CN103171234B - Full-automatic multimedia teaching board laminating machine - Google Patents
Full-automatic multimedia teaching board laminating machine Download PDFInfo
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- CN103171234B CN103171234B CN201310119347.3A CN201310119347A CN103171234B CN 103171234 B CN103171234 B CN 103171234B CN 201310119347 A CN201310119347 A CN 201310119347A CN 103171234 B CN103171234 B CN 103171234B
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- 238000010030 laminating Methods 0.000 title 1
- 230000007246 mechanism Effects 0.000 claims abstract description 133
- 239000003292 glue Substances 0.000 claims abstract description 79
- 238000005253 cladding Methods 0.000 claims abstract description 20
- 230000006835 compression Effects 0.000 claims abstract description 16
- 238000007906 compression Methods 0.000 claims abstract description 16
- 238000007790 scraping Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract 4
- 238000003825 pressing Methods 0.000 claims description 58
- 238000005520 cutting process Methods 0.000 claims description 28
- 238000004026 adhesive bonding Methods 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims 17
- 238000000576 coating method Methods 0.000 claims 17
- 230000001276 controlling effect Effects 0.000 claims 2
- 230000008520 organization Effects 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 claims 2
- 230000002787 reinforcement Effects 0.000 claims 2
- 238000005201 scrubbing Methods 0.000 claims 1
- 230000001680 brushing effect Effects 0.000 abstract description 41
- 238000004804 winding Methods 0.000 abstract description 9
- 230000003014 reinforcing effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
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Abstract
本发明公开了多媒体教学板全自动覆板机,属于覆板机,其结构包括背板涨紧机构、背板刷胶机构、面板涨紧机构、面板刷胶机构、夹紧牵引压固机构和自动下料机构,所述的背板涨紧机构上设置有背板卷芯及涨紧摩擦片,面板涨紧机构上设置有面板卷芯及涨紧摩擦片,所述的背板刷胶机构位于背板涨紧机构和夹紧牵引压固机构之间,面板刷胶机构位于面板涨紧机构和夹紧牵引压固机构之间,所述的夹紧牵引压固机构的另一侧设置有自动下料机构,所述的背板刷胶机构和面板刷胶机构分别包括滴胶管、刷胶板和刮胶板。本发明具有不需要人工将面板、芯体和背板进行粘结,降低了工人的劳动强度、提高了效率,粘合牢固,不容易裂开,提高了使用寿命等特点。
The invention discloses a fully automatic cladding machine for multimedia teaching boards, which belongs to the cladding machine, and its structure includes a backboard tensioning mechanism, a backplane glue brushing mechanism, a panel tensioning The blanking mechanism, the backboard tensioning mechanism is provided with a backplane winding core and a tensioning friction sheet, the panel tensioning mechanism is provided with a panel winding core and a tensioning friction sheet, and the backplane glue brushing mechanism is located on the back Between the panel tensioning mechanism and the clamping traction compression mechanism, the panel glue brushing mechanism is located between the panel tensioning mechanism and the clamping traction compression mechanism, and the other side of the clamping traction compression mechanism is provided with an automatic lowering mechanism. The material mechanism, the backboard glue brushing mechanism and the panel glue brushing mechanism respectively include a glue dripping tube, a glue brushing plate and a glue scraping plate. The invention has the characteristics of not needing to manually bond the face plate, the core body and the back plate, reducing the labor intensity of the workers, improving the efficiency, firm bonding, not easy to crack, and improving the service life.
Description
技术领域technical field
本发明涉及一种覆板机,尤其是一种多媒体教学板全自动覆板机。The invention relates to a cladding machine, in particular to a fully automatic cladding machine for multimedia teaching boards.
背景技术Background technique
多媒体教学板是将传统的板书黑板和现代多媒体技术结合起来的产物,在实际教学中越来越受到重视。The multimedia teaching board is the product of combining the traditional blackboard with modern multimedia technology, and it has been paid more and more attention in practical teaching.
夹芯板是教学板主体的重要部分,夹芯板由面板、芯体和背板组成,但是现在所使用的夹芯板是通过人工将面板、芯体和背板粘结在一块,增加了工人的劳动强度,降低了效率,而且粘合不牢固,容易裂开,降低了使用寿命。目前,还未有好的解决方案。The sandwich panel is an important part of the main body of the teaching board. The sandwich panel is composed of a panel, a core body and a back panel. However, the sandwich panel currently used is manually bonded together to increase the The labor intensity of the workers reduces the efficiency, and the bonding is not firm, it is easy to crack, and the service life is reduced. Currently, there is no good solution.
发明内容Contents of the invention
本发明的技术任务是针对上述现有技术中的不足提供一种多媒体教学板全自动覆板机,该多媒体教学板全自动覆板机具有不需要人工将面板、芯体和背板进行粘结,降低了工人的劳动强度、提高了效率,粘合牢固,不容易裂开,提高了使用寿命的特点。The technical task of the present invention is to provide a fully automatic cladding machine for multimedia teaching boards in view of the above-mentioned deficiencies in the prior art. , Reduce the labor intensity of workers, improve efficiency, bond firmly, not easy to crack, and improve the characteristics of service life.
