所述防虫剂为氯氰菊酯,所述填料为高岭土,搅拌20分钟,倒出即制改性大豆胶。 Add 5g of alkali and 100g of water in a three-neck round bottom flask, the alkali is sodium hydroxide, stir for 6 minutes to dissolve the sodium hydroxide, then add 2g of silicate, 2g of sulfite and 2g of modified agent, the silicate is sodium silicate, the modifier is urea, the sulfite is sodium sulfite, and stirred for 6 minutes at a temperature of 90°C to obtain a preliminary mixed solution; Add 25g soybean derivatives to the preliminary mixed solution, the soybean derivatives are soybean protein isolate, stir for 30 minutes, and the temperature is 90°C, so that the soybean protein isolate is fully dispersed in the solution to obtain a mixed solution; then add 3g, the mass concentration is 12.5% aqueous solution of curing agent polyamide polyamine-epichlorohydrin (PAE), stirred for 30 minutes to obtain a solidified mixed solution; then add acid, the acid is 2g of phosphoric acid with a mass concentration of 35%, stirred for 7 minutes , to obtain an adjustment solution with a pH value of 7; then add 15 g of water-based acrylic resin to the adjustment mixture, and stir for 30 minutes to obtain an adjustment mixture. Finally, 1 g of insect repellant and 5 g of filler were added to the adjusted mixture, the insect repellent was cypermethrin, and the filler was kaolin, stirred for 20 minutes, poured out and prepared modified soybean gum.

实木复合地板制造:将上述制作的改性大豆胶涂覆于本发明木质单板上,然后按照相邻两个木质单板层木材纹理方向相互垂直的方式进行组坯,将组坯好的木质单板先冷压后热压,得到板坯,冷压时压力为0.8~1.2Mpa,冷压时间为60~120min;所述热压时压力为0.8~1.2Mpa,热压温度为110~140℃,热压速率为0.7~1.3min/mm;将上述板坯进行裁边,然后砂光,制得基材层;再将三聚氰胺胶涂覆于上述基材层的两个外表面上,再将所述装饰层和平衡层分别贴于所述基材层的两个外表面上,然后对贴合的板材先冷压后热压,冷压时压力为0.1.0a,冷压时间为90min;所述热压时压力为1.0Mpa,热压温度为125℃,热压速率为1.0min/mm;接着将上述板材进行养生处理,养生处理后进行砂光处理,然后在其四边开设用于安装的企口,最后油漆,即得到实木复合地板。 Manufacture of solid wood composite flooring: apply the modified soybean glue produced above on the wood veneer of the present invention, and then assemble the blanks in such a way that the wood texture directions of two adjacent wood veneer layers are perpendicular to each other, and the assembled wood The veneer is firstly cold-pressed and then hot-pressed to obtain a slab. The cold-pressing pressure is 0.8-1.2Mpa, and the cold-pressing time is 60-120min; the hot-pressing pressure is 0.8-1.2Mpa, and the hot-pressing temperature is 110-140 ℃, the hot pressing rate is 0.7-1.3min/mm; the above-mentioned slab is trimmed, and then sanded to obtain a substrate layer; then melamine glue is coated on the two outer surfaces of the above-mentioned substrate layer, and then Paste the decorative layer and the balance layer on the two outer surfaces of the substrate layer respectively, and then cold-press and then hot-press the laminated boards. The pressure during cold pressing is 0.1.0a, and the cold pressing time is 90min ; The pressure during the hot pressing is 1.0Mpa, the hot pressing temperature is 125°C, and the hot pressing rate is 1.0min/mm; then the above board is subjected to health treatment, after the health treatment, sanding treatment is carried out, and then four sides are opened for The grooves are installed and finally painted to give parquet.

实施例5 Example 5

同实施例4,不同的是所述碱为氢氧化钙;所述硅酸盐为硅酸钾;所述酸为草酸;所述拟除虫菊酯类防虫剂为氰戊菊酯和氯菊酯;所述填料为面粉;所述大豆衍生品为大豆蛋白粉。 With embodiment 4, difference is that described alkali is calcium hydroxide; Described silicate is potassium silicate; Described acid is oxalic acid; Described pyrethroid insect repellant is fenvalerate and permethrin; The filler is flour; the soybean derivative is soybean protein powder.

