CN103167818A - Modular component mattress - Google Patents

Modular component mattress Download PDF

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Publication number
CN103167818A
CN103167818A CN2011800388897A CN201180038889A CN103167818A CN 103167818 A CN103167818 A CN 103167818A CN 2011800388897 A CN2011800388897 A CN 2011800388897A CN 201180038889 A CN201180038889 A CN 201180038889A CN 103167818 A CN103167818 A CN 103167818A
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CN
China
Prior art keywords
layer
bedding core
mattress
chamber
core
Prior art date
Application number
CN2011800388897A
Other languages
Chinese (zh)
Other versions
CN103167818B (en
Inventor
费迪南德·斯切尔莫
威廉·斯切尔莫
Original Assignee
完美(厦门)床上用品有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to US80273110A priority Critical
Priority to US12/802,731 priority
Application filed by 完美(厦门)床上用品有限公司 filed Critical 完美(厦门)床上用品有限公司
Priority to PCT/CA2011/000673 priority patent/WO2011156891A1/en
Publication of CN103167818A publication Critical patent/CN103167818A/en
Application granted granted Critical
Publication of CN103167818B publication Critical patent/CN103167818B/en

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C21/00Attachments for beds, e.g. sheet holders, bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
    • A47C21/04Devices for ventilating, cooling or heating
    • A47C21/048Devices for ventilating, cooling or heating for heating
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/001Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with several cushions, mattresses or the like, to be put together in one cover
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/05Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays with padding material, e.g. foamed material, in top, bottom, or side layers
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/08Fluid mattresses or cushions
    • A47C27/081Fluid mattresses or cushions of pneumatic type
    • A47C27/082Fluid mattresses or cushions of pneumatic type with non-manual inflation, e.g. with electric pumps
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/08Fluid mattresses or cushions
    • A47C27/085Fluid mattresses or cushions of liquid type, e.g. filled with water or gel
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/08Fluid mattresses or cushions
    • A47C27/10Fluid mattresses or cushions with two or more independently-fillable chambers
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • A47C27/18Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays in combination with inflatable bodies

Abstract

In accordance with the present invention is a modular component mattress with selectable and interchangeable mattress components, such as springs, water bladders, foam or heater that is inserted into each side of a topper cavity or main core cavity of a mattress cover which can be and easily assembled and exchanged by customer without returning the entire mattress having a low cost satisfaction guarantee.

Description

A kind of modular assembly mattress

The cross reference of related application

The present patent application is the continuity application of 12/322,415 part of filing an application on February 3rd, 2009

Background-technical field

The present invention relates to a kind of modular assembly mattress, its have can select, interchangeable mattress component, as spring, water storage pouch, sponge and heater, described heater is inserted on mattress cover top layer inner chamber or main each side of bedding core inner chamber, user oneself can easily assemble or change mattress component, need not a whole set of mattress return-to-factory.

Background-DESCRIPTION OF THE PRIOR ART

Usually, mattress is by a mattress edges structure, one mattress core or bedding core partly to be surrounded to form, and mattress core or bedding core part can be wrapped in the cotton layer of a pleat and be formed by a series of helical springs that are connected to each other.Perhaps, mattress bedding core part also can be wrapped in together with spring in the cotton layer of pleat and be formed by one or more in polyurethane, latex foam layer or synthetic fibers or natural fiber.The mattress bedding core partly also can be comprised of a mattress or water bed or other mattress body supporting construction.

The mattress edges structure is edge or the edge part of mattress firmly.People wish to compare with body supports mattress center, and are more firm or firmer around its edge part.Various types of mattress edges structures are disclosed in prior art.United States Patent (USP) (No.5,537,699) discloses a kind of mattress edges structure, is comprised of a sponge frame bar sleeve pipe, has a plurality of springs that are arranged in delegation around described sponge frame bar sleeve pipe.This sponge frame bar sleeve pipe also limits a bedding core, and described delegation spring is inserted in this bedding core.This sponge has opening prolonging on its length direction, makes described delegation spring to insert in this bedding core by this opening.United States Patent (USP) (No.5,701,623) show a composite mattress top layer, its structure and a complete mattress construction are completely different, described composite mattress top layer has a latex foam rubber blanket core segment, and this latex foam rubber blanket core segment is surrounded by the edge part of polyurethane sponge.Described edge part by adhesive bonds in described bedding core part, thereby consist of this complete composite mattress top layer.Described composite mattress top layer is placed on mattress cover together with the bedding core part within.

Within water bed was wrapped in a conventional mattresses cover by the sponge marginal texture with the water storage pouch, this water bed looked it is a kind of conventional mattress.Compare with other mattresses, described water bed is compared with other mattress, and its advantage is: when the user began to lie in this water bed, this water bed was comparatively warm.Also relate to a kind of non-water bed in existing invention, namely have additional a low-power heating device under air bag or bedding core.Owing to there is no conductor (water), can't conduct heat in airbed, therefore at the heater that can't assemble in airbed as water bed.Simultaneously, must be accurately errorless to the control of described water bed, in order to obtain comfort temperature, this just need to be apart from described heater assembling one temperature sensor in position far away under the water storage pouch of described water bed.The temperature of water bed is controlled can not adopt open/close temp-controled mode, and this is that this heater can not produce an overheated zone when the water storage pouch of water bed there is not water, may damage water storage pouch or initiation fire because heat transmission in air is slower.By setting up a heater (its power be about water bed power 1/3) and it is simply controlled on airbed, can obtain a kind of Calefaction type mattress, can night use with energy savings under the lower situation of indoor temperature.Water bed does not have this function, and this is will expend for a long time because the low-power heater of its outfit is heated to desired comfort temperature with a large amount of water.Most water bed is larger with the area that human body directly contacts, and makes the amount of heat of human body scatter and disappear, and allows the people feel the cold.

