CN103171933A - Yarn regiment automatic blanking device for bobbin winder - Google Patents
Yarn regiment automatic blanking device for bobbin winder Download PDFInfo
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- CN103171933A CN103171933A CN2013101095574A CN201310109557A CN103171933A CN 103171933 A CN103171933 A CN 103171933A CN 2013101095574 A CN2013101095574 A CN 2013101095574A CN 201310109557 A CN201310109557 A CN 201310109557A CN 103171933 A CN103171933 A CN 103171933A
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- automatic blanking
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Abstract
The invention relates to a yarn regiment automatic blanking device for a bobbin winder. The yarn regiment automatic blanking device for the bobbin winder comprises a concentrated conveying belt, a feeding cart and a control system. The bobbin winders are arranged at intervals on two sides of the rail of the feeding cart. The concentrated conveying belt is arranged at one end part of the rail. A fixing slide groove, a feeding mechanism and a discharging propelling mechanism are sequentially arranged on a working surface of the feeding cart. The feeding mechanism is composed of a rotary base and a telescopic mechanical arm which is installed on the rotary base. Due to intellectualization and simplification of the operating process, technical requirements of operating staff are lowered, and therefore accurate rates are higher. In addition, the running status of each monitored bobbin winder can be analyzed through a weighing device and a data recording device carried in the system, so that the yield of products is improved.
Description
Technical field
The blanking equipment that the present invention relates to shake out machine is made the field, relates in particular to a kind of for the large yarn of 50kg level fiberglass group automatic blanking device.
Background technology
Glass fibre is a kind of non-metallic material with premium properties, has insulativity, resistance to corrosion, resistance to effect of heat and mechanical strength high preferably, and glass fibre is typically used as the reinforcing material in composite material.Compare with traditional material, composite material has obvious advantage at aspects such as corrosion stability, resistance to abrasion, toughness and temperature tolerances, and lightweight, so it is applied widely in automobile, aerospace, building, the field such as electric.At present glass fibre exists mainly with yarn group form, and along with the raising of the production-scale expansion of glass and productive costs, on the glass production facilities, original technology for blanking labor strength is large, and production efficiency is low, can not satisfy production requirement.
The blanking general process that existing yarn is rolled into a ball is: after what a yarn of winder network is rolled into a ball, winder stops automatically, be shelved on dolly on one side by manually moving down yarn group from winder, and manually its weight is weighed, artificially promote again dolly by concentrated belt conveyor, concentrate on belt conveyor by manually yarn being rolled into a ball to be carried to from dolly.The shortcoming of this technology for blanking is that labor strength is high, and production efficiency is low, and the winder quantity that same operating personal is controlled is few.
Chinese patent CN202272494U, a kind of Yarn roll conveying vehicle for spooler is disclosed, it comprises moving guide rail, be assemblied in the vehicle frame on moving guide rail, actuating device, controller and tong, described moving guide rail is fixed in the top that is arranged at winder on two root posts, the two ends of described vehicle frame arrange driver train and movably are assemblied on moving guide rail, and on described vehicle frame to being arranged with vertical guide rail, the tressel that can move up and down along vertical guide rail is installed on described vertical guide rail, described tressel connects lifting and drives, and being equipped with on described tressel can be along the tong of tressel translation, be connected with on described tong to clamp and drive, rotary actuation and driven in translation.above-mentioned Yarn roll conveying vehicle for spooler can be automatically takes off winder rolled yarn group, and then it is moved on travel line, high efficiency, alleviated staff's labour intensity, this technical scheme is also that to solve artificial intensity large by the mechanical handing car is set, the problem of inefficiency, but its complex structure, cylinder is installed bulky in tressel, energy consumption is higher, difficulty is installed, and it is integrated to realize that the clamping weighing data detects, yarn group clamps not strongly solid, and transport above winder, danger is larger, yarn group's weight is larger, easily injure the workman by a crashing object, have much room for improvement.
Summary of the invention
The present invention is for above-mentioned technical matters, and automatic blanking system of yarn group of a kind of simple in structure, the yarn of realizing that yarn group unloads cylinder automatically, note is heavy, the discharging degree of automation is high group is provided.