实施例6 Example 6

同实施例4,不同的是所述碱为氢氧化钙;所述硅酸盐为硅酸钠;所述酸为草酸;所述拟除虫菊酯类防虫剂为氰戊菊酯、联苯菊酯和苯氰菊酯;所述填料为硅藻土膨润土;所述大豆衍生品为大豆蛋白粉。 With embodiment 4, difference is that described alkali is calcium hydroxide; Described silicate is sodium silicate; Described acid is oxalic acid; Described pyrethroid insect repellant is fenvalerate, bifenthrin and phenthrin; the filler is diatomaceous earth bentonite; the soybean derivative is soybean protein powder.

实施例7 Example 7

   在三口圆底烧瓶中加入8g碱和100g水,所述碱为氢氧化钠,搅拌10分钟,使氢氧化钠溶解,再向碱液中加入3g硅酸盐、3g亚硫酸盐和5g改性剂,所述硅酸盐为硅酸钠,所述改性剂为尿素,所述亚硫酸盐为亚硫酸盐钠,并搅拌10分钟,温度为96℃,得到初步混合溶液;接着向所述初步混合溶液中加入40g大豆衍生品,所述大豆衍生品为大豆分离蛋白,搅拌60分钟,温度为96℃,使大豆分离蛋白充分分散在溶液中,得到混合溶液;然后加入2.5g,质量浓度为12.5%的固化剂聚酰胺聚胺-环氧氯丙烷(PAE)的水溶液,搅拌60分钟,得到固化混合液;接着加入酸,所述酸为4g的质量浓度为35%的磷酸,搅拌10分钟,得到pH值为8的调节液;接着向所述调节混合液中加入20g水性丙烯酸树脂,搅拌40分钟,得到调节混合液。最后向所述调节混合液加入1.5g防虫剂和10g填料,所述防虫剂为氯氰菊酯,所述填料为高岭土,搅拌30分钟,倒出即制改性大豆胶。 Add 8g of alkali and 100g of water in a three-necked round bottom flask, the alkali is sodium hydroxide, stir for 10 minutes to dissolve the sodium hydroxide, then add 3g of silicate, 3g of sulfite and 5g of modified agent, the silicate is sodium silicate, the modifier is urea, the sulfite is sodium sulfite, and stirred for 10 minutes at a temperature of 96°C to obtain a preliminary mixed solution; then to the Add 40g of soybean derivatives to the preliminary mixed solution, the soybean derivatives are soybean protein isolate, stir for 60 minutes, and the temperature is 96°C, so that the soybean protein isolate is fully dispersed in the solution to obtain a mixed solution; then add 2.5g, the mass concentration Be the aqueous solution of 12.5% curing agent polyamide polyamine-epichlorohydrin (PAE), stir 60 minutes, obtain solidified mixed liquid; Then add acid, the mass concentration of described acid is 4g is the phosphoric acid of 35%, stir 10 Minutes to obtain a regulating solution with a pH value of 8; then add 20 g of water-based acrylic resin to the regulating mixed solution, and stir for 40 minutes to obtain a regulating mixed solution. Finally, 1.5 g of insect repellant and 10 g of filler were added to the adjusted mixture, the insect repellent was cypermethrin, and the filler was kaolin, stirred for 30 minutes, poured out to prepare modified soybean gum.