Mutosko is at United States Patent (USP) (No.6,553,591) propose in to set up a very thin U-shaped water reservoir bearer pad in mattress surface, thereby make the weight reducing of this water storage pouch arrive 1/10 of traditional water bed weight, arrange one deck sponge under mattress, abandon heater thereby eliminate.But, the water bed effect of expectation is may be unsatisfactory sensuously and aspect supporting depth.

Hicks proposes to set up a water storage pouch at the air bag top layer in United States Patent (USP) (No.6,421,589), and this water storage pouch can store darker more water.But this water storage pouch is unworthy of standby heater, and this can cause the user to lose body heat.

The mattress that Mutosko and Hicks two people the propose mattress special design customizable component of respectively to do for oneself.

In prior art, the conventional method of heating mattress is to add hot-air and make warm air circulation in mattress by air blast.This method cost is higher, and need to carry out all or part of replacing to the mattress of self-definition design.All this method is illustrated in US Patent No. 6701552Suzuki, US6711767Klamm, US6546576Lin and US6006524Park.Another kind of kind of design be on mattress or within assembly directly heat, this method all is illustrated in United States Patent (USP) 4455472Moss and US4423308Callaway.The sealing mattress do not allow from mattress the below placing modules (from the below placing modules of mattress for convenience of), such as placing heater.

Compare with prior art, the present invention aspect having reduced product cost and having reduced energy consumption, has simplified solution due to the insulation configuration of directly utilizing heat and heater.Heater can be inserted under a side of queen sized or OS OVER SIZE mattress, makes degree of heat to this side more than opposite side by using single heater.

Present modularized design or modular design technology not only allow heater and air bag to use together, also allow heater and spring core to use together.This heater can be assembled under the interior spring core of mattress, and then pulls on the mattress slide fastener.

Usually, people buy mattress in retail shop, are placed with mattress in retail shop, can lie on mattress for consumer's examination, feel comfort level before buying.Surprisingly, people even can lie in and experience its comfort level on mattress, just can buy mattress by internet or goods catalogue.

Air mattress can come deliver goods by common courier due to its compact conformation.But its maximum characteristics are that its soft durometer is adjustable, the mattress air pressure that user and spouse thereof can be by their place one sides of each self-regulation, thus guarantee all to obtain separately the mattress soft durometer of feeling comfortable.

Main purpose of the present invention is to provide a kind ofly to be had the comfort level guarantee and there is no the mattress of incidental post.Some competitive producers can propose various assurances.Client can exchange a new mattress for an old mattress, and the retailer should donate to charity to obtain tax write off by old mattress.Relevant cost decomposes in the overall overhead of retail shop.The correlative charges such as handling return and round transport is rather considerable.The present invention is by transporting some individual parts with car, thereby reduced cost of transportation.King Size mattress tool master's bedding core and top layer, its top layer width are only half of described mattress width, and can fold or be rolled into a tuftlet.Client can attempt different mattress top layers and/or main bedding core, buys desirable assembly or changes assembly based on Policy.

Recently find some bed bugs, make the mattress Policy further be absorbed in complex situations.The mattress that the many states of the U.S. will not allow will pay again reinstalls lorry (no matter whether these mattresses are opened), suppresses these bed bugs in order to implement strong control measure.Some high comfort hotels are also had to spend significant cost and are safeguarded its reputation, prevent that these bed bugs from being brought in the hotel with private pillow bedding of client etc.Mattress of the present invention allows its individual component (but not whole mattress) is cleaned or changed, such as, mattress cover can remove in bedding core and the sponge frame bar and dry-clean, and the air bag of air pump, vinyl material or quality of rubber materials, spring and tubulose water pocket also can clean.

Some shop reluctantly available mattress of attempting to resell finds that but new owner is irritated to the cat soft flocks, and this is because previous owner's cat one can pollute this mattress after twice sleeping on this mattress.

Second Problem about airbed is comfort level or comfort, although the mattress soft durometer is adjustable, but the sensation that people overlie but with they the expectation feel different.The invention provides a kind of method, can select or change the sleep assembly of described air bag top layer by the method client, thereby allow comfort that client obtains to expect and adjustable mattress hardness.By pulling open top layer bedding core slide fastener, spring, water sandwich layer or various sponge bedding core are inserted into the one-sided said method of completing corresponding to this mattress.These top layer bedding cores are enough thin, so that when providing separate packed spring that they are familiar with, memory foam core or latex rubber sponge according to client's individual preference, can feel the soft durometer adjustability of air bag.

Softer separate packed spring can also be assembled on the higher groups of springs of hardness.This mattress also can be as a kind of water bed, and it can overcome the major defect of conventional water bed-be mattress buttocks position and sink too deeply, causes user's back pain.In this system, allow described very thin water storage pouch or tubulose water pocket are placed on adjustable air-bag, so just can make mattress buttocks position fixed dwell at air bag master bedding core partly or other main bedding core part of selecting.Lie in this shopping principles of comfort level that makes a try on mattress before these features of the present invention make and buy and become no longer so important, the client who stays in remote districts can relievedly buy, the purchase of needn't long-distancely driving.

Present mattress has air bag, helical spring and memory foam core, makes with isolated material around it, in order that strengthen the vertical support power on every side of mattress.By means of helical spring and sponge, when people were sitting in or lean against on mattress, mattress laterally pushed the sponge edge.Make people feel to have a kind of soft comfort sense from mattress edges or side.Traditionally, this soft comfort sense is to produce by turn or turn sleeve in a row are bonded on the sponge frame bar.The frame bar sleeve of mattress of the present invention is not suitable for being sewn on mattress cover, and is because can stay on its surface obvious stitch vestige, inharmonious with original sewing pattern.The fabric frame bar sleeve of mattress of the present invention be sewn on around mattress and the bottom surface on.

