CN103157813B - For the compound truning fixture that anchor ring and sphere are processed - Google Patents

For the compound truning fixture that anchor ring and sphere are processed Download PDF

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Publication number
CN103157813B
CN103157813B CN201310072767.0A CN201310072767A CN103157813B CN 103157813 B CN103157813 B CN 103157813B CN 201310072767 A CN201310072767 A CN 201310072767A CN 103157813 B CN103157813 B CN 103157813B
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worm
casing
screw
knife bar
wheel shaft
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Expired - Fee Related
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CN201310072767.0A
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CN103157813A (en
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穆瑞
韩加好
张运强
王晓莉
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Jiangsu Tianming Machinery Group Co ltd
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Lianyungang Technical College
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Abstract

The invention provides the compound truning fixture for anchor ring and sphere processing, it can solve the problem that the difficulty of processing existed in existing processing method is large, machining accuracy is low, crudy is unstable and working (machining) efficiency is low.It comprises casing, in casing, Worm and worm-wheel gearing is installed, Worm and worm-wheel gearing comprises worm gear and worm screw, worm screw is longitudinally installed on casing, and polished rod one end of worm screw is through casing one sidewall, polished rod side end is provided with turning handle, worm gear is installed on worm-wheel shaft and is connected by key two, and worm gear and worm tooth shape are connected with a joggle, worm-wheel shaft is vertically installed in casing, its lower end is installed on the base plate of casing, upper end is through the top board of casing, the upper end of worm-wheel shaft is connected with knife bar by coupling body, the leading section of knife bar is provided with cutter head, a laterally sidewall of casing is provided with cramping body.

Description

用于圆环面及球面加工的复合车削装置Combined Turning Unit for Torus and Spherical Surface Machining

技术领域 technical field

本发明涉及复杂型面构件的型面加工工装领域,具体为用于圆环面及球面加工的复合车削装置。 The invention relates to the field of profile processing tooling for complex profile components, in particular to a compound turning device for processing torus and spherical surfaces.

背景技术 Background technique

通常对于复杂型面构件的圆环面或者球面的加工是在普通车床上通过使用圆弧车刀、通过工人双手配合控制大拖板、中拖板的移动来进行,其加工表面精度低,并且要求操作者要具有较高的技术水平,加工难度大,因而加工质量也不稳定;为了保证加工的形位公差,也有采用靠模法来进行加工,但是其加工效率低。 Usually, the processing of the torus or spherical surface of the complex surface component is carried out on the ordinary lathe by using the arc turning tool, and the movement of the large carriage and the middle carriage is controlled by the cooperation of the hands of the worker. The precision of the machined surface is low, and The operator is required to have a high technical level, and the processing is difficult, so the processing quality is also unstable; in order to ensure the shape and position tolerance of the processing, the profiling method is also used for processing, but its processing efficiency is low.

发明内容 Contents of the invention

针对上述问题,本发明提供了用于圆环面及球面加工的复合车削装置,其能解决现有加工方法中存在的加工难度大、加工精度低、加工质量不稳定以及加工效率低的问题。 In view of the above problems, the present invention provides a compound turning device for machining toroidal and spherical surfaces, which can solve the problems of high machining difficulty, low machining accuracy, unstable machining quality and low machining efficiency existing in existing machining methods.

其技术方案是这样的,其特征在于:其包括箱体,所述箱体内安装有蜗轮蜗杆传动机构,所述蜗轮蜗杆传动机构包括蜗轮和蜗杆,所述蜗杆沿纵向安装于所述箱体、且所述蜗杆的光杆一端穿过所述箱体一侧壁,所述光杆侧端部安装有转动手柄,所述蜗轮安装于蜗轮轴且由键二连接、并且所述蜗轮与所述蜗杆齿形啮合连接,所述蜗轮轴竖向安装于所述箱体内、其下端安装于所述箱体的底板、上端穿过所述箱体的顶板,所述蜗轮轴的上端通过联轴机构连接有刀杆,所述刀杆的前端部安装有刀头,所述箱体的横向一侧壁上安装有夹持体。 Its technical scheme is as follows, it is characterized in that: it comprises box body, and described box body is installed with worm gear and worm transmission mechanism, and described worm gear and worm drive mechanism includes worm wheel and worm, and described worm is installed in described box body along longitudinal direction, And one end of the polished rod of the worm passes through the side wall of the box, and a rotating handle is installed at the side end of the polished rod, the worm wheel is installed on the worm wheel shaft and connected by key 2, and the worm wheel and the worm tooth The worm gear shaft is vertically installed in the box body, its lower end is installed on the bottom plate of the box body, and its upper end passes through the top plate of the box body. The upper end of the worm gear shaft is connected with a A cutter bar, a cutter head is installed on the front end of the cutter bar, and a clamping body is installed on the lateral side wall of the box.