实木复合地板制造:将上述制作的改性大豆胶涂覆于本发明木质单板上,然后按照相邻两个木质单板层木材纹理方向相互垂直的方式进行组坯,将组坯好的木质单板先冷压后热压,得到板坯,冷压时压力为1.2Mpa,冷压时间为120min;所述热压时压力为1.2Mpa,热压温度为140℃,热压速率为1.3min/mm;将上述板坯进行裁边,然后砂光,制得基材层;再将改性大豆胶涂覆于上述基材层的两个外表面上,再将所述装饰层和平衡层分别贴于所述基材层的两个外表面上,然后对贴合的板材先冷压后热压,冷压时压力为1.2Mpa,冷压时间为120min;所述热压时压力为1.2Mpa,热压温度为140℃,热压速率为1.3min/mm;接着将上述板材进行养生处理,养生处理后进行砂光处理,然后在其四边开设用于安装的企口,最后油漆,即得到实木复合地板。 Manufacture of solid wood composite flooring: apply the modified soybean glue produced above on the wood veneer of the present invention, and then assemble the blanks in such a way that the wood texture directions of two adjacent wood veneer layers are perpendicular to each other, and the assembled wood The veneer is first cold-pressed and then hot-pressed to obtain a slab. The cold-pressing pressure is 1.2Mpa, and the cold-pressing time is 120min; the hot-pressing pressure is 1.2Mpa, the hot-pressing temperature is 140°C, and the hot-pressing rate is 1.3min. /mm; the above-mentioned slab is trimmed, and then sanded to obtain a substrate layer; then the modified soybean gum is coated on the two outer surfaces of the above-mentioned substrate layer, and then the decorative layer and the balance layer Paste on the two outer surfaces of the base material layer respectively, and then cold-press and then hot-press the bonded plates. The pressure during cold pressing is 1.2Mpa, and the cold pressing time is 120min; the pressure during hot pressing is 1.2Mpa. Mpa, the hot-pressing temperature is 140°C, and the hot-pressing rate is 1.3min/mm; then, the above board is subjected to curing treatment, sanding treatment is carried out after the curing treatment, and then grooves for installation are opened on its four sides, and finally painted, that is Get parquet.

实施例8 Example 8

同实施例7,不同的是所述碱为氢氧化钙;所述硅酸盐为硅酸钾;所述酸为草酸;所述拟除虫菊酯类防虫剂为氰戊菊酯和氯菊酯;所述填料为面粉;所述大豆衍生品为大豆蛋白粉。 With embodiment 7, difference is that described alkali is calcium hydroxide; Described silicate is potassium silicate; Described acid is oxalic acid; Described pyrethroid insect repellant is fenvalerate and permethrin; The filler is flour; the soybean derivative is soybean protein powder.

实施例9 Example 9

同实施例7,不同的是所述碱为氢氧化钙;所述硅酸盐为硅酸钠;所述酸为草酸;所述拟除虫菊酯类防虫剂为氰戊菊酯、联苯菊酯和苯氰菊酯;所述填料为硅藻土膨润土;所述大豆衍生品为大豆蛋白粉。 With embodiment 7, difference is that described alkali is calcium hydroxide; Described silicate is sodium silicate; Described acid is oxalic acid; Described pyrethroid insect repellant is fenvalerate, bifenthrin and phenthrin; the filler is diatomaceous earth bentonite; the soybean derivative is soybean protein powder.

对比例1 Comparative example 1

同实施例1 ,不同的是所述大豆胶中未加入水性丙烯酸树脂。从表1测试结果可以看出,未加入水性丙烯酸树脂导致大豆胶的粘合强度降低,为0.6MPa。 With embodiment 1, difference is not to add water-based acrylic resin in the described soybean gum. It can be seen from the test results in Table 1 that the adhesive strength of soybean gum is reduced to 0.6 MPa without adding water-based acrylic resin.

对比例2 Comparative example 2

同实施例1 ,不同的是所述大豆胶中未加入固化剂。从表1测试结果可以看出,未加入固化剂导致大豆胶的粘合强度降低,为0.7MPa。 With embodiment 1, difference is not to add curing agent in the described soybean gum. It can be seen from the test results in Table 1 that the adhesive strength of soybean gum is reduced to 0.7 MPa without adding curing agent.

对比例3 Comparative example 3

同实施例1 ,不同的是所述大豆胶中未加入改性剂。从表1测试结果可以看出,未加入固化剂导致大豆胶的粘合强度降低,为0.3MPa。 With embodiment 1, difference is that no modifying agent is added in the described soybean gum. It can be seen from the test results in Table 1 that the adhesive strength of soybean gum is reduced to 0.3 MPa without adding curing agent.

对比例4 Comparative example 4

采用专利公开号202509731U(2012-10-31)中使用的PUR胶粘剂。 The PUR adhesive used in Patent Publication No. 202509731U (2012-10-31) is used.

