CN103147767A - Monolithic concrete guniting device - Google Patents

Monolithic concrete guniting device Download PDF

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Publication number
CN103147767A
CN103147767A CN201310083303XA CN201310083303A CN103147767A CN 103147767 A CN103147767 A CN 103147767A CN 201310083303X A CN201310083303X A CN 201310083303XA CN 201310083303 A CN201310083303 A CN 201310083303A CN 103147767 A CN103147767 A CN 103147767A
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Prior art keywords
concrete
mud
car body
sprayer
machine
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CN201310083303XA
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孙冠一
张秀军
顾伟刚
靖树君
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TAI'AN HUAMEI GUOHONG MINING TECHNOLOGY Co Ltd
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TAI'AN HUAMEI GUOHONG MINING TECHNOLOGY Co Ltd
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Priority to CN201310083303XA priority Critical patent/CN103147767A/en
Publication of CN103147767A publication Critical patent/CN103147767A/en
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Abstract

The invention provides a monolithic concrete guniting device which is characterized in that the device comprises a car body, wherein a concrete sprayer, a matched slurry agitator and a slurry pump are arranged on the car body; an outlet of the concrete sprayer and an outlet of the slurry pump are connected with a spray head for a guniting machine; the front end of the spray head for the guniting machine is connected with a spray gun; and a powdery quick-setting agent adding device is connected with the concrete sprayer. Compared with the prior art, products of the concrete sprayer and the slurry agitator are conveyed to the spray head, and equipment is placed on the car body, so that the device has the advantages of good transportation effect, uniformity in guniting, low resilience ratio, and the like.

Description

整体式混凝土喷浆装置Integral concrete spraying device

技术领域 technical field

本发明涉及一种用于煤矿、矿山、水利、隧道等巷道支护的机动喷浆装置。  The invention relates to a motorized grouting device used for roadway support in coal mines, mines, water conservancy, tunnels and the like. the

背景技术 Background technique

现在煤矿井下用的喷浆机,一般是喷射料(水泥、石子、沙子、粉状速凝剂的混合体)用人工拌合后直接加入喷浆机的上料口,这样不仅巷道中的粉尘量大,工人的劳动强度大,同时由于是人工拌料,喷射料的成分也不均匀,从喷浆机的喷枪喷出的料均匀程度非常差,回弹率非常高直接影响大巷道支护的质量。  The shotcrete machine used in underground coal mines is generally shotcrete (a mixture of cement, stone, sand, and powdered quick-setting agent) which is manually mixed and directly added to the feeding port of the shotcrete machine, so that not only the dust in the roadway The quantity is large, and the labor intensity of the workers is high. At the same time, due to the manual mixing, the composition of the sprayed material is not uniform. The uniformity of the sprayed material from the spray gun of the shotcrete machine is very poor, and the rebound rate is very high. It directly affects the large roadway support. the quality of. the

同时,现有的喷浆装置也仅是简单的放置在工作区域,随着喷射作业,喷射面逐渐远离喷浆装置,因此需要再次将喷浆装置人工挪动到新的位置,如果喷射作业面比较狭长,可能需要数次挪动喷浆装置,无疑进一步增加了人工劳动强度和劳动量。  At the same time, the existing spraying device is simply placed in the working area. With the spraying operation, the spraying surface gradually moves away from the spraying device, so it is necessary to manually move the spraying device to a new position again. Long and narrow, it may be necessary to move the spraying device several times, which undoubtedly further increases the labor intensity and workload. the

发明内容 Contents of the invention

本发明针对现有技术中喷射料混合不均匀、回弹率高、工作面粉尘大等不足、机动性差等问题,提供一种整体式混凝土喷浆装置,本发明将混凝土喷射机以及泥浆搅拌器的生成物分别输送到喷头,并将设备置于一辆车体上,具有机动效果好、工人劳动强度低,喷射料混合均匀、回弹率低、工作面粉尘小的优点。  The present invention aims at problems such as uneven mixing of sprayed materials, high rebound rate, large dust of working flour and poor maneuverability in the prior art, and provides an integral concrete spraying device. The present invention combines the concrete spraying machine and the mud mixer The products are transported to the spray head respectively, and the equipment is placed on a car body, which has the advantages of good maneuvering effect, low labor intensity of workers, uniform mixing of spray materials, low rebound rate, and small dust of working flour. the