Mattress is always assembled by production equipment.Along with manufacturing industry is transferred to more overseas national seeking developments, such as China,, reduce the shipping amount and just possessed economic advantages not close to its maximum capacity ability due to shipping container.Under this background, compression element, such as, the even a whole set of sping mattress of spring assembly has just had economic implications.There is a problem in the mattress that is equipped with the sponge frame bar, can not return to its original form when namely adhering to the sponge frame bar generation deformation of mattress cover the inside, that is to say to produce gauffer.Mattress of the present invention does not adopt this adhesive method.

A kind of mattress combination shown in United States Patent (USP) (No.5953779) has a stacking latex foam mattress component, be perpendicular to one another connected, its outward flange links together with securing member (VELCRO), and this securing member makes the sponge matress assembly arrange in a line with stacking form.The mattress that adopts this method to make does not have marginal texture, with the protection rope, mattress component is fixed together around the mattress outward flange.In addition, also can will seal head and the afterbody that piece is attached to mattress combination by VELCRO extra support will be provided.

A kind of mattress shown in United States Patent (USP) (No.2326441), its fabric strip is fixed to a sponge rubber bedding core with adhesive.Described fabric strip forms a fixing point, makes above the mattress cladding material can be sewn to.There is no the mattress edges structure around described sponge rubber bedding core.

Summary of the invention

The present invention relates to a kind of modular assembly mattress, its have can select, interchangeable mattress component, as spring, water storage pouch, sponge, lumbar support and heater, described heater inserts mattress cover top layer inner chamber or the every one side of main bedding core inner chamber, user oneself can easily change this mattress cover of assembling, need not whole mattress return-to-factory.The retailer that scale is less can adopt single large size bed to offer client's multiple choices, changes assembly until Customer Satisfaction guarantees to allow the mattress that client's cheapness is buied provides long-term comfort sense, and the parts that can easily change the mattress wearing and tearing or damage.Whole oversized bed or its parts can be contained in a compact dolly and send.

The object of the invention and advantage

The present invention has the following advantages:

-a kind of modular assembly mattress is provided, its have can select, interchangeable mattress component, as spring, water storage pouch, sponge, lumbar support or heater, described heater inserts mattress cover top layer inner chamber or main bedding core inner chamber, user oneself can easily assemble this mattress cover and removable parts parts, need not a whole set of mattress return-to-factory.

-owing to only need providing several colors and Fabric Design pattern, and dissimilar frame bar and bedding core can be suitable with dissimilar mattress cover, can reduce floor space, stock and warehouse space.

-provide the comfort level that there is no corresponding cost to guarantee.According to traditional Policy, client can exchange a new mattress for an old mattress, and the retailer should donate to charity to obtain tax write off by old mattress.Relevant cost decomposes in the overall overhead of retail shop.The correlative charges such as handling return and round transport is rather considerable.The present invention is by transporting some individual parts with car, thereby reduced cost of transportation.The mattress of one OS OVER SIZE bed has main bedding core and top layer bedding core, and its top layer width is only half of described mattress width, and can fold or be rolled into a wisp.Client can attempt different top layer bedding cores and/or main bedding core, buys or changes.If client is dissatisfied, can sponge or air bedding core and spring be exchanged at top layer bedding core inner chamber or main bedding core inner chamber, and needn't change mattress cover (thereby avoiding considering and damaging mattress fully for hygiene and health), thereby can Perfect satisfaction is guaranteed to our customers at lower cost.The present invention allows mattress pad face or the bedding core of any type of client oneself assembling, until satisfied.Client is difficult in buying judge whether mattress is fit to oneself, often needs the time own experience in even several weeks in the several evenings, and assessment mattress performance so just can determine whether mattress satisfied.

-for small-sized retail shop, as long as just deposit can be for client provides larger range of choice to a small amount of goods, and need not occupy too much board space or stock space.

Every side of-queen sized or OS OVER SIZE mattress can be selected corresponding bedding core, to satisfy client individual preference.

The soft durometer of-air bag is regulated can affect the soft durometer adjusting that is positioned at the spring on air bag.

The soft durometer of-air bag is regulated the soft durometer that can affect common single capsule formula or tubular type water storage pouch and is changed.

-mattress of the present invention allows its individual component (but not whole mattress) is cleaned or changed, such as, mattress cover can remove in bedding core and the sponge frame bar and dry-clean, and the air bag of air pump, vinyl material or quality of rubber materials, spring and tubulose water pocket also can clean.

-be comfort level or comfort about the Second Problem of air mattress, although the mattress soft durometer is adjustable, but the sensation that people overlie but with they the expectation feel different.The invention provides a kind of method, can select or change the sleep assembly that is positioned at mattress core top layer by the method client, thereby allow comfort that client obtains to expect and adjustable mattress soft durometer.By pulling open top layer bedding core slide fastener, the top layer bedding cores of top layer spring core, top layer water sandwich layer or various sponges is inserted into the one-sided said method of completing corresponding to this mattress.These top layer bedding cores are thinner, can feel the variation of air bag soft durometer, separate packed spring, memory foam or the latex rubber sponge that can also provide them to be familiar with according to client's individual preference simultaneously.Softer separate packed spring can also be assembled on the higher groups of springs of hardness.

-described mattress also can be as a kind of water bed, and it can overcome the major defect of conventional water bed-be mattress buttocks position and sink too deeply, causes user's back pain.In this system, allow very thin water storage pouch or tubulose water pocket are assembled on adjustable air-bag, so just can make mattress buttocks position fixed dwell at air bag master bedding core partly or other bedding core part of selecting.Will be appreciated that about water bed the people floats on water bed and the health major part is absorbed in water bed, owing to not having strong point people to have a kind of sensation of weightlessness, mattress of the present invention is not such.The physical phenomenon that can occur is, the gravity of water can be pushed the outer rim of water storage pouch open and the vinyl material surface of the water storage pouch that stretches, its effect as the people is as the hammock, thereby cause people's spinal pain.The present invention has avoided buttocks sagging with water storage pouch or the tubulose water pocket on upper strata by the buttocks of the air bag support human body of bottom simultaneously.