The present invention is for solving the problems of the technologies described above, following technical scheme is provided: a kind of winder is rolled into a ball automatic blanking device with yarn, comprise concentrated belt conveyor, feeding car, control system, the track both sides that it is characterized in that the feeding car are spaced winder, concentrated belt conveyor is laid in an end of track, be placed with in turn fixedly chute, material fetching mechanism and discharge delivery device on the driving surface of feeding car, described material fetching mechanism is comprised of the flexible mechanical arm that turns round pedestal and be arranged on the revolution pedestal.
The revolution pedestal is comprised of pedestal, DC machine and turbine and worm thereof, stepping motor and self-locking screw rod thereof, and DC machine drives worm and gear and drives the pedestal gyroscopic movement, and stepping motor drives the self-locking screw rod and drives the pedestal up-and-down movement.
The degreeof turn of revolution pedestal is-95 ° ~+95 °.
Flexible mechanical arm is the semi open model cylindrical shell, cylinder body bottom is respectively arranged with gears in mesh with revolution pedestal top, both are flexibly connected, described gear passes through motor-driven, described flexible mechanical arm connects the flexible guide rod of flexible mechanical arm both sides by electric pushrod, described flexible guide rod front end is provided with pickup electromagnetism block, and described guide rod end is provided with the travel switch that puts in place.
The flexible guide rod that connects flexible mechanical arm both sides by electric pushrod, described flexible guide rod front end is provided with pickup electromagnetism block, described guide rod end is provided with the travel switch that puts in place, the guide rod end is responsible for detecting the shortest end position of arm, but the anterior travel switch of electromagnetism block is responsible for detecting arm and has been stretched to the pickup position.
The discharge delivery device is comprised of electric pushrod and the fixedly chute that is opened on feeding car driving surface, offers the opening corresponding with electric pushrod on described flexible mechanical arm.
Described flexible mechanical arm cylinder body bottom is provided with weighting apparatus and data are produced acquisition means, and weighting apparatus is the pressure sensitive device.All processes that described data logging harvester is rolled into a ball in transportation for yarn all have the datumization record, and but whether following feedback yarn group transportation is qualified, thereby can record the running condition that all data such as weight of carrying yarns groups can conveniently be supervised every winder.
As a further improvement on the present invention, be provided with infrared locator on described flexible mechanical arm arm body, described infrared positioning device is comprised of infrared transmitting receiver and the infrared induction label in winder yarn cluster centre position.
Described feeding car both sides are provided with personnel safety protection device; described personal security device is comprised of electronics package and Machine guarding; described electronics package is comprised of the Studies of Human Body Heat electrical induction device, and described Machine guarding forms by being set in machinery case and fence on every side.
Be provided with mechanical locking device on described guide rail, described mechanical locking device comprises that vehicle guide steady arm and electromagnetic lock form.Described discharge pusher is comprised of electric pushrod and the fixedly chute that is opened on the car body working face, and described flexible mechanical arm arm body offers the opening corresponding with push rod on mutually.
Described fixedly detent surface friction coefficient requires＜0.15, the yarn group on chute can be dumped into by the discharge pusher and concentrate on belt conveyor.
Be better to explain technical scheme of the present invention, below introduce in detail principle of work of the present invention:
At first the workman presses any winder electrical equipment control pickup button cashier's office in a shop, and the automatic orbiting of lower truck is to this winder, and the mechanical locking device on track is tight with the blanking lock; The revolution pedestal revolution of lower truck is directly got the yarn cumularsharolith and is put, flexible mechanical arm is toppled over, by steering horizontal position, upright position, the revolution pedestal rises, stop rising aim at the infrared induction label of winder yarn cluster centre position when the infrared locator of flexible mechanical arm after, the pickup centrally aligned yarn cluster centre of mechanical arm; Flexible mechanical arm guide rod stretches out, until the travel switch to the electromagnetism block of center of pilot is positioned at yarn group rear end, guide rail stretches out and stops, and yarn group rear end is caught in the adhesive of pickup electromagnetism block.after yarn group catches on, the telescopic boom guide rod is retracted yarn group is dragged to mechanical arm pickup central straight to the mechanical arm bottom, after yarn group arrived mechanical arm pickup centre bottom, mechanical arm was poured onto level attitude, and the parallel position when making yarn group by pickup is adjusted into the standing upright position, discharge pusher on lower truck is pushed into fixedly chute on working face with yarn group, be provided with weighting apparatus and data on described work top and produce acquisition means, weighting apparatus is the pressure sensitive device, be responsible for instrumentation yarn group's weight and be translated into digital signal being transferred to the industrial computer device by universal serial bus and processing, be provided with Data Acquisition ﹠ Processing Software in industrial computer, be responsible for all production datas that collects: comprise yarn group weight information, single yarn is rolled into a ball the processing duration, the output of every winder, the information such as operating mode, the weight range of rolling into a ball when yarn does not sound the alarm in certain stated limit, reminding this yarn of workman to roll into a ball weight does not meet the demands, then the workman presses and send the part button on dolly, mechanical locking arrangement unclamps, the past belt conveyor of beginning place moves, in sending the way of part, to stretch mechanical arm and revolution pedestal of dolly returns to original position, waits for pickup next time, when trolley travelling is before the belt conveyor, the discharge pusher is pushed yarn group to belt conveyor, completes this and send the part task.