其进一步特征在于: It is further characterized by:

所述蜗杆的两端分别通过轴承支承于所述箱体的纵向两侧板上,并且所述蜗杆的两端分别通过第一端盖、密封垫和螺钉固定于所述箱体的两纵向侧板上; The two ends of the worm are respectively supported on the longitudinal side plates of the box by bearings, and the two ends of the worm are respectively fixed to the two longitudinal sides of the box by the first end cover, the gasket and the screws. board;

所述蜗轮轴通过轴承竖向安装于所述箱体内,所述蜗轮轴的下端部通过底部端盖、螺栓固定于所述箱体的底板; The worm gear shaft is vertically installed in the box body through a bearing, and the lower end of the worm gear shaft is fixed to the bottom plate of the box body through a bottom end cover and bolts;

所述联轴机构包括上连接盘与下连接盘,所述下连接盘安装于所述蜗轮轴的上端、并通过螺母和键一定位,所述上连接盘通过螺栓固定于所述下连接盘上;所述上连接盘上开有纵向的卡槽,所述刀杆安装于所述卡槽内并且能在卡槽中平移; The shaft coupling mechanism includes an upper connection plate and a lower connection plate, the lower connection plate is installed on the upper end of the worm gear shaft and positioned by a nut and a key, and the upper connection plate is fixed to the lower connection plate by bolts On; the upper connection plate is provided with a longitudinal slot, and the knife rod is installed in the slot and can translate in the slot;

所述刀杆上还连接安装有刀杆调节装置,所述刀杆调节装置包括螺杆轴,所述螺杆轴在所述卡槽内沿所述卡槽方向穿过所述刀杆且与所述刀杆螺纹连接,所述螺杆轴两端通过第二端盖安装于所述上连接盘,所述螺杆轴的伸出端安装有调节手柄; A knife bar adjustment device is also connected to the knife bar, and the knife bar adjustment device includes a screw shaft, and the screw shaft passes through the knife bar along the direction of the card slot in the slot and is connected to the The knife rod is threadedly connected, the two ends of the screw shaft are installed on the upper connection plate through the second end cover, and the extending end of the screw shaft is equipped with an adjustment handle;

所述转动手柄通过手柄轴安装于所述蜗杆的光杆一端部; The rotating handle is installed on one end of the polished rod of the worm through the handle shaft;

所述夹持体安装于所述转动手柄一侧的箱体侧壁上。 The clamping body is installed on the side wall of the box on one side of the rotating handle.

采用本发明复合车削装置,其有益效果在于:其只须将本发明装置装夹在车床刀架上,根据加工圆环面或者球面零件调节好刀头与工件的位置,通过旋转手柄使刀头轨迹为圆环面或者球面,通过旋转调节手柄调节刀头的回转半径,就可实现粗、精加工,从而可降低加工难度,提高加工精度与效率。 The beneficial effect of adopting the compound turning device of the present invention is that it only needs to clamp the device of the present invention on the lathe tool holder, adjust the position of the cutter head and the workpiece according to the processing of the torus or spherical parts, and make the cutter head The trajectory is a torus or a sphere. By rotating the adjusting handle to adjust the radius of gyration of the cutter head, rough and finish machining can be achieved, thereby reducing machining difficulty and improving machining accuracy and efficiency.

附图说明 Description of drawings

图1为本发明结构示意图; Fig. 1 is a structural representation of the present invention;

图2为采用本发明装置车削构件球面的俯视结构示意图; Fig. 2 is the top view structure schematic diagram of adopting the device of the present invention to turn the component spherical surface;

图3为采用本发明装置车削构件圆环面的俯视结构示意图; Fig. 3 is the top view structural representation of the toroidal surface of the turning member by means of the device of the present invention;

图4为本发明另一种实施方式的俯视结构示意图。 Fig. 4 is a schematic top view of another embodiment of the present invention.