将上述实施例和对比例:桉木单板经过涂胶,陈化,冷压,热压和裁切过程制得三层桉木胶合板,涂胶量为400g/m2(双面),冷压工艺:压力1.0MPa,时间1h;热压工艺:温度120℃,压力1.0MPa,时间60s/mm。按照GB/T 17657-1999《人造板及饰面人造板理化性能试验方法》规定,将制得的三层胶合板进行胶合强度和甲醛释放量检测;此外,将制得的三层胶合板分别取大小相同的尺寸样品放入培养有相同数量白蚁的培养皿中,培养24小时后检测培养皿中白蚁的存活数并计算白蚁的死亡率。具体测试结果见表1所示: With above-mentioned embodiment and comparative example: eucalyptus veneer is through gluing, aging, cold pressing, hot pressing and cutting process make three-layer eucalyptus plywood, glue amount is 400g/m 2 (double-sided), cold pressing Process: pressure 1.0MPa, time 1h; hot pressing process: temperature 120°C, pressure 1.0MPa, time 60s/mm. According to GB/T 17657-1999 "Test Methods for Physical and Chemical Properties of Wood-Based Panels and Finished Wood-based Panels", the three-layer plywood was tested for bonding strength and formaldehyde emission; Samples of the same size were put into a petri dish with the same number of termites cultured, and after 24 hours of cultivation, the number of termites survived in the petri dish was detected and the death rate of the termites was calculated. The specific test results are shown in Table 1:

表1 实施例与对比例实验测试结果 Table 1 embodiment and comparative example experimental test result

Figure 750179DEST_PATH_IMAGE002
Figure 750179DEST_PATH_IMAGE002

由表1检测数据可见,本发明实施例制造大豆胶在粘合强度和防虫率上远远高于对比例;此外,从对比例可以看出固化剂聚酰胺聚胺-环氧氯丙烷(PAE)、水性丙烯酸树脂、改性剂的添加对大豆胶的胶合强度有显著的提高。由对比例4可知,本发明实施例制备的大豆胶中拟除虫菊酯类防虫剂的添加彻底解决了板材易遭受白蚁、蠹虫侵蚀的问题,延长板材的使用寿命,且甲醛释放量远远低于对比例4。 As can be seen from the test data in Table 1, the soybean gum produced by the embodiment of the present invention is much higher than the comparative example in terms of bonding strength and insect-proof rate; in addition, it can be seen from the comparative example that the curing agent polyamide polyamine-epichlorohydrin (PAE ), the addition of water-based acrylic resin and modifier can significantly improve the bonding strength of soybean gum. From Comparative Example 4, it can be seen that the addition of pyrethroid insect repellents in the soybean gum prepared in the embodiment of the present invention thoroughly solved the problem that the board was easily eroded by termites and silverfish, prolonging the service life of the board, and the formaldehyde emission was far lower than that of Comparative example 4.

Claims (10)