Beneficial effect of the present invention: yarn provided by the invention is rolled into a ball automatic blanking technique and the control setup of yarn group, compare very big labor intensity of operating staff and the danger of having reduced with the human assistance unloading device, make production efficiency greatly improve, same operating personal can be controlled more winder.Intelligent and the simplification of operating process has also reduced the technical requirements to operating personal, makes accuracy rate higher.The weighting apparatus that system carries, data logging plant can analyze every winder operation conditions of being supervised, and improve yields.
Description of drawings
Fig. 1 is the structural representation of system of the present invention.
Fig. 2 is the birds-eye view of truck under the present invention.
Fig. 3 is the front view of lower truck.
The specific embodiment
A kind of winder is rolled into a ball automatic blanking device with yarn, comprise and concentrate belt conveyor 001, feeding car 002, control system 003, track 005 both sides of feeding car 002 are spaced winder 004, concentrate belt conveyor 001 to be laid in an end of track 005, be placed with in turn fixedly chute 021, material fetching mechanism 022 and discharge delivery device 023 on the driving surface of feeding car 002, described material fetching mechanism 022 is comprised of the flexible mechanical arm 222 that turns round pedestal 221 and be arranged on revolution pedestal 221.Revolution pedestal 221 is comprised of pedestal 221a, DC machine 221b and turbine and worm 221c, stepping motor 221d and self-locking screw rod 221e thereof, DC machine 221b drives worm and gear 221c and drives pedestal 221a gyroscopic movement, and stepping motor 221d drives self-locking screw rod 221e and drives pedestal 221a up-and-down movement.The degreeof turn of revolution pedestal 221 is-95 ° ~+95 °.flexible mechanical arm 222 is the semi open model cylindrical shell, cylinder body bottom is respectively arranged with gears in mesh with revolution pedestal 221 tops, both are flexibly connected, described gear passes through motor-driven, described flexible mechanical arm 222 connects the flexible guide rod 222b of flexible mechanical arm 222 both sides by electric pushrod 222a, described flexible guide rod 222b front end is provided with pickup electromagnetism block 222c, described guide rod 222b end is provided with the travel switch 222d that puts in place, guide rod 222b end is responsible for detecting the shortest end position of arm, but the anterior travel switch of electromagnetism block 222c is responsible for detecting arm and has been stretched to the pickup position.Discharge delivery device 023 is comprised of electric pushrod 231 and the fixedly chute 021 that is opened on feeding car 002 driving surface, offers the opening corresponding with electric pushrod 231 on described flexible mechanical arm 222.Flexible mechanical arm 222 cylinder body bottoms are provided with weighting apparatus 006 and data are produced acquisition means 007, and weighting apparatus 006 is the pressure sensitive device.Be provided with infrared locator on described flexible mechanical arm 222 arm bodies, described infrared locator is comprised of infrared transmitting receiver 008 and the infrared induction label 009 in winder yarn cluster centre position.Described feeding car 002 both sides are provided with personnel safety protection device 010; described personal security device 010 is comprised of electronics package and Machine guarding; described electronics package is comprised of the Studies of Human Body Heat electrical induction device, and described Machine guarding forms by being set in machinery case and fence on every side.Be provided with mechanical locking device 051 on described guide rail 005, described mechanical locking device 051 comprises that vehicle guide steady arm and electromagnetic lock form.Described fixedly chute 021 surface friction coefficient requires＜0.15, the yarn group on chute 021 can be dumped into by discharge delivery device 023 and concentrate on belt conveyor 001.Described all motions all adopt electric installation to drive (motor and electric pushrod, the electromagnetic traction device), motion such as feeding car 002, the motion of revolution pedestal 221, the motion of flexible mechanical arm 222, the motion of discharge delivery device 023 all adopts electric installation to drive, and does not need to use hydraulic pressure or pneumatic shuttle to drive.Described flexible mechanical arm 222 can turn round in 180 ° of scopes, and flexible mechanical arm 222 can carry out pickup to the winder of trapped orbit 005 both sides thus; Should be with elevating functions by flexible mechanical arm 222, can automatically adjust for the center height that yarn is rolled into a ball; Complete yarn group by the telescopic process of mechanical arm 222 and unload a task.The power acquisition of described control system 003 is with trapped orbit 005 transmission or set up the retractable cable transmission in the air, when whole control system 003 is failed supply regular power, equipment itself with emergency source of electrical power can allow material fetching mechanism 022 homing on feeding car 002, be unlikely to occur the device stuck phenomenon when emergency situation occurs.