为实现上述目的,本发明采用以下技术手段:  To achieve the above object, the present invention adopts the following technical means:

一种整体式混凝土喷浆装置,包括至少一车体,所述车体上设有混凝土喷射机、配套的泥浆搅拌器以及泥浆泵;混凝土喷射机的出口以及泥浆泵的出口分别连接喷浆机用喷头,喷浆机用喷头的前端连接有喷枪。 An integral concrete spraying device, comprising at least one car body, the car body is provided with a concrete sprayer, a matching mud mixer and a mud pump; the outlet of the concrete sprayer and the outlet of the mud pump are respectively connected to the sprayer The spray head is connected with a spray gun at the front end of the spray head for the shotcrete machine.

进一步的,与混凝土喷射机连接有粉状速凝剂添加器。  Further, a powder quick-setting agent adder is connected with the concrete sprayer. the

进一步的,所述的车体上设有与泥浆搅拌器对应的水泥料架。  Further, the vehicle body is provided with a cement rack corresponding to the mud mixer. the

进一步的,所述混凝土喷射机、配套的泥浆搅拌器以及泥浆泵位于车辆的两端。  Further, the concrete sprayer, the supporting mud mixer and the mud pump are located at both ends of the vehicle. the

进一步的,所述的泥浆泵固定在水泥料架上。  Further, the mud pump is fixed on the cement rack. the

   the

本发明的工作原理及工作过程如下: Operating principle and working process of the present invention are as follows:

本发明将混凝土喷射机以及配套的泥浆泵、泥浆搅拌器置于一辆行动的车体上,提高了喷浆装置的机动性,随着喷浆作业的进行,当喷浆装置远离喷射面时,只需要将车体朝向靠近喷射面的方向移动即可。 In the present invention, the concrete spraying machine, the supporting mud pump and the mud mixer are placed on a moving car body, which improves the mobility of the spraying device. , you only need to move the car body towards the direction close to the spray surface.

同时,本喷浆装置向混凝土喷射机内加入石料和砂料,在泥浆搅拌器中加入水泥,并将两者分别输入到喷浆机的喷头中,最终经喷枪喷射出去,这样就彻底解决了扬尘的问题,优化了施工环境。  At the same time, this spraying device adds stone and sand to the concrete spraying machine, adds cement to the mud mixer, and inputs the two into the nozzle of the spraying machine respectively, and finally sprays them out through the spray gun, thus completely solving the problem. The dust problem has been solved, and the construction environment has been optimized. the

在混凝土喷射机的入口端设置一个粉状速凝剂添加器,可将速凝剂添加到喷射机内,提高了两者的粘附力,使得其混合均匀并降低反弹现象。 A powdered quick-setting agent adder is installed at the inlet of the concrete sprayer, which can add the quick-setting agent into the sprayer, which improves the adhesion between the two, makes it evenly mixed and reduces the rebound phenomenon.

喷射机、泥浆泵以及泥浆搅拌器位于车体两端,这样就可以将重量在车体上尽可能的优化分配,车体受力更加均匀。  Jet machines, mud pumps and mud mixers are located at both ends of the car body, so that the weight can be optimally distributed on the car body as much as possible, and the force on the car body is more uniform. the

综上,与现有技术相比,本发明具有以下明显优点:  In summary, compared with the prior art, the present invention has the following obvious advantages:

1.喷浆机、粉状速凝剂添加器、水泥浆泵为一体,运输使用非常方便。 1. Shotcrete machine, powder accelerator and cement slurry pump are integrated, which is very convenient to transport and use.

2. 粉状速凝剂自动添加,添加量有保证。  2. The powder accelerator is added automatically, and the amount added is guaranteed. the

3. 因 “喷浆机用喷头”上设有混合装置,经本发明喷枪喷出的物料非常均匀,喷射效果好。  3. Because the "spray head for spraying machine" is equipped with a mixing device, the material sprayed by the spray gun of the present invention is very uniform and the spray effect is good. the

附图说明 Description of drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图;  In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments recorded in this application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work;

图1为本装置的结构示意图; Fig. 1 is the structural representation of this device;

图2为本图1的A-A示意图; Fig. 2 is the A-A schematic diagram of Fig. 1;