1.一种实木复合地板,其由上至下依次包括:油漆层、装饰层、基材层以及平衡层,其特征在于:所述基材层包括木质单板层以及涂覆于所述木质单板层之间的改性大豆胶层;所述基材层与装饰层之间、基材层与平衡层之间涂覆有异氰酸酯胶层或三聚氰胺胶层或改性大豆胶层。 1. A solid wood composite floor, which comprises from top to bottom: a paint layer, a decorative layer, a substrate layer and a balance layer, characterized in that: the substrate layer comprises a wood veneer layer and is coated on the wood A modified soybean glue layer between the veneer layers; an isocyanate glue layer or a melamine glue layer or a modified soybean glue layer is coated between the base material layer and the decoration layer, and between the base material layer and the balance layer. 2.如权利要求1所述一种实木复合地板,其特征在于:所述改性大豆胶层包括以下质量份的原料: 2. a kind of solid wood composite floor as claimed in claim 1, is characterized in that: described modified soybean glue layer comprises the raw material of following mass parts: 水                100份; 100 parts of water; 大豆衍生品        15-40份; 15-40 servings of soybean derivatives; 碱                3-8份; Alkali 3-8 parts; 硅酸盐            0.5-3份; Silicate 0.5-3 parts; 改性剂            0.2-5份; Modifier 0.2-5 parts; 固化剂            0.3-2.5份; Curing agent 0.3-2.5 parts; 酸                0.1-4份; Acid 0.1-4 parts; 水性丙烯酸树脂    0.1-20份; Water-based acrylic resin 0.1-20 parts; 防虫剂            0.1-1.5份; Insect repellent 0.1-1.5 parts; 填料              1-10份。 Filling 1-10 parts. 3.如权利要求2所述一种实木复合地板,其特征在于:其包括以下质量份的原料: 3. A kind of solid wood composite floor as claimed in claim 2, is characterized in that: it comprises the raw material of following mass parts: 水                100份; 100 parts of water; 大豆衍生品        20-30份; 20-30 servings of soybean derivatives; 碱                4-6份; Alkali 4-6 parts; 硅酸盐            2-3份; Silicate 2-3 parts; 改性剂            3-5份; Modifier 3-5 parts; 固化剂            0.3-2.5份; Curing agent 0.3-2.5 parts; 酸                2-4份; Sour 2-4 parts; 水性丙烯酸树脂    10-15份; Water-based acrylic resin 10-15 parts; 防虫剂            1-1.5份; Insect repellant 1-1.5 copies; 填料              5-8份。 Filling 5-8 parts. 4.如权利要求3所述一种实木复合地板,其特征在于:所述改性剂为尿素。 4. A solid wood composite floor as claimed in claim 3, characterized in that: the modifying agent is urea. 5.如权利要求4所述一种实木复合地板,其特征在于:它还包括质量份为0.5-3份的亚硫酸盐。 5. A solid wood composite floor as claimed in claim 4, characterized in that it further comprises 0.5-3 parts by mass of sulfite. 6.如权利要求5所述一种实木复合地板,其特征在于:所述固化剂为聚酰胺聚胺-环氧氯丙烷。 6. A solid wood composite floor as claimed in claim 5, characterized in that: the curing agent is polyamide polyamine-epichlorohydrin. 7.如权利要求6所述一种实木复合地板,其特征在于:所述防虫剂为氯氰菊酯、氰戊菊酯、氯菊酯、联苯菊酯和苯氰菊酯中至少一种。 7 . A solid wood composite floor as claimed in claim 6 , wherein the insect repellant is at least one of cypermethrin, fenvalerate, permethrin, bifenthrin and cypermethrin. 8.一种如权利要求4至7所述一种实木复合地板的制造方法,其特征在于:它依次包括以下步骤: 8. A method for manufacturing a solid wood composite floor as claimed in claims 4 to 7, characterized in that: it comprises the following steps in sequence: a) 制作改性大豆胶:将碱和水配成碱液,再向碱液中加入硅酸盐、亚硫酸盐和改性剂,搅拌3-10分钟,温度控制为80-96℃,得到初步混合溶液,接着向所述初步混合溶液中加入大豆衍生品,搅拌10-60分钟,温度控制为80-96℃,得到混合溶液,然后向所述混合溶液中加入固化剂,搅拌10-60分钟,得到固化混合液,向所述固化混合液中加入酸,搅拌5-10分钟,得到pH值为6-8的调节液,再向所述调节混合液中加入水性丙烯酸树脂,搅拌20-40分钟,得到调节混合液;最后向所述调节混合液中加入防虫剂和填料,搅拌10-30分钟。 a) Making modified soybean gum: mix alkali and water into lye, then add silicate, sulfite and modifier to the lye, stir for 3-10 minutes, and control the temperature at 80-96°C to obtain Preliminarily mix the solution, then add soybean derivatives to the preliminary mixed solution, stir for 10-60 minutes, and control the temperature at 80-96°C to obtain a mixed solution, then add a curing agent to the mixed solution, stir for 10-60 minutes Minutes to obtain a solidified mixed solution, add acid to the solidified mixed solution, stir for 5-10 minutes, obtain a regulating solution with a pH value of 6-8, then add water-based acrylic resin to the regulating mixed solution, and stir for 20- After 40 minutes, the adjusted mixed solution is obtained; finally, insect repellent and filler are added to the adjusted mixed solution, and stirred for 10-30 minutes. b)将上述改性大豆胶涂覆于所述木质单板上,然后按照相邻两个木质单板层木材纹理方向相互垂直的方式进行组坯; c)将上述组坯好的木质单板先冷压后热压,得到板坯; d)将上述板坯进行裁边,然后砂光,制得基材层; e)将异氰酸酯胶或三聚氰胺胶或改性大豆胶涂覆于上述基材层的两个外表面上,再将所述装饰层和平衡层分别贴于所述基材层的两个外表面上,然后对贴合的板材先冷压后热压; f)将上述板材进行养生处理,养生处理后进行砂光处理,然后在其四边开设用于安装的企口,最后油漆,即得到实木复合地板。 