Claims (9)
1. a winder is rolled into a ball automatic blanking device with yarn, comprise concentrated belt conveyor, feeding car, control system, the track both sides that it is characterized in that the feeding car are spaced winder, concentrated belt conveyor is laid in an end of track, be placed with in turn fixedly chute, material fetching mechanism and discharge delivery device on the driving surface of feeding car, described material fetching mechanism is comprised of the flexible mechanical arm that turns round pedestal and be arranged on the revolution pedestal.
2. a kind of winder according to claim 1 is rolled into a ball automatic blanking device with yarn, it is characterized in that turning round pedestal is comprised of pedestal, DC machine and turbine and worm thereof, stepping motor and self-locking screw rod thereof, DC machine drives worm and gear and drives the pedestal gyroscopic movement, and stepping motor drives the self-locking screw rod and drives the pedestal up-and-down movement.
3. a kind of winder according to claim 2 is rolled into a ball automatic blanking device with yarn, and the degreeof turn that it is characterized in that turning round pedestal is-95 ° ~+95 °.
4. a kind of winder according to claim 1 is rolled into a ball automatic blanking device with yarn, it is characterized in that flexible mechanical arm is the semi open model cylindrical shell, cylinder body bottom is respectively arranged with gears in mesh with revolution pedestal top, both are flexibly connected, described gear passes through motor-driven, described flexible mechanical arm connects the flexible guide rod of flexible mechanical arm both sides by electric pushrod, described flexible guide rod front end is provided with pickup electromagnetism block, and described guide rod end is provided with the travel switch that puts in place.
5. a kind of winder according to claim 1 is rolled into a ball automatic blanking device with yarn, it is characterized in that the discharge delivery device is comprised of electric pushrod and the fixedly chute that is opened on feeding car driving surface, offers the opening corresponding with electric pushrod on described flexible mechanical arm.
6. a kind of winder according to claim 1 is rolled into a ball automatic blanking device with yarn, it is characterized in that flexible mechanical arm cylinder body bottom is provided with weighting apparatus and data are produced acquisition means, and weighting apparatus is the pressure sensitive device.
7. a kind of winder according to claim 1 is rolled into a ball automatic blanking device with yarn, it is characterized in that being provided with infrared locator on described flexible mechanical arm arm body, described infrared positioning device is comprised of infrared transmitting receiver and the infrared induction label in winder yarn cluster centre position.
8. a kind of winder according to claim 1 is rolled into a ball automatic blanking device with yarn; it is characterized in that described feeding car both sides are provided with personnel safety protection device; described personal security device is comprised of electronics package and Machine guarding; described electronics package is comprised of the Studies of Human Body Heat electrical induction device, and described Machine guarding forms by being set in machinery case and fence on every side.