本发明解决其技术问题所采用的技术方案是:它包括背板涨紧机构、背板刷胶机构、面板涨紧机构、面板刷胶机构、夹紧牵引压固机构和自动下料机构,所述的背板涨紧机构上设置有背板卷芯及涨紧摩擦片,面板涨紧机构上设置有面板卷芯及涨紧摩擦片,所述的背板刷胶机构位于背板涨紧机构和夹紧牵引压固机构之间,所述的面板刷胶机构位于面板涨紧机构和夹紧牵引压固机构之间,所述的夹紧牵引压固机构的另一侧设置有自动下料机构,所述的背板刷胶机构和面板刷胶机构分别包括滴胶管、刷胶板和刮胶板,所述的滴胶管、刷胶板和刮胶板沿进料方向依次设置。The technical solution adopted by the present invention to solve its technical problems is: it includes a backboard tensioning mechanism, a backplane glue brushing mechanism, a panel tensioning mechanism, a panel glue brushing mechanism, a clamping traction pressing mechanism and an automatic feeding mechanism. The backboard tensioning mechanism is provided with a backplane winding core and a tensioning friction sheet, and the panel tensioning mechanism is provided with a panel winding core and a tensioning friction sheet. The backplane glue brushing mechanism is located between the backplane tensioning mechanism and the clip Between the tight traction and compression mechanism, the panel glue brushing mechanism is located between the panel tensioning mechanism and the clamping traction compression mechanism, and the other side of the clamping traction compression mechanism is provided with an automatic unloading mechanism, The glue brushing mechanism for the back plate and the glue brushing mechanism for the panel respectively include a glue dripping pipe, a glue brushing plate and a glue scraping plate, and the glue dripping tube, glue brushing plate and glue scraping plate are sequentially arranged along the feeding direction.
所述的夹紧牵引压固机构包括主动辊、被动辊、支撑辊和主动辊转动驱动装置,所述的主动辊和被动辊分别设置在夹芯板的两侧,所述的支撑辊包括多个,分别均匀对称设置在夹芯板的两侧,所述的主动辊转动驱动装置包括主动辊减速电机、第一链轮、第二链轮、第三链轮、第四链轮、第五链轮、第六链轮和张紧轮,所述的第一链轮设置在主动辊减速电机的电机轴上,所述的第二链轮和第三链轮分别设置在主动辊的后侧和前侧,所述的第四链轮设置在被动辊上,所述的第一链轮通过链条与第二链轮相连,所述的第三链轮通过链条分别与第五链轮和第六链轮相连,所述的第四链轮和张紧轮分别压在链条上,所述的第五链轮与调节板相连,所述的调节板上设置有横向条形调节孔。The clamping, pulling and pressing mechanism includes a driving roller, a passive roller, a supporting roller and a driving device for rotating the driving roller. The driving roller and the passive roller are respectively arranged on both sides of the sandwich panel. The supporting roller includes multiple one, which are evenly and symmetrically arranged on both sides of the sandwich panel, and the driving roller rotation driving device includes a driving roller reduction motor, a first sprocket, a second sprocket, a third sprocket, a fourth sprocket, a fifth sprocket, the sixth sprocket and a tensioning wheel, the first sprocket is arranged on the motor shaft of the driving roller reduction motor, and the second sprocket and the third sprocket are respectively arranged on the rear side of the driving roller and the front side, the fourth sprocket is arranged on the driven roller, the first sprocket is connected with the second sprocket through a chain, and the third sprocket is respectively connected with the fifth sprocket and the second sprocket through a chain. The six sprockets are connected, the fourth sprocket and the tensioning wheel are respectively pressed on the chain, the fifth sprocket is connected with the adjustment plate, and the adjustment plate is provided with a horizontal strip-shaped adjustment hole.
所述的夹紧牵引压固机构之间的夹芯板的两侧分别设置有导向轮。The two sides of the sandwich panel between the clamping traction and pressing mechanisms are respectively provided with guide wheels.