-conventional monosaccate formula mattress adopts low-pressure in order to pursue comfort sense (pliability), be the required high pressure in support mattress buttocks position thereby sacrificed.The present invention is placed on very thin air bag on the top of one conventional air bag, and both air pressure all can be regulated.The air bag air pressure of top layer is adjustable must be enough low, can avoid like this air bag vinyl material surface to stretch opens, thereby air bag is fitted in the shape of bearing the human body pressure position and human body, and simultaneously the air bag of bottom provides certain support to the buttocks position, in case sink.

-each assembly to design aspect height, length and width with its inner chamber fit separately, mattress cover has the opening that passes for flexible pipe and heating electric wire, so that this mattress can be adapted as the mattress of any type.

The air bag of-vinyl material or water storage pouch and groups of springs can resell or change after cleaning.Client can change the parts that damage or wear and tear, and need not to change a whole set of mattress.

-manufacturer and client can transport mattress with the compact dolly, or even the extra large size mattress, also can be placed down in compact car at knocked-down state and transport.During transportation, the sponge frame bar can insert in sponge frame bar sleeve.Bedding core is placed on mattress cover or sponge, and between sponge frame bar assembly.If necessary, also one deck sponge sheet can be placed in mattress cover, top layer bedding core inner chamber and main bedding core inner chamber are equipped with respectively a slide fastener, are convenient to clean or change.

-slide fastener is covered by the slide fastener cover, both can't see also touch less than.

-by the sponge frame bar of employing with slide fastener, thus adhesive abandoned, avoid occurring wrinkling and incomplete recovery phenomenon to guarantee the sponge frame bar in the compression transportation.Because most of adhesives need the fully sclerosis of two time-of-weeks, can have problems during product carries out final step on assembly line package handling.When packing has the mattress of spring core, within the mattress after machining is put into a polybag, and then drain air, thereby groups of springs (core) and frame bar are compressed into flat form, roll at last and put into packing box.If the not adequately hardened words of adhesive can cause to adhere to the External cover of bed-mattress cloth that frame bar or frame bar place outward and gauffer or wrinkle occur, in case and mattress take out in the polybag and can't return to its original height fully.The present invention can also reduce because adhesive leaks into the phenomenon of fading that causes outside mattress cover, avoids mattress cover to twist with respect to sponge frame bar and/or mattress cover filler, thereby makes the mattress cover outward flange can keep straight line along the turning of mattress.When using VELCRO or rope band that mattress cover and sponge frame bar are fixed together, need to press be bonded together before advanced row alignment, by comparison, use that sleeve of the present invention is easier is fixed together both, with respect to the mattress cover that is pasted with the sponge frame bar, the folding space of more saving of mattress cover of the present invention.

-described heater can be arranged on inside top layer bedding core inner chamber or main bedding core inner chamber.

-when the user just began to lie on a bed, mattress was comparatively warm.The present invention has solved this problem by have additional a low-power heating device under air bag.Because the control to water bed must be accurately errorless, in order to obtain comfort temperature, a temperature sensor is assembled in the distant place of the heater that this just need to be under the water storage pouch of distance water bed.Because heat transmission in air is slower, when there is no water in the water storage pouch of water bed, this heater can produce an overheated zone, may damage pouch or initiation fire, can not adopt open/close temp-controled mode therefore the temperature of water bed is controlled.The present invention can obtain a kind of Calefaction type mattress by setting up a heater (its power be about water bed power 1/3) and its heater is simply controlled on airbed, can use with energy savings under the lower situation of indoor temperature at night.Water bed does not have this function, and this is will expend for a long time because the low-power heater of its outfit is heated to desired comfort temperature with a large amount of water.Most water bed is larger with the area that human body directly contacts, thereby can cause the human body amount of heat to scatter and disappear.

-comparing with prior art, the present invention is because direct utilization and the heater to heat is heat insulation setting, thereby reduced product cost, reduced energy consumption, simplified solution.

-described many grades of heating elements can provide the heat setting range, can avoid using expensive but also can increase the power controller of cost, electric noise.

-user can regulate the temperature of this either side, by changing position or the contact area of heater between the both sides of bed.The total contact area of each gasbag has been determined the temperature (large size or oversized bed mattress have two air bags that are connected usually) of each side of large size or oversized bed mattress.Be provided with the barrier that adopts vinyl material or cloth to form between the spring core of air bag and adjacency, can prevent that mattress is equipped with the unwanted heat of that side generation of spring core.

-because the power of heater is low, the heater of this monomer goes for the bed of all sizes and kind.

-can be according to individual preference, with sponge bustle or adjustable inflatable waist pad or similarly supporter along the direction of mattress length be placed on the top layer bedding core inner chamber of mattress or tubulose water pocket, spring core or air bedding core in main bedding core inner chamber above or below, everyone height and preference are different, but no matter who can find the position of oneself feeling comfortable by described bustle easily.

Description of drawings

Fig. 1 is the exploded view of mattress build-up member.

Fig. 2 is the schematic diagram that mattress is equipped with the top layer bedding core inner chamber of heater and inflatable waist pad.

Fig. 3 is the schematic diagram of the main bedding core inner chamber of outfit heater.

Fig. 4 is the schematic diagram of single air bedding core.

Fig. 5 is the schematic diagram of a pair of air bedding core in large size or extra large size mattress master bedding core inner chamber.