b) coating the above-mentioned modified soybean glue on the wood veneer, and then forming a blank according to the direction of the wood texture of two adjacent wood veneer layers perpendicular to each other; c) forming the above-mentioned wooden veneer First cold pressing and then hot pressing to obtain a slab; d) trimming the above slab, and then sanding to obtain a substrate layer; e) coating isocyanate glue, melamine glue or modified soybean glue on the above substrate On the two outer surfaces of the layer, the decorative layer and the balance layer are respectively pasted on the two outer surfaces of the base material layer, and then the laminated plates are first cold-pressed and then hot-pressed; f) the above-mentioned plates are Carry out curing treatment, carry out sanding treatment after curing treatment, then open grooves for installation on its four sides, and finally paint, and obtain solid wood composite flooring. 9.如权利要求8所述一种实木复合地板的制造方法,其特征在于:步骤c )中,所述冷压时压力为0.8~1.2Mpa,冷压时间为60~120min;所述热压时压力为0.8~1.2Mpa,热压温度为110~140℃,热压速率为0.7~1.3min/mm。 9. A method for manufacturing a solid wood composite floor as claimed in claim 8, characterized in that: in step c), the pressure during the cold pressing is 0.8 to 1.2 Mpa, and the cold pressing time is 60 to 120 min; the hot pressing The hourly pressure is 0.8-1.2Mpa, the hot-pressing temperature is 110-140°C, and the hot-pressing rate is 0.7-1.3min/mm. 10.如权利要求9所述一种实木复合地板的制造方法,其特征在于:步骤e)中,所述冷压时压力为0.8~1.2Mpa,冷压时间为60~120min;所述热压时压力为0.8~1.2Mpa,热压温度为110~140℃,热压速率为0.7~1.3min/mm。 10. A method for manufacturing solid wood composite flooring as claimed in claim 9, characterized in that: in step e), the pressure during the cold pressing is 0.8 to 1.2 Mpa, and the cold pressing time is 60 to 120 minutes; the hot pressing The hourly pressure is 0.8-1.2Mpa, the hot-pressing temperature is 110-140°C, and the hot-pressing rate is 0.7-1.3min/mm.
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CN105298077A (en) * 2015-07-15 2016-02-03 德华兔宝宝装饰新材股份有限公司 Photocatalyst flame-retardant antibacterial floor and production process thereof
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CN106827115A (en) * 2016-12-20 2017-06-13 南京林业大学 A kind of composite floor board continuous laminating method
CN109797942A (en) * 2018-12-07 2019-05-24 上海前引科技有限公司 A kind of Vermins-proof mildew-proof anion composite floor board
CN110142832A (en) * 2019-04-16 2019-08-20 千年舟新材科技集团有限公司 Activated carbon plate material capable of regenerably adsorbing harmful gases and preparation method thereof
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CN117245753A (en) * 2023-10-18 2023-12-19 南通思凯林家居有限公司 Assembling process of broaching machine with insect prevention and odor removal functions
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CN104816372A (en) * 2015-02-28 2015-08-05 孙小力 Solid wood composite floorboard produced by using soybean protein glue and manufacturing method thereof
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CN105064647A (en) * 2015-07-15 2015-11-18 德华兔宝宝装饰新材股份有限公司 Photocatalyst formaldehyde decomposition floorboard and production process of photocatalyst formaldehyde decomposition floorboard
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CN105599066A (en) * 2016-03-07 2016-05-25 德华兔宝宝装饰新材股份有限公司 Insect-preventing ecological decoration board
CN105666600A (en) * 2016-03-07 2016-06-15 德华兔宝宝装饰新材股份有限公司 Soya bean glue insect prevention ecological decoration plate and manufacturing method thereof
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CN105885773B (en) * 2016-06-30 2018-04-27 上海东和胶粘剂有限公司 A kind of wood-based plate biomass aldehyde-free cement and preparation method thereof
CN106827115A (en) * 2016-12-20 2017-06-13 南京林业大学 A kind of composite floor board continuous laminating method
CN106827115B (en) * 2016-12-20 2019-03-05 南京林业大学 A kind of composite floor board continuous laminating method
CN109797942A (en) * 2018-12-07 2019-05-24 上海前引科技有限公司 A kind of Vermins-proof mildew-proof anion composite floor board
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