所述的自动下料机构包括切刀、压紧机构、行走机构和控制器,所述的压紧机构包括压紧气缸、压板和下支撑板,所述的压板包括左压板和右压板,所述的左压板和右压板的上部分别与压紧气缸相连,下部分别设置有下支撑板,所述的切刀设置在左压板和右压板之间,所述的行走机构包括行走架和行走气缸,所述的行走气缸的一端与行走架相连,另一端与固定架相连,所述的压紧机构、控制器、切刀和行走气缸分别设置在行走架上,所述的切刀与切刀控制机构相连,所述的切刀控制机构包括切刀减速电机、上链轮、下链轮和切刀架,所述的上链轮包括前上链轮和后上链轮,所述的下链轮包括前下链轮和后下链轮,所述的前上链轮和后上链轮之间通过上链条相连,所述的前下链轮和后下链轮之间通过下链条相连,所述的前上链轮和前下链轮分别设置在行走架前侧的切刀减速电机的电机轴上,所述的后上链轮和后下链轮同轴设置在行走架的后侧,所述的切刀包括上切刀和下切刀,所述的上切刀和下切刀分别设置在上切刀架和下切刀架上,所述的上切刀架和下切刀架的两端分别套于上滑轨和下滑轨上,所述的上切刀架和下切刀架的中部分别与上链条和下链条相固定,所述的上滑轨的前端和后端分别设置有换向开关,所述的行走架右侧的固定架左侧设置有长度编码器,所述的压紧气缸、行走气缸、切刀减速电机、换向开关和长度编码器分别与控制器电连接。The automatic unloading mechanism includes a cutter, a pressing mechanism, a walking mechanism and a controller. The pressing mechanism includes a pressing cylinder, a pressing plate and a lower support plate. The pressing plate includes a left pressing plate and a right pressing plate. The upper parts of the left pressing plate and the right pressing plate are respectively connected with the pressing cylinder, and the lower parts are respectively provided with a lower supporting plate, and the described cutter is arranged between the left pressing plate and the right pressing plate, and the traveling mechanism includes a traveling frame and a traveling cylinder , one end of the walking cylinder is connected with the walking frame, and the other end is connected with the fixed frame, and the pressing mechanism, the controller, the cutter and the walking cylinder are respectively arranged on the walking frame, and the cutting knife and the cutting knife The control mechanism is connected, and the cutter control mechanism includes a cutter reduction motor, an upper sprocket, a lower sprocket and a cutter frame, and the upper sprocket includes a front upper sprocket and a rear upper sprocket, and the lower sprocket The sprocket includes a front lower sprocket and a rear lower sprocket, the front upper sprocket and the rear upper sprocket are connected by an upper chain, and the front lower sprocket and the rear lower sprocket are connected by a lower chain , the front upper sprocket and the front lower sprocket are respectively arranged on the motor shaft of the cutter reduction motor on the front side of the walking frame, and the rear upper sprocket and the rear lower sprocket are coaxially arranged on the rear of the walking frame On the other hand, the cutter includes an upper cutter and a lower cutter, and the upper cutter and the lower cutter are respectively arranged on the upper cutter frame and the lower cutter frame, and the two parts of the upper cutter frame and the lower cutter frame The ends are respectively set on the upper slide rail and the lower slide rail. The middle parts of the upper cutter frame and the lower cutter frame are respectively fixed with the upper chain and the lower chain. The front end and the rear end of the upper slide rail are respectively provided with replacement A direction switch, a length encoder is arranged on the left side of the fixed frame on the right side of the walking frame, and the compression cylinder, walking cylinder, cutter gear motor, reversing switch and length encoder are electrically connected to the controller respectively.
所述的滴胶管包括滴胶管本体和均布在滴胶管本体上的滴胶孔,所述的滴胶管与供胶管和齿轮胶泵相互连接组成供胶机构。The glue dripping tube includes a glue dripping tube body and glue dripping holes evenly distributed on the glue dripping tube body, and the glue dripping tube is connected with a glue supplying tube and a gear rubber pump to form a glue supplying mechanism.
所述的刷胶板与一刷胶往复驱动机构相连,所述的刷胶往复驱动机构包括减速电机、偏心轮、连杆和摆动架,所述的偏心轮设置在减速电机的输出轴上,所述的偏心轮与摆动架之间设置有连杆,所述的刷胶板设置在摆动架上,所述的摆动架与固定板之间通过摆动杆相连。The glue brushing plate is connected with a glue brushing reciprocating drive mechanism, and the glue brushing reciprocating drive mechanism includes a reduction motor, an eccentric wheel, a connecting rod and a swing frame, and the described eccentric wheel is arranged on the output shaft of the reduction motor, A connecting rod is arranged between the eccentric wheel and the swing frame, the rubber brushing plate is arranged on the swing frame, and the swing frame is connected with the fixed plate through a swing rod.
所述的刷胶板的下部设置有一软质垫板。A soft backing plate is arranged on the lower part of the glue brushing plate.
所述的背板涨紧机构与背板刷胶机构之间设置加强筋压出装置,所述的加强筋压出装置包括上压轴、下压轴和调节螺栓,上压轴和下压轴分别位于背板的上部和下部,所述的调节螺栓包括多个,分别与上压轴相连。A reinforcing rib extruding device is provided between the back plate tensioning mechanism and the back plate glue brushing mechanism. The reinforcing rib extruding device includes an upper pressing shaft, a lower pressing shaft and an adjusting bolt, and the upper pressing shaft and the lower pressing shaft are respectively located at the bottom of the back plate. In the upper part and the lower part, the adjusting bolts include a plurality, which are respectively connected with the upper pressing shaft.
所述的背板刷胶机构下部的背板下部和面板刷胶机构下部的面板下部分别设置有多个托辊。The lower part of the backboard of the lower part of the backboard glue brushing mechanism and the lower part of the panel of the lower part of the panel glue brushing mechanism are respectively provided with a plurality of idlers.