具体实施方式 Detailed ways

见图1、图2和图3,本发明其包括箱体1,箱体1内安装有蜗轮蜗杆传动机构,蜗轮蜗杆传动机构包括蜗轮2和蜗杆4,蜗杆4沿纵向安装于箱体1、且蜗杆4的光杆一端穿过箱体1的一侧壁,光杆侧端部安装有转动手柄5,蜗轮2安装于蜗轮轴3且由键二25连接、并且蜗轮2与蜗杆4齿形啮合连接,蜗轮轴3竖向安装于箱体1内、其下端安装于箱体1的底板6、上端穿过箱体1的顶板7,蜗轮轴3的上端通过联轴机构连接有刀杆8,刀杆8的前端部通过螺钉27安装有刀头9,箱体1的横向一侧壁上通过内六角螺钉26安装有夹持体10。蜗杆4的两端分别通过轴承11支承于箱体1的纵向两侧板上,并且蜗杆4的两端分别通过第一端盖12、密封垫13和螺钉14固定于箱体1的两纵向侧板上;蜗轮轴3通过轴承15竖向安装于箱体1内,蜗轮轴3的下端部通过底部端盖16、螺栓17固定于箱体1的底板6上;联轴机构包括上连接盘18与下连接盘19,下连接盘19安装于蜗轮轴3的上端、并通过20螺母和键一21定位,上连接盘18通过螺栓22固定于下连接盘19上,上连接盘18上开有纵向的卡槽30,刀杆8安装于卡槽30内并且能在卡槽30中前后平移;刀杆8上还连接安装有刀杆调节装置,刀杆调节装置包括螺杆轴31,螺杆轴31在卡槽30内沿卡槽方向穿过刀杆8且与刀杆8螺纹连接,螺杆轴31两端通过第二端盖32安装于上连接盘18,螺杆轴31的伸出端安装有调节手柄33,工作时旋转调节手柄33从而带动螺杆轴31,螺杆轴31通过刀杆8的内螺纹带动刀杆8沿卡槽30内移动;转动手柄5通过手柄轴23安装于蜗杆4的光杆一端部,手柄轴23通过销24安装于所述蜗杆4的光杆端部。图2中,28为卡盘,29为侍加工零件,34为铜套。 See Fig. 1, Fig. 2 and Fig. 3, it comprises casing 1 of the present invention, and worm gear transmission mechanism is installed in casing 1, and worm gear transmission mechanism comprises worm wheel 2 and worm screw 4, and worm screw 4 is longitudinally installed on casing body 1, And one end of the polished rod of the worm screw 4 passes through the side wall of the box body 1, and a rotating handle 5 is installed at the side end of the polished rod. , the worm gear shaft 3 is vertically installed in the box body 1, its lower end is installed on the bottom plate 6 of the box body 1, and the upper end passes through the top plate 7 of the box body 1, and the upper end of the worm gear shaft 3 is connected with a knife rod 8 through a shaft coupling mechanism. A cutter head 9 is installed on the front end of the rod 8 through a screw 27 , and a clamping body 10 is installed on a lateral side wall of the box body 1 through a hexagon socket head cap screw 26 . The two ends of the worm 4 are respectively supported on the longitudinal side plates of the box body 1 through the bearings 11, and the two ends of the worm 4 are respectively fixed on the two longitudinal sides of the box body 1 by the first end cover 12, the gasket 13 and the screw 14. on the board; the worm gear shaft 3 is vertically installed in the box body 1 through the bearing 15, and the lower end of the worm gear shaft 3 is fixed on the bottom plate 6 of the box body 1 through the bottom end cover 16 and bolts 17; the coupling mechanism includes an upper connection plate 18 With the lower connection plate 19, the lower connection plate 19 is installed on the upper end of the worm gear shaft 3, and is positioned by 20 nuts and key one 21, and the upper connection plate 18 is fixed on the lower connection plate 19 by bolts 22, and the upper connection plate 18 has a Longitudinal draw-in slot 30, cutter bar 8 is installed in draw-in slot 30 and can translate back and forth in draw-in slot 30; The cutter bar adjustment device is also connected and installed on the cutter bar 8, and cutter bar adjustment device comprises screw shaft 31, screw shaft 31 Pass through the knife bar 8 along the card slot direction in the card slot 30 and be threadedly connected with the knife bar 8, the two ends of the screw shaft 31 are installed on the upper connection plate 18 through the second end cover 32, and the extended end of the screw shaft 31 is equipped with an adjustment The handle 33 rotates the adjusting handle 33 during work to drive the screw shaft 31, and the screw shaft 31 drives the knife bar 8 to move along the slot 30 through the inner thread of the knife bar 8; The handle shaft 23 is mounted on the polished rod end of the worm 4 through a pin 24 . Among Fig. 2, 28 is a chuck, and 29 is a service part, and 34 is a copper sleeve.