Fig. 6 is the schematic diagram of top layer bedding core inner chamber.This top layer bedding core inner chamber one side is equipped with a memory foam, and opposite side is the top layer bedding core that is placed in a plurality of zones, and the zone line in these a plurality of zones is latex rubber sponge, and two end regions (corresponding with user's head and foot) are polyurethane sponge.

Fig. 7 is the schematic diagram of top layer bedding core inner chamber.One side of this top layer bedding core inner chamber is equipped with the top layer spring core, and opposite side is equipped with water bed tubulose water pocket and sponge bustle.

Fig. 8 is the schematic diagram of single spring core.The top layer spring core is usually thin than main spring core.

Fig. 9 is the schematic diagram of single tubulose water pocket.

Figure 10 is the schematic diagram with top layer mattress cover of the cotton layer of pleat.

Figure 11 is the sectional view with primary air bedding core and top layer spring core.

Figure 12 be mattress cover with slide fastener sectional view.

Figure 13 is the schematic diagram of the main bedding core inner chamber of outfit spring core and sponge sandwich layer.

Figure 14 is that the skim top layer air bedding core of top layer bedding core inner chamber is positioned at the schematic diagram above the air bedding core of main bedding core inner chamber.Replace the sponge frame bar with an inflation frame bar in this figure.

Figure 15 be pillowcase with interchangeable sponge sheet an optional embodiment.

Shown in Figure 16 is low-power heating device and heating controller.

Symbol description

1. main bedding core inner chamber

2. slide fastener

3. sponge frame bar

4. top layer bedding core inner chamber

5. pleat is cotton layer

6. top layer spring core

7. tubulose water pocket

8. air bedding core

9. main bedding core intracavity bottom

10. top layer bedding core intracavity bottom

11. heater

12. air hose

13. air bedding core net

14. tubulose water pocket filling opening

15. memory foam

16. latex rubber sponge

17. polyurethane sponge

18. sponge frame bar sleeve

19. main spring core

20. mattress band

21. slide fastener cover

22. main sponge sandwich layer

23. bagged-spring sleeve

24. pillowcase inner chamber

25. sponge sheet

26. pillowcase substrate

27. inflation frame bar

28. heater

29. nylon cloth I-beam

30. heating controller

31. heating element heater

32. heater circuit

33. selector switch

34. heating electric wire

35. inflatable waist pad

36. inflatable waist pad flexible pipe

37. sponge bustle

Accompanying drawing describes in detail

Fig. 1 is the exploded view of mattress load module, and this mattress component has main bedding core inner chamber 1, has a pair of air bedding core 8 in this main bedding core inner chamber 1, and air hose 12 extracts from this main bedding core inner chamber 1 bottom.Be provided with top layer spring core 6 and 5 tubulose water pockets 7 in top layer bedding core inner chamber 4.The cotton layer 5 of pleat has a slide fastener 2, but drawing is to the upper end chain of the slide fastener 2 of top layer bedding core inner chamber 4.But the lower end chain drawing of the slide fastener 2 of top layer bedding core inner chamber 4 is to the slide fastener 2 of described main bedding core inner chamber 1.By this configuration, lie in two users of homonymy not by being inflated to desired pressure respectively in air bedding core 8 separately, can affect the tubulose water pocket 7 of both sides and the adjusting of 6 pairs of mattress soft durometer of top layer spring core.

Fig. 2 is the inner schematic diagram that is not provided with the top layer bedding core inner chamber 4 of any top layer bedding core, the heater 11 that its inside has an inflatable waist pad 36 and is located at inner chamber one side, bustle 35 and heater 11 have inflatable waist pad flexible pipe 36 and heating electric wire 34, and this inflatable waist pad flexible pipe 36 and heating electric wire 34 stretch out and pass top layer bedding core intracavity bottom 10 interior openings until the opening in main bedding core intracavity bottom 9.Be bonded with sponge frame bar 3 around the edge of described top layer bedding core inner chamber 4.

Fig. 3 is the inner schematic diagram that is not provided with the main bedding core inner chamber 1 of any main bedding core, and its inside has a heater 11, and heater 11 has the heating electric wire that stretches out and passes from the opening of described main bedding core intracavity bottom 9.Sponge frame bar 3 is positioned within sponge frame bar sleeve 18 and with its slide fastener 2 fixedly on pulling buckle, thereby forms a sealing sleeve along main bedding core inner chamber 1 surrounding.

Fig. 4 is the schematic diagram with the single air bedding core 8 of air hose 12.This air hose connects an air pump, by regulating the soft durometer that air pressure in this air bedding core 8 just can regulating mattress.

Fig. 5 is the schematic diagram that is placed on a pair of air bedding core 8 in the main bedding core inner chamber 1 of large size or extra large size mattress.It has the air hose 12 that stretches out and passes from the openings in described main bedding core intracavity bottom 9, and described air bedding core net 13 is the part of a pair of described air bedding core 8.

Fig. 6 is the schematic diagram of described top layer bedding core inner chamber 4, one side of this top layer bedding core inner chamber 4 is equipped with memory foam 15, opposite side is the top layer bedding core that is placed in a plurality of zones, it has latex rubber sponge 17, two end regions (corresponding with user's head and foot) at zone line and is embedded with polyurethane sponge.The hardness of sponge frame bar 3 usually surpasses the hardness of the sponge of arbitrary bedding core, subsides when preventing that people are sitting in the edge of bed.

Fig. 7 is the schematic diagram of a top layer bedding core inner chamber 4.This top layer bedding core inner chamber 4 one is sidelong and is equipped with top layer spring core 6, and opposite side is placed with tubulose water pocket 7.Can arrange the skim sponge at the top layer of any top layer bedding core or main bedding core according to client's hobby.One sponge bustle 37 can be placed on tubulose water pocket 7 above, this sponge bustle 37 also can be placed on tubulose water pocket 7 below, also can be placed on the top of top layer spring core 6 or below.Can place in the inside of top layer bedding core inner chamber or main bedding core inner chamber the bustle of any type, and according to client's individual preference with bustle along the length direction of mattress be placed on top layer bedding core or main bedding core above or below.