所述的面板刷胶机构的刮胶板与刷胶板之间的面板下部设置有电加热管。The lower part of the panel between the squeegee plate and the gluing plate of the panel gluing mechanism is provided with an electric heating tube.
本发明的多媒体教学板全自动覆板机和现有技术相比,具有以下突出的有益效果:不需要人工将面板、芯体和背板进行粘结,降低了工人的劳动强度、提高了效率,而且采用机器进行粘结压合,粘合牢固,不容易裂开,提高了使用寿命,使用方便等特点。Compared with the prior art, the fully automatic cladding machine for multimedia teaching boards of the present invention has the following outstanding beneficial effects: no need to manually bond the panels, cores and back panels, which reduces the labor intensity of workers and improves efficiency , and the machine is used for bonding and pressing, the bonding is firm, it is not easy to crack, the service life is improved, and it is easy to use.
附图说明Description of drawings
附图1是多媒体教学板全自动覆板机的主视结构示意图;Accompanying drawing 1 is the schematic structural diagram of the main view of the fully automatic cladding machine for multimedia teaching boards;
附图2是多媒体教学板全自动覆板机的滴胶管的右视剖视图;Accompanying drawing 2 is the right side sectional view of the dripping hose of the automatic overlay machine for multimedia teaching boards;
附图3是多媒体教学板全自动覆板机的刷胶板与刷胶往复驱动机构的右视连接示意图;Accompanying drawing 3 is a right-view connection schematic diagram of the glue brushing plate and the glue brushing reciprocating drive mechanism of the automatic cladding machine for multimedia teaching boards;
附图4是多媒体教学板全自动覆板机的加强筋压出装置的右视结构示意图;Accompanying drawing 4 is a right view structural diagram of the reinforcing rib extruding device of the automatic cladding machine of the multimedia teaching board;
附图5是多媒体教学板全自动覆板机的切刀与切刀控制机构的左视连接示意图;Accompanying drawing 5 is the left view connection schematic diagram of the cutting knife and the cutting knife control mechanism of the multi-media teaching board automatic cladding machine;
附图标记说明:1、背板涨紧机构、2、背板卷芯,3、面板,4、加强筋压出装置,5、滴胶管、6、刷胶板,7、刮胶板,8、软质垫板,9、背板,10、芯体,11、面板卷芯,12、面板涨紧机构,13、托辊,14、电加热管,15、导向轮,16、支撑辊,17、固定架,18、夹芯板,19、第六链轮,20、张紧轮,21、第三链轮,22、第一链轮,23、主动辊减速电机,24、第二链轮,25、主动辊,26、行走气缸,27、行走架,28、切刀减速电机,29、前下链轮,30、下支撑板,31、左压板,32、前上链轮,33、上滑轨,34、压紧气缸,35、右压板,36、摆动杆,37、控制器,38、长度编码器,39、第五链轮,40、调节板,41、调节孔,42、链条,43、滴胶管本体,44、滴胶孔,45、减速电机,46、偏心轮,47、连杆,48、固定板,49、摆动架,50、调节螺栓,51、上压轴,52、下压轴,53、换向开关,54、上切刀架,55、上切刀,56、上链条,57、下切刀架,58、下切刀,59、下滑轨,60、下链条,61、后上链轮,62、后下链轮,63、被动辊,64、第四链轮。Explanation of reference signs: 1. Backboard tensioning mechanism, 2. Backboard roll core, 3. Panel, 4. Rib extruding device, 5. Rubber drip tube, 6. Rubber brushing board, 7. Rubber scraping board, 8 , soft backing plate, 9, back plate, 10, core body, 11, panel winding core, 12, panel tensioning mechanism, 13, idler roller, 14, electric heating tube, 15, guide wheel, 16, support roller, 17, fixed frame, 18, sandwich panel, 19, the sixth sprocket wheel, 20, tensioning wheel, 21, the third sprocket wheel, 22, the first sprocket wheel, 23, driving roller reduction motor, 24, the second chain Wheel, 25, driving roller, 26, walking cylinder, 27, walking frame, 28, cutter reduction motor, 29, front lower sprocket, 30, lower support plate, 31, left pressure plate, 32, front upper sprocket, 33 , upper slide rail, 34, compression cylinder, 35, right pressure plate, 36, swing lever, 37, controller, 38, length encoder, 39, fifth sprocket wheel, 40, adjustment plate, 41, adjustment hole, 42 , chain, 43, glue pipe body, 44, glue hole, 45, reduction motor, 46, eccentric wheel, 47, connecting rod, 48, fixed plate, 49, swing frame, 50, adjusting bolt, 51, upper final shaft, 52, lower finale, 53, reversing switch, 54, upper cutter frame, 55, upper cutter, 56, upper chain, 57, lower cutter frame, 58, lower cutter, 59, lower rail, 60, lower chain, 61, rear upper sprocket wheel, 62, rear lower sprocket wheel, 63, driven roller, 64, the 4th sprocket wheel.