本发明的另一种实施方式,见图4,当待加工的圆环面或者球面位于结构件的中间部位时,夹持体10安装于转动手柄5一侧的箱体1侧壁上,同时螺杆4的光杆段需要加长。 In another embodiment of the present invention, see Fig. 4, when the torus or spherical surface to be processed is located in the middle of the structure, the clamping body 10 is installed on the side wall of the box body 1 on the side of the rotating handle 5, and at the same time The polished rod section of screw rod 4 needs to be lengthened.

下面具体描述一下本发明装置的工作过程:将该装置装夹在车床刀架上,根据加工圆环面或者球面零件调节好刀头与工件的位置,当加工圆环面时将刀尖调整至回转中心处,同时刀尖在圆环面对应的弦的中点处;当加工球面时将连接盘的回转中心与球心重合,刀尖调整至工件外缘;调节好后,机床主轴正转,分别通过旋转手柄5使刀头轨迹为圆环面或者球面,旋转调节手柄33调节刀头的回转半径,就可实现粗、精加工。 The working process of the device of the present invention is described in detail below: the device is clamped on the lathe tool rest, the position of the cutter head and the workpiece is adjusted according to the processing of the torus or spherical parts, and the cutter tip is adjusted to At the center of rotation, the tool tip is at the midpoint of the chord corresponding to the torus; when processing a spherical surface, the center of rotation of the connection plate coincides with the center of the sphere, and the tool tip is adjusted to the outer edge of the workpiece; after adjustment, the machine tool spindle is Rotate, make the cutter head trajectory be torus or spherical surface respectively by rotating the handle 5, and rotate the adjustment handle 33 to adjust the radius of gyration of the cutter head, so that rough and finish machining can be realized.

Claims (2)

1. for anchor ring and sphere processing compound truning fixture, it is characterized in that: it comprises casing, in described casing, Worm and worm-wheel gearing is installed, described Worm and worm-wheel gearing comprises worm gear and worm screw, described worm screw is longitudinally installed on described casing, and polished rod one end of described worm screw is through described casing one sidewall, described polished rod side end is provided with turning handle, described worm gear is installed on worm-wheel shaft and is connected by key two, and described worm gear and described worm tooth shape are connected with a joggle, described worm-wheel shaft is vertically installed in described casing, its lower end is installed on the base plate of described casing, upper end is through the top board of described casing, the upper end of described worm-wheel shaft is connected with knife bar by coupling body, the leading section of described knife bar is provided with cutter head, a laterally sidewall of described casing is provided with cramping body, the two ends of described worm screw are supported on longitudinal biside plate of described casing respectively by bearing, and the two ends of described worm screw are fixed on two longitudinal side plates of described casing respectively by the first end cap, sealing gasket and screw, described worm-wheel shaft is vertically installed in described casing by bearing, and the base plate of described casing is fixed in the bottom of described worm-wheel shaft by bottom head covers, bolt, described coupling body comprises terminal pad and lower terminal pad, and described lower terminal pad is installed on the upper end of described worm-wheel shaft and by nut and key one location, described upper terminal pad is secured by bolts on described lower terminal pad, described upper terminal pad has longitudinal draw-in groove, and described knife bar to be installed in described draw-in groove and can translation in draw-in groove, described knife bar is also connected and installed with knife bar adjusting device, described knife bar adjusting device comprises screw shaft, described screw shaft passes described knife bar along described draw-in groove direction and is threaded with described knife bar in described draw-in groove, described screw shaft two ends are installed on described upper terminal pad by the second end cap, and the external part of described screw shaft is provided with regulating handle, described cramping body is installed on the wall box of described turning handle side.
2. the compound truning fixture processed for anchor ring and sphere according to claim 1, is characterized in that: described turning handle is installed on polished rod one end of described worm screw by Handle axis.
CN201310072767.0A 2013-03-07 2013-03-07 For the compound truning fixture that anchor ring and sphere are processed Expired - Fee Related CN103157813B (en)

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CN113145870B (en) * 2021-04-28 2024-01-12 连云港职业技术学院 Ring surface turning device
CN113145871B (en) * 2021-04-28 2024-02-20 连云港职业技术学院 A turning device for spherical surfaces and inner spherical surfaces

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