Shown in Figure 8 is the single face of main spring core 6.The top layer spring core is usually thinner than main spring core.Preferred embodiment is to adopt the separate packed spring group, and its performance is better than Bang Neier (Bonnel) type rod spring group.

Fig. 9 is a schematic diagram with the single tubulose water pocket 7 of tubulose water pocket filling opening 14.One optional embodiment is to replace described tubulose water pocket 7 with single water storage pouch.Can also set up a standby liner to prevent leakage.

Figure 10 one has the schematic diagram of the mattress cover of the cotton layer 5 of pleat, has a slide fastener 2 in the place along the cotton layer of pleat 5 surrounding.In a preferred embodiment, wadding is the memory foam 15 of approximately 1 inch below tissue layer.One selectable embodiment replaces this memory foam 15 with polyurethane sponge 17.

Figure 11 is the cross-sectional view strength of described mattress, and this mattress has top layer spring core 6, and has an air bedding core 8 in its main bedding core inner chamber 1.This top layer spring core 6 is comprised of the separate packed spring that is positioned at bagged-spring sleeve 23.The size of the sponge frame bar 3 of top layer bedding core inner chamber may be different from the sponge frame bar 3 of main bedding core inner chamber 1.The cotton layer 5 of pleat is sewed with the memory foam 15 of one deck 1 inch, also can be sewed with polyurethane sponge 17 or latex rubber sponge 16.

Figure 12 is the enlarged drawing of slide fastener 2 cross-sectional view strengths on top layer bedding core inner chamber 4 shown in Figure 11, mattress band 20 be sewn on slide fastener cover 21, the cotton layer 5 of pleat and slide fastener 2 one side around, the another side of slide fastener 2 is sewn on the top edge of described top layer bedding core inner chamber 4.For the slide fastener 2 on main bedding core inner chamber 1, mattress band 20 be sewn on the top edge of slide fastener cover 21, top layer bedding core inner chamber 4 lower limbs, top layer bedding core intracavity bottom 10, sponge frame bar sleeve 18, main bedding core inner chamber 1 and slide fastener 2 one side around, the another side of slide fastener is sewn on the top edge of main bedding core inner chamber 1.

What Figure 13 showed is described main bedding core inner chamber 1, and it has a main spring core 19 and a main sponge sandwich layer 22.One optional embodiment is to make up to replace described main sponge sandwich layer 22 and/or main spring core 19 with the mattress component of the sleep assembly of a water bed water storage pouch or tubulose water pocket or other any type or its.

What Figure 14 showed is to have very thin air bedding core 8 in described top layer bedding core inner chamber 4.This air bedding core 8 leans against on the interior air bedding core 8 of main bedding core inner chamber 1.The 18 interior assemblings of sponge frame bar sleeve be inflation frame bar 27 rather than sponge frame bar.This inflation frame bar 27 is comprised of two nylon cloth I-beams 29.

Shown in Figure 15 is an optional embodiment of pillowcase, and pillowcase has slide fastener 2 along its lower perimeter edge, is used for changing dissimilar sponge sheet 25.Figure 15 is the sectional view of pillowcase, this pillowcase is sewed with mattress band 20 around the lower limb of pillowcase inner chamber 24, also have simultaneously the slide fastener 2 of pillowcase inner chamber 24 and the slide fastener of inner pillowcase substrate, the another side of slide fastener is sewn on the top edge of top layer bedding core inner chamber 4.The sponge frame bar 3 of top layer and the air bedding core 8 of top layer can support sponge sheet 25.

Shown in Figure 16 is that low power heater 33 is connected to heating controller 36 by heating electric wire 34.This heating controller 36 has a selector switch, and the heat that is used for selecting to expect configures.In this preferred embodiment, described low-power heating utensil has 6 independently heater circuits 38, and each described heater circuit 38 is comprised of heating element heater 37.These heater circuits are realized electrical configurations by the serial or parallel connection mode, perhaps mutually combine by selector switch, and realize the power supply of this heater circuit of part or all power supplies of heater circuit by this selector switch.Control by the connected mode to these heater circuits, can replace the use of variable power power supply, yet the mattress of some high-end models still needs the variable power power supply, and need to be equipped with independently heater in each side of mattress.Disconnect the pass although the heater of this heater and electric heating water bed all has high-temperature machining, but, watt density and the general power of heater are more much lower than the heater of electric heating water bed.Heater keeps operation by continued power, and reduces power consumption by series circuit with in-migration mutually.

Operation

Described mattress is when unpackaged, and its main bedding core inner chamber 1 is for being open upwards, and the opening of mattress is at the head end of bed, and all slide fasteners 2 are in the state of pulling open.Within sponge frame bar 3 (being not limited to the sponge frame bar, can also be the frame bar of inflating frame bar, elastic component frame bar or any other kind and being combined to form) is placed on sponge frame bar sleeve 18, then sponge frame bar slide fastener 2 is pulled on.

Inflation frame bar 27 has a valve or connector.This inflation frame bar can be inflated it before or after built-in edges moulding sleeve.If this inflation frame bar is to be connected to chronically air pump, frame bar is fixing in built-in edges moulding sleeve under non-inflated state by producer, then connects air pump by air hose.Because the inflation frame bar does not need to regulate different soft durometer as the air bedding core, thus be embedded into again in the bedding core mattress of arbitrary type after can inflating and seal with mouth, even if gas leakage also can be changed.If need to carry out homogeneous heating to the both sides of mattress, heater 11 can be placed on main bedding core intracavity bottom 9 and be placed on the middle part of main bedding core inner chamber 1, if only need one side of mattress is heated, heater 11 can be placed on a corresponding side in inner chamber.Heater 11 power lines are drawn from the opening of main bedding core intracavity bottom 9, and are switched to heating controller.