具体实施方式Detailed ways
参照说明书附图1至附图5对本发明的多媒体教学板全自动覆板机作以下详细地说明。Referring to accompanying drawings 1 to 5 of the description, the fully automatic cladding machine for multimedia teaching boards of the present invention will be described in detail below.
本发明的多媒体教学板全自动覆板机,其结构包括背板涨紧机构1、背板刷胶机构、面板涨紧机构12、面板刷胶机构、夹紧牵引压固机构和自动下料机构,所述的背板涨紧机构1上设置有背板卷芯2及涨紧摩擦片,面板涨紧机构12上设置有面板卷芯11及涨紧摩擦片,所述的背板刷胶机构位于背板涨紧机构1和夹紧牵引压固机构之间,所述的面板刷胶机构位于面板涨紧机构12和夹紧牵引压固机构之间,所述的夹紧牵引压固机构的另一侧设置有自动下料机构,所述的背板刷胶机构和面板刷胶机构分别包括滴胶管5、刷胶板6和刮胶板7,所述的滴胶管5、刷胶板6和刮胶板7沿进料方向依次设置。The fully automatic cladding machine for multimedia teaching boards of the present invention has a structure comprising a backboard tensioning mechanism 1, a backplane glue brushing mechanism, a panel tensioning mechanism 12, a panel glue brushing mechanism, a clamping traction pressing mechanism and an automatic feeding mechanism, The backboard tensioning mechanism 1 is provided with a backplane winding core 2 and a tensioning friction sheet, and the panel tensioning mechanism 12 is provided with a panel winding core 11 and a tensioning friction sheet. Between the panel tensioning mechanism 1 and the clamping traction compression mechanism, the panel glue brushing mechanism is located between the panel tension mechanism 12 and the clamping traction compression mechanism, the other of the clamping traction compression mechanism The side is provided with an automatic unloading mechanism, and the backboard glue brushing mechanism and the panel glue brushing mechanism respectively include a glue dripping tube 5, a glue brushing plate 6 and a glue scraping plate 7, and the glue dripping tube 5, glue brushing plate 6 and glue scraping Plates 7 are arranged one after the other along the feeding direction.
所述的夹紧牵引压固机构包括主动辊25、被动辊63、支撑辊16和主动辊转动驱动装置,所述的主动辊25和被动辊63分别设置在夹芯板18的两侧,所述的支撑辊16包括多个,分别均匀对称设置在夹芯板18的两侧,所述的主动辊转动驱动装置包括主动辊减速电机23、第一链轮22、第二链轮24、第三链轮21、第四链轮64、第五链轮39、第六链轮19和张紧轮20,所述的第一链轮22设置在主动辊减速电机23的电机轴上,所述的第二链轮24和第三链轮21分别设置在主动辊25的后侧和前侧,所述的第四链轮64设置在被动辊63上,所述的第一链轮22通过链条与第二链轮24相连,所述的第三链轮21通过链条42分别与第五链轮39和第六链轮19相连,所述的第四链轮64和张紧轮20分别压在链条42上,所述的第五链轮39与调节板40相连,所述的调节板40上设置有横向条形调节孔41。The clamping, pulling and pressing mechanism includes a driving roller 25, a driven roller 63, a support roller 16 and a driving roller rotation drive device, and the driving roller 25 and the driven roller 63 are respectively arranged on both sides of the sandwich panel 18, so that The support roller 16 includes a plurality of them, which are evenly and symmetrically arranged on both sides of the sandwich panel 18. The driving roller rotation driving device includes a driving roller reduction motor 23, a first sprocket 22, a second sprocket 24, a Three sprockets 21, the 4th sprocket 64, the 5th sprocket 39, the 6th sprocket 19 and tensioning pulley 20, described first sprocket 22 is arranged on the motor shaft of driving roll reduction motor 23, described The second sprocket 24 and the third sprocket 21 are respectively arranged on the rear side and the front side of the driving roller 25, the fourth sprocket 64 is arranged on the driven roller 63, and the first sprocket 22 passes through the chain Connected with the second sprocket 24, the third sprocket 21 is respectively connected with the fifth sprocket 39 and the sixth sprocket 19 through the chain 42, and the fourth sprocket 64 and the tensioning wheel 20 are respectively pressed on On the chain 42 , the fifth sprocket 39 is connected with the adjusting plate 40 , and the adjusting plate 40 is provided with a horizontal strip-shaped adjusting hole 41 .