9. a kind of winder according to claim 1 is rolled into a ball automatic blanking device with yarn, it is characterized in that being provided with mechanical locking device on described guide rail, and described mechanical locking device comprises that vehicle guide steady arm and electromagnetic lock form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310109557.4A CN103171933B (en) | 2013-04-01 | 2013-04-01 | Yarn regiment automatic blanking device for bobbin winder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310109557.4A CN103171933B (en) | 2013-04-01 | 2013-04-01 | Yarn regiment automatic blanking device for bobbin winder |
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| CN103171933A true CN103171933A (en) | 2013-06-26 |
| CN103171933B CN103171933B (en) | 2015-07-22 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103662982A (en) * | 2013-11-13 | 2014-03-26 | 日照贝尔机械有限公司 | Automatic winding machine matched with carpet loom creel |
| CN104551643A (en) * | 2014-11-29 | 2015-04-29 | 芜湖银星汽车零部件有限公司 | Induction arm telescopic rack of intelligent auxiliary locating and indicating vehicle |
| CN105438895A (en) * | 2015-11-30 | 2016-03-30 | 巨石集团有限公司 | Automatic drum dismounting device and method for winder |
| CN105775638A (en) * | 2016-05-03 | 2016-07-20 | 桐乡华锐自控技术装备有限公司 | Yarn reel transportation device and control method thereof |
| CN104317238B (en) * | 2014-09-30 | 2017-01-11 | 国家电网公司 | Automatic control system of 10 kV switch cabinet and transfer vehicle |
| CN106976706A (en) * | 2017-05-02 | 2017-07-25 | 苏州和丰工业设备有限公司 | A kind of yarn reel suspension line feeding device |
| CN107522026A (en) * | 2017-09-29 | 2017-12-29 | 上海老港申菱电子电缆有限公司 | A kind of AGV dollies load and unload, transport, putting for drum |
| CN109987457A (en) * | 2017-12-29 | 2019-07-09 | 巨石攀登电子基材有限公司 | A kind of full-automatic wire drawing unloading device and its operating method |
| CN114426181A (en) * | 2022-02-25 | 2022-05-03 | 泰州金顺自动化科技有限公司 | Yarn group carries weighing-appliance |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103662982A (en) * | 2013-11-13 | 2014-03-26 | 日照贝尔机械有限公司 | Automatic winding machine matched with carpet loom creel |
| CN103662982B (en) * | 2013-11-13 | 2018-05-18 | 日照贝尔机械有限公司 | The mating automatic bobbin winder of carpet loom creel |
| CN104317238B (en) * | 2014-09-30 | 2017-01-11 | 国家电网公司 | Automatic control system of 10 kV switch cabinet and transfer vehicle |
| CN104551643A (en) * | 2014-11-29 | 2015-04-29 | 芜湖银星汽车零部件有限公司 | Induction arm telescopic rack of intelligent auxiliary locating and indicating vehicle |
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| CN105438895A (en) * | 2015-11-30 | 2016-03-30 | 巨石集团有限公司 | Automatic drum dismounting device and method for winder |
| CN105775638A (en) * | 2016-05-03 | 2016-07-20 | 桐乡华锐自控技术装备有限公司 | Yarn reel transportation device and control method thereof |
| CN105775638B (en) * | 2016-05-03 | 2017-12-29 | 桐乡华锐自控技术装备有限公司 | A kind of yarn group's haulage equipment and its control method |
| CN106976706A (en) * | 2017-05-02 | 2017-07-25 | 苏州和丰工业设备有限公司 | A kind of yarn reel suspension line feeding device |
| CN106976706B (en) * | 2017-05-02 | 2024-01-05 | 苏州和丰工业设备有限公司 | Yarn package suspension wire extracting device |
| CN107522026A (en) * | 2017-09-29 | 2017-12-29 | 上海老港申菱电子电缆有限公司 | A kind of AGV dollies load and unload, transport, putting for drum |
| CN107522026B (en) * | 2017-09-29 | 2022-11-15 | 上海海菱智慧电梯技术有限公司 | AGV trolley for loading, unloading, transporting and placing wire coils |
| CN109987457A (en) * | 2017-12-29 | 2019-07-09 | 巨石攀登电子基材有限公司 | A kind of full-automatic wire drawing unloading device and its operating method |
| CN109987457B (en) * | 2017-12-29 | 2021-06-01 | 巨石集团有限公司 | Full-automatic wire drawing and tube unloading device and operation method thereof |
| CN114426181A (en) * | 2022-02-25 | 2022-05-03 | 泰州金顺自动化科技有限公司 | Yarn group carries weighing-appliance |
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Address after: 214206 No. 97 Jingyi South Road, Yicheng City, Yixing City, Wuxi City, Jiangsu Province Patentee after: Yixing Higher Vocational and Technical College Address before: 214206 No. 97 Jingyi South Road, Yicheng City, Yixing City, Wuxi City, Jiangsu Province Patentee before: Jiangsu Yixing Polytechnic School |