Can select a main bedding core and place it in 1 li of main bedding core inner chamber, but for a large bed or OS OVER SIZE bed, usually will select two main bedding cores.If selected an air bedding core 8 or a plurality of air bedding core 8, air hose 12 is drawn and connects air pump from the opening part of described main bedding core intracavity bottom 9.Described top layer bedding core inner chamber 4 is placed on described main bedding core inner chamber 1, and is fastened on main bedding core inner chamber 1 by slide fastener 2.Described slide fastener cover 21 is upwards opened, can see this slide fastener 2, unziping turns back after 2 again.If heater is placed on top layer bedding core intracavity bottom 10, its power line must be drawn from the opening of this top layer bedding core intracavity bottom 10 as drawing from main bedding core intracavity bottom 9 before zipping.Sponge frame bar 3 is arranged on the surrounding of top layer bedding core inner chamber 4, is then that each side of top layer bedding core inner chamber 4 is selected the top layer bedding core, and the top layer bedding core is placed on top layer bedding core intracavity bottom 10 and between sponge frame bar 3.The cotton layer 5 of pleat is placed on top layer bedding core inner chamber 4, and by slide fastener 2 with 5 drawing of the cotton layer of pleat on top layer bedding core inner chamber 4.If what select is the cotton layer 5 of a pillowcase 24 rather than pleat, need select within a sponge sheet 25 is placed on pillowcase inner chamber 24, then by slide fastener 2 with in pillowcase substrate drawing.This pillowcase 24 is turned, and arrive on described top layer bedding core inner chamber 4 by slide fastener 2 pulling buckles.Also can select a pair of pillowcase bedding core and be placed on respectively each corresponding side, and then zip up 2, this point is similar to be selected top layer bedding core and main bedding core and places it in their inner chamber separately.

Described heating controller 36 has a selector switch, can select the heat configuration of expecting.By circuit connecting mode is controlled, can not need the variable power power supply.But, the mattress of some high-end models still needs the variable power power supply, and need to be equipped with separate heater in each side of mattress.

Can be according to the personal like, with sponge bustle or adjustable inflatable waist pad or similarly supporter be placed on tubulose water pocket, spring core or air bedding core in top layer bedding core inner chamber or main bedding core inner chamber or under, and place along the direction of mattress length.Everyone height and preference are different, but no matter who can find the position of oneself feeling comfortable by described bustle easily.Within the flexible pipe of inflatable waist pad was placed on described top layer bedding core inner chamber 4, the flexible pipe 36 of described inflatable waist pad must be drawn from the opening of this top layer bedding core intracavity bottom 10 as drawing from the opening of described main bedding core intracavity bottom 9 before zipping.

Conclusion and scope

The present invention relates to a kind of modular assembly mattress, its have can select, interchangeable mattress component, as spring, water storage pouch, sponge, bustle or heater, described heater inserts every one side or the every one side of main bedding core inner chamber of mattress cover top layer inner chamber, user oneself can easily assemble and change this mattress component, need not whole mattress return-to-factory.The small-scale retailer can utilize the space of single large size bed to change mattress component, for client provides multiple choices until Customer Satisfaction, therefore guarantee to allow the mattress that client's cheapness is buied provides long-term comfort sense, and the mattress component that can change wearing and tearing or damage with low cost of transportation for a long time.

Claims (20)