主动辊减速电机23转动,带动主动辊减速电机23上的第一链轮22转动,第一链轮22通过链条与第二链轮24相连,从而带动第二链轮24转动,从而带动与第二链轮24同轴的主动辊25和第三链轮21转动,第三链轮21转动,带动第四链轮64及与第四链轮64同轴的被动辊63反向转动,主动辊25和被动辊63反向转动,提供夹芯板18前进的动力。当需要压制不同厚度的夹芯板18时,可将夹紧牵引压固机构的位于夹芯板18上部的被动辊63和支撑辊16一块向下移动至合适位置,然后第五链轮39沿调节板40上的调节孔41向右移动至合适位置将链条42张紧即可。The drive roller decelerating motor 23 rotates, driving the first sprocket 22 on the driving roller decelerating motor 23 to rotate, and the first sprocket 22 is connected with the second sprocket 24 by a chain, thereby driving the second sprocket 24 to rotate, thereby driving the second sprocket 24 to rotate with the first sprocket The coaxial driving roller 25 of the second sprocket 24 and the third sprocket 21 rotate, and the third sprocket 21 rotates, driving the fourth sprocket 64 and the coaxial passive roller 63 with the fourth sprocket 64 to rotate in reverse, and the driving roller 25 and driven roller 63 reversely rotate, provide the power that sandwich panel 18 advances. When it is necessary to press sandwich panels 18 of different thicknesses, the driven roller 63 and the support roller 16 on the upper part of the sandwich panel 18 that clamp the traction and pressing mechanism can be moved down to a suitable position, and then the fifth sprocket 39 moves along the The adjusting hole 41 on the adjusting plate 40 is moved rightward to a suitable position and the chain 42 is tensioned.
所述的夹紧牵引压固机构之间的夹芯板18的两侧分别设置有导向轮15。对夹芯板18进行导向,防止跑偏。Guide wheels 15 are provided on both sides of the sandwich panel 18 between the clamping traction and pressing mechanisms. Guide the sandwich panel 18 to prevent deviation.
所述的自动下料机构包括切刀、压紧机构、行走机构和控制器37,所述的压紧机构包括压紧气缸34、压板和下支撑板30,所述的压板包括左压板31和右压板35,所述的左压板31和右压板35的上部分别与压紧气缸34相连,下部分别设置有下支撑板30,所述的切刀设置在左压板31和右压板35之间,所述的行走机构包括行走架27和行走气缸26,所述的行走气缸26的一端与行走架27相连,另一端与固定架17相连,所述的压紧机构、控制器37、切刀和行走气缸26分别设置在行走架27上,所述的切刀与切刀控制机构相连,所述的切刀控制机构包括切刀减速电机28、上链轮、下链轮和切刀架,所述的上链轮包括前上链轮32和后上链轮61,所述的下链轮包括前下链轮29和后下链轮62,所述的前上链轮32和后上链轮61之间通过上链条56相连,所述的前下链轮29和后下链轮62之间通过下链条60相连,所述的前上链轮32和前下链轮29分别设置在行走架27前侧的切刀减速电机28的电机轴上,所述的后上链轮61和后下链轮62同轴设置在行走架27的后侧,所述的切刀包括上切刀55和下切刀58,所述的上切刀55和下切刀58分别设置在上切刀架54和下切刀架57上,所述的上切刀架54和下切刀架57的两端分别套于上滑轨33和下滑轨59上,所述的上切刀架54和下切刀架57的中部分别与上链条56和下链条60相固定,所述的上滑轨..的前端和后端分别设置有换向开关53,所述的行走架27右侧的固定架17左侧设置有长度编码器38,所述的压紧气缸34、行走气缸26、切刀减速电机28、换向开关53和长度编码器38分别与控制器37电连接。The automatic unloading mechanism includes a cutter, a pressing mechanism, a walking mechanism and a controller 37. The pressing mechanism includes a pressing cylinder 34, a pressing plate and a lower support plate 30, and the pressing plate includes a left pressing plate 31 and a Right pressing plate 35, the top of described left pressing plate 31 and right pressing plate 35 are connected with pressing cylinder 34 respectively, and the bottom is respectively provided with lower support plate 30, and described cutter is arranged between left pressing plate 31 and right pressing plate 35, Described walking mechanism comprises walking frame 27 and walking cylinder 26, and one end of described walking cylinder 26 links to each other with walking frame 27, and the other end links to each other with fixed frame 17, and described pressing mechanism, controller 37, cutter and Walking cylinder 26 is arranged on the walking frame 27 respectively, and described cutting knife links to each other with cutting knife control mechanism, and described cutting knife control mechanism comprises cutting knife reduction motor 28, upper sprocket wheel, lower sprocket wheel and cutter frame, so Described upper sprocket wheel comprises front upper sprocket wheel 32 and rear upper sprocket wheel 61, and described lower sprocket wheel comprises front lower sprocket wheel 29 and rear lower sprocket wheel 62, and described front upper sprocket wheel 32 and rear upper sprocket wheel 61 are connected by the upper chain 56, and the front lower sprocket 29 and the rear lower sprocket 62 are connected by the lower chain 60, and the front upper sprocket 32 and the front lower sprocket 29 are respectively arranged on the walking frame On the motor shaft of the cutting knife reduction motor 28 on the front side of the 27, the rear upper sprocket 61 and the rear lower sprocket 62 are coaxially arranged on the rear side of the walking frame 27, and the cutting knife includes an upper cutting knife 55 and The following cutter 58, the upper cutter 55 and the lower cutter 58 are arranged on the upper cutter frame 54 and the lower cutter frame 57 respectively, and the two ends of the upper cutter frame 54 and the lower cutter frame 57 are respectively placed on the upper On the slide rail 33 and the lower rail 59, the middle parts of the upper cutter frame 54 and the lower cutter frame 57 are respectively fixed with the upper chain 56 and the lower chain 60, and the front end and the rear end of the upper slide rail are respectively A reversing switch 53 is provided, and a length encoder 38 is provided on the left side of the fixed frame 17 on the right side of the walking frame 27, and the compression cylinder 34, the walking cylinder 26, the cutting knife reduction motor 28, the reversing switch 53 and the length encoder 38 are electrically connected to the controller 37, respectively.
切刀减速电机28带动同轴的前上链轮32和前下链轮29转动,前上链轮32和前下链轮26分别通过上链条56和下链条60与后上链轮61和后下链轮62相连,从而带动上链条56和下链条60转动,上链条56和下链条60上的切刀架随着上链条56和下链条60的转动而前后移动,从而对夹芯板18进行切割,当移动至上滑轨33后端的换向开关53时,换向开关53给控制器37一个信号,使控制器37控制切刀减速电机28反转,将切刀向前移动,当切刀移动至上滑轨33的前端换向开关时,切刀减速电机28即正转,带动切刀向后移动。Cutter reduction motor 28 drives coaxial front upper sprocket wheel 32 and front lower sprocket wheel 29 to rotate, and front upper sprocket wheel 32 and front lower sprocket wheel 26 pass through upper chain 56 and lower chain 60 and rear upper sprocket wheel 61 and rear respectively. The lower sprocket 62 is connected to each other, thereby driving the upper chain 56 and the lower chain 60 to rotate, and the cutter frame on the upper chain 56 and the lower chain 60 moves forward and backward along with the rotation of the upper chain 56 and the lower chain 60, so that the sandwich panel 18 Cutting, when moving to the reversing switch 53 at the rear end of the upper slide rail 33, the reversing switch 53 gives a signal to the controller 37, so that the controller 37 controls the reverse rotation of the cutting knife reduction motor 28, and the cutting knife is moved forward. When the knife moved to the front end reversing switch of the upper slide rail 33, the cutting knife reduction motor 28 promptly turned forward, driving the cutting knife to move backward.
所述的滴胶管5包括滴胶管本体43和均布在滴胶管本体43上的滴胶孔44,所述的滴胶管5与供胶管和齿轮胶泵相互连接组成供胶机构。The glue dripping tube 5 includes a glue dripping tube body 43 and glue dripping holes 44 evenly distributed on the glue dripping tube body 43, and the glue dripping tube 5 is connected with a glue supplying tube and a gear rubber pump to form a glue supplying mechanism.
所述的刷胶板6与一刷胶往复驱动机构相连,所述的刷胶往复驱动机构包括减速电机45、偏心轮46、连杆47和摆动架49,所述的偏心轮46设置在减速电机45的输出轴上,所述的偏心轮46与摆动架49之间设置有连杆47,所述的刷胶板6设置在摆动架49上,所述的摆动架49与固定板48之间通过摆动杆36相连。Described glue brushing plate 6 links to each other with a glue brushing reciprocating drive mechanism, and described glue brushing reciprocating drive mechanism comprises reduction motor 45, eccentric wheel 46, connecting rod 47 and swing frame 49, and described eccentric wheel 46 is arranged on the deceleration On the output shaft of the motor 45, a connecting rod 47 is arranged between the eccentric wheel 46 and the swing frame 49. They are connected by a swing rod 36.
减速电机45带动偏心轮46转动,从而带动偏心轮46上的连杆47及与连杆47连接的摆动架49沿固定板48来回摆动,从而实现摆动架49上的刷胶板6来回摆动进行刷胶。The reduction motor 45 drives the eccentric wheel 46 to rotate, thereby driving the connecting rod 47 on the eccentric wheel 46 and the swing frame 49 connected with the connecting rod 47 to swing back and forth along the fixed plate 48, thereby realizing the swing back and forth of the brushing plate 6 on the swing frame 49. Brush glue.
所述的刷胶板6的下部设置有一软质垫板8。便于刷胶。A soft backing plate 8 is arranged on the bottom of the glue brushing plate 6 . Easy to apply glue.
所述的背板涨紧机构1与背板刷胶机构5之间设置有加强筋压出装置4,所述的加强筋压出装置4包括上压轴51、下压轴52和调节螺栓50,上压轴51和下压轴52分别位于背板9的上部和下部,所述的调节螺栓50包括多个,分别与上压轴51相连。A reinforcing rib extruding device 4 is arranged between the backboard tensioning mechanism 1 and the backboard glue brushing mechanism 5, and the reinforcing rib extruding device 4 includes an upper pressing shaft 51, a lower pressing shaft 52 and an adjusting bolt 50, and the upper pressing shaft 51 and the lower pressure shaft 52 are located on the upper and lower parts of the back plate 9 respectively, and the adjustment bolts 50 include a plurality of them, which are respectively connected with the upper pressure shaft 51 .