1. assembly mattress system, comprise a top layer mattress cover, similar similar top layer bedding core, a top layer bedding core inner chamber and the top layer bedding core slide fastener of main bedding core, a main bedding core inner chamber, a main bedding core slide fastener, a plurality of all kinds size of a plurality of all kinds size, wherein, choose described main bedding core and top layer bedding core and be inserted into respectively described main bedding core inner chamber and described top layer bedding core inner chamber, and fix with slide fastener respectively.
2. a kind of mattress as claimed in claim 1, further comprise the main bedding core inner chamber of a twin-core and the top layer bedding core inner chamber of twin-core, wherein, for each side of described mattress is chosen described main bedding core and described top layer bedding core, and insert respectively described main bedding core inner chamber and described top layer bedding core inner chamber, and fix with the slide fastener of described main bedding core and top layer bedding core respectively.
3. a kind of mattress as claimed in claim 1, further comprise a main bedding core slide fastener and top layer bedding core slide fastener, wherein, described top layer bedding core inner chamber is fixed on described main bedding core inner chamber by described main bedding core slide fastener, and described top layer mattress cover is fixed on described top layer bedding core inner chamber by described top layer bedding core slide fastener.
4. a kind of mattress as claimed in claim 1, further comprise a pillowcase and a plurality of interchangeable sponge sheet, and wherein, described sponge sheet can be selected, use and replace on either side in described pillowcase.
5. a kind of mattress as claimed in claim 2, further comprise: a primary air bedding core, a top layer air bedding core, a main spring core, a top layer spring core, a main water sandwich layer, a top layer water sandwich layer, a main sponge sandwich layer, a top layer sponge sandwich layer and a top layer colloid sandwich layer, wherein, choose respectively described main bedding core and described top layer bedding core and be inserted into described main bedding core inner chamber and described top layer bedding core inner chamber, and fix with described main bedding core slide fastener and described top layer bedding core slide fastener respectively.
6. a kind of mattress as claimed in claim 1, further comprise at least one heater, within wherein said Heater group is contained in described main bedding core inner chamber or described top layer bedding core inner chamber.
7. a kind of heater as claimed in claim 6, be comprised of a plurality of independent circuits, each independent circuits is comprised of a heating element heater and a switch, wherein, two or more circuit can be separately electrically activated or mode by serial or parallel connection interconnect, and by described switch activator.
8. a kind of mattress as claimed in claim 1, further comprise a slide fastener cover, wherein said slide fastener cover is sewn on described top layer mattress cover, is used for hiding described top layer bedding core slide fastener, and also be sewn on the lower limb of described top layer bedding core inner chamber, be used for hiding described main bedding core slide fastener.
9. described slide fastener cover as claimed in claim 8 comprises that further mattress band, wherein said slide fastener cover are sewn on described main bedding core inner chamber and are positioned at described mattress band.
10. a kind of top layer spring core as claimed in claim 2, described top layer spring core is the separate packed spring assembly.
11. a kind of top layer water sandwich layer as claimed in claim 2, described top layer water sandwich layer is comprised of a plurality of tubulose water pockets.
12. a kind of mattress as claimed in claim 1 further comprises a plurality of sponge sheets, within wherein said sponge sheet can be placed on described main bedding core inner chamber and described top layer bedding core inner chamber, to change the characteristic of described mattress.
13. a kind of mattress as claimed in claim 1 further comprises the sponge frame bar, wherein said sponge frame bar forms the peripheral edge edge of described mattress master bedding core inner chamber and described top layer bedding core inner chamber.
14. a kind of mattress as claimed in claim 1 further comprises the inflation frame bar, wherein said inflation frame bar forms the peripheral edge edge of described mattress master bedding core inner chamber and described top layer bedding core inner chamber.
15. a kind of mattress as claimed in claim 13, further comprise a sponge frame bar sleeve and sponge frame bar sleeve slide fastener, described sponge frame bar sleeve is sewn on described main bedding core inner chamber, pull open described sponge frame bar sleeve slide fastener, described sponge frame bar or described inflation frame bar are inserted and secured in described sponge frame bar sleeve.
16. a kind of mattress as claimed in claim 15, described sponge frame bar are assembled in respectively described top layer bedding core inner chamber surrounding.
17. a kind of mattress as claimed in claim 1, further comprise a bustle, wherein said bustle can be placed on by individual's preference the arbitrary lengthwise position in described top layer bedding core inner chamber or described main bedding core inner chamber, and can be placed on the top of described top layer sponge sandwich layer, described top layer colloid sandwich layer, described primary air bedding core, described main spring core, described top layer spring core, described main water sandwich layer, described top layer water sandwich layer and described main sponge sandwich layer or below, each side of mattress can be regulated easily, to reach comfort level requirement separately.
18. assembly mattress system, comprise a top layer mattress cover, similar similar top layer bedding core, a top layer bedding core inner chamber and the top layer bedding core slide fastener of main bedding core, a main bedding core inner chamber, a main bedding core slide fastener, a plurality of all kinds size of a plurality of all kinds size, wherein choose described main bedding core and top layer bedding core and be inserted into respectively described main bedding core inner chamber and described top layer bedding core inner chamber, and fixing with slide fastener respectively; This assembly mattress further comprises a pillowcase, a plurality of sponge sheet that can replace, a primary air bedding core, a main spring core, a top layer spring core, a main water sandwich layer, a top layer water sandwich layer, a main sponge sandwich layer, a top layer sponge sandwich layer, a top layer colloid sandwich layer, a heater, separate packed spring assembly, tubulose water pocket, sponge sheet, sponge frame bar, inflation frame bar and bustle in described pillowcase, the above parts can be intercoursed, size compatibility, pack respectively, select, store and send by post.
19. a kind of mattress as claimed in claim 18, further comprise the main bedding core inner chamber of a twin-core and the top layer bedding core inner chamber of twin-core, wherein, for each side of described mattress is chosen described main bedding core and described top layer bedding core, and be inserted into respectively described main bedding core inner chamber and described top layer bedding core inner chamber, and fix with main bedding core slide fastener and top layer bedding core slide fastener respectively; Can choose respectively the above parts, and attempt being placed on each position in inner chamber according to the length direction of described parts and vertical direction.
20. be used for selecting and demonstrating a kind of method of various mattresses in buying, by the mattress material in described main bedding core inner chamber and top layer bedding core inner chamber is exchanged, with the mattress of single or a pair of bedding core and single or a pair of top layer bedding core, the comfort level variation of various mattresses is demonstrated; It comprises: similar top layer bedding core, a top layer bedding core inner chamber and the top layer bedding core slide fastener of main bedding core, a main bedding core inner chamber, a main bedding core slide fastener, a plurality of all kinds size that a plurality of all kinds sizes are similar, wherein, choose described main bedding core and top layer bedding core and be inserted into respectively described main bedding core inner chamber and described top layer bedding core inner chamber, and fixing with slide fastener respectively; It also comprises: a primary air bedding core, a main spring core, a top layer spring core, a main water sandwich layer, a top layer water sandwich layer, a main sponge sandwich layer, a top layer sponge sandwich layer, a top layer colloid sandwich layer, a separate packed spring assembly, tubulose water pocket, sponge sheet, sponge frame bar, inflation frame bar, bustle and heater; Also further comprise: the sponge sheet of a pillowcase and a plurality of interchangeable single core or twin-core, wherein said sponge sheet can use in described pillowcase and replace, according to the above, single mattress can be used as example and is demonstrated permitting eurypalynous mattress, wherein the diverse location between described parts can be selected separately and be attempted vertically and longitudinally being placed on to the above parts, and, one side client is by finally contrasting the change to another side of parts from this mattress.
CN201180038889.7A 2010-06-14 2011-06-13 Modular component mattress CN103167818B (en)

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Effective date of registration: 20160920

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Address before: 361100 Fujian Province, Xiamen City Industrial Zone No. 5 Ma Anlu No. 2 building fourth layer on the north side of

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