所述的背板刷胶机构下部的背板9下部和面板刷胶机构下部的面板3下部分别设置有多个托辊13。支撑背板9和面板3。A plurality of rollers 13 are respectively provided on the lower part of the backboard 9 of the lower part of the backboard glue brushing mechanism and the lower part of the panel 3 of the lower part of the panel glue brushing mechanism. The backplane 9 and the panel 3 are supported.
所述的面板刷胶机构的刮胶板7与刷胶板6之间的面板62下部设置有电加热管14。给面板3上的涂的胶加热。使面板3与芯体10更好的粘合。The lower part of the panel 62 between the squeegee plate 7 and the gluing plate 6 of the panel gluing mechanism is provided with an electric heating tube 14 . Apply heat to the applied glue on panel 3. Make the panel 3 and the core 10 better bonded.
工作时,背板涨紧机构1上的背板卷芯2和面板涨紧机构12上的面板卷芯11旋转,将背板9和面板3输出,背板9和面板3分别输送至滴胶管5下部时,滴胶管5下部的滴胶孔44将漆落下滴至背板9上,然后经过刷胶往复驱动机构带动刷胶板6来回移动,将胶涂匀,通过刮胶板7将多余的胶刮除,然后进入夹紧牵引压固机构;其中背板9在输送至滴胶管5下部前,然后进入加强筋压出装置4的上压轴51和下压轴52之间,通过上压轴51和下压轴52上的筋肋压出加强筋;背板9、面板3和芯体10分别进入夹紧牵引压固机构中的上下支撑辊16和被动辊63与主动辊25之间进行压紧,形成夹芯板18,然后输送至自动下料机构,夹芯板18上部的长度编码器38检测出夹芯板18已输出设定长度时,此时自动下料机构上的控制器37控制压紧气缸34带动左压板31和右压板35同时向下移动,将夹芯板18压紧,然后控制器37控制切刀对夹芯板18进行切割,在夹芯板18被压紧移动的同时,行走气缸26也带着行走架27及行走架上装置一块移动,当切割完后,将被割下的夹芯板18移动,行走架27通过行走气缸26复位,往复操作。When working, the backboard winding core 2 on the backboard tensioning mechanism 1 and the panel winding core 11 on the panel tensioning mechanism 12 rotate to output the backplane 9 and the panel 3, and the backplane 9 and the panel 3 are transported to the dripping hose respectively 5, the glue drop hole 44 at the bottom of the glue pipe 5 drips the paint onto the back plate 9, and then drives the glue brush plate 6 to move back and forth through the glue brushing reciprocating drive mechanism to spread the glue evenly, and the excess glue is wiped off by the glue scraping plate 7. The glue is scraped off, and then enters the clamping traction and pressing mechanism; the back plate 9 enters between the upper pressing shaft 51 and the lower pressing shaft 52 of the reinforcing rib extruding device 4 before being transported to the lower part of the dripping pipe 5, and passes through the upper pressing shaft 51 and the ribs on the lower pressure shaft 52 to press out the reinforcing ribs; the back plate 9, the panel 3 and the core body 10 respectively enter between the upper and lower support rollers 16, the driven roller 63 and the driving roller 25 in the clamping traction and pressing mechanism for compression , form the sandwich panel 18, and then transport it to the automatic unloading mechanism. When the length encoder 38 on the top of the sandwich panel 18 detects that the sandwich panel 18 has output a set length, the controller 37 on the automatic unloading mechanism controls The pressing cylinder 34 drives the left pressing plate 31 and the right pressing plate 35 to move downwards simultaneously to compress the sandwich panel 18, and then the controller 37 controls the cutter to cut the sandwich panel 18. Simultaneously, walking cylinder 26 also moves with walking frame 27 and device on walking frame, after cutting, the sandwich panel 18 that will be cut off moves, and walking frame 27 resets by walking cylinder 26, reciprocating operation.
除说明书所述的技术特征外,均为本专业技术人员的已知技术。Except for the technical features described in the instructions, all are known technologies by those skilled in the art.
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CN202517798U (en) * | 2012-02-27 | 2012-11-07 | 上海德拉根印刷机械有限公司 | Cladding machine provided with automatic water spraying device |
CN203236809U (en) * | 2013-04-08 | 2013-10-16 | 济南蓝贝思特科技有限公司 | Full-automatic board sheathing machine for multimedia teaching board |
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CN202338032U (en) * | 2011-07-01 | 2012-07-18 | 青岛理工大学 | Asymmetrical haunched joints for beam flanges of steel structures |
CN202517798U (en) * | 2012-02-27 | 2012-11-07 | 上海德拉根印刷机械有限公司 | Cladding machine provided with automatic water spraying device |
CN203236809U (en) * | 2013-04-08 | 2013-10-16 | 济南蓝贝思特科技有限公司 | Full-automatic board sheathing machine for multimedia teaching board |
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