图中:1、混凝土喷射机;3、泥浆泵;4、泥浆搅拌器;5、车体;6、喷桨机用喷头;7、喷枪;8、粉状速凝剂添加器。 In the figure: 1. Concrete jetting machine; 3. Mud pump; 4. Mud agitator; 5. Vehicle body; 6. Sprayer nozzle; 7. Spray gun;

具体实施方式 Detailed ways

下述未述及的相关技术内容均可采用或借鉴现有技术。  The relevant technical contents not mentioned below can adopt or learn from the prior art. the

为了使本技术领域的人员更好地理解本申请中的技术方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。  In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described The embodiments are only some of the embodiments of the present application, but not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application. the

如图1、2所示,一种整体式混凝土喷浆装置,包括车体5,为了实现集成化,本实施例选用一个车体,当然也不排除使用两个车体,并将喷射机和泥浆搅拌器本别设置在不同的车体上的情况。  As shown in Figures 1 and 2, an integral concrete spraying device includes a vehicle body 5. In order to realize integration, this embodiment selects one vehicle body, and certainly does not rule out the use of two vehicle bodies. Mud agitators are installed on different car bodies. the

所述车体5上设有混凝土喷射机1、配套的泥浆搅拌器4以及泥浆泵3;混凝土喷射机1的出口以及泥浆泵3的出口通过管道分别连接到喷浆机用喷头6,喷浆机用喷头6的前端连接有喷枪7。  The car body 5 is provided with a concrete sprayer 1, a supporting mud mixer 4 and a mud pump 3; the outlet of the concrete sprayer 1 and the outlet of the mud pump 3 are respectively connected to the nozzle 6 of the sprayer through a pipeline, and the sprayer A spray gun 7 is connected to the front end of the machine spray head 6 . the

本喷浆机用喷头6可采用普通喷头,本实施例中的喷头采用专利号为ZL 201120492465.5的喷头,实现混合均匀、杜绝粉尘的目的。  The nozzle 6 of this spraying machine can adopt common nozzle, and the nozzle among the present embodiment adopts the nozzle that the patent No. is ZL 201120492465.5, realizes mixing evenly, stops the purpose of dust. the

与混凝土喷射机1连接有粉状速凝剂添加器8。  A powder accelerator 8 is connected to the concrete sprayer 1 . the

所述的车体5上设有与泥浆搅拌器4对应的水泥料架,以便于向泥浆搅拌器4输入水泥,泥浆泵3的上端固定在水泥料架的下表面上。  The car body 5 is provided with a cement material rack corresponding to the mud mixer 4, so as to input cement to the mud mixer 4, and the upper end of the mud pump 3 is fixed on the lower surface of the cement material rack. the

所述混凝土喷射机1、配套的泥浆搅拌器4以及泥浆泵3位于车辆的两端,以便于车体承重的均匀。  The concrete sprayer 1, the supporting mud mixer 4 and the mud pump 3 are located at both ends of the vehicle, so as to facilitate the uniform load bearing of the vehicle body. the

使用时,喷射前的准备工作:人工拌好的石子沙子;水泥倒入泥浆搅拌器4的料桶内搅拌好;将粉状速凝剂倒入粉状速凝剂添加器8的料斗内。     When in use, preparations before spraying: artificially mixed gravel and sand; pour cement into the bucket of mud mixer 4 and mix well; 

开始工作:首先开启空气压缩机,开启喷浆机然后人工将配好的石子沙子装入喷浆机上料斗,打开粉状速凝剂添加器,启动水泥浆泵,这时沙石、与水泥浆同时到达喷浆机用喷头,经其中的混合器混合后到达喷枪,直至岩石表面。 Start work: first turn on the air compressor, turn on the spraying machine, then manually put the prepared gravel and sand into the upper hopper of the spraying machine, open the powder accelerator, and start the cement slurry pump. At this time, the sand, gravel, and cement slurry At the same time, it reaches the nozzle of the shotcrete machine, and after being mixed by the mixer, it reaches the spray gun until the surface of the rock.

以上所述仅是本申请的优选实施方式,使本领域技术人员能够理解或实现本申请。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。  The above descriptions are only preferred embodiments of the present application, enabling those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. the

Claims (5)

1.一种整体式混凝土喷浆装置,其特征在于:包括至少一车体,所述车体上设有混凝土喷射机、配套的泥浆搅拌器以及泥浆泵;混凝土喷射机的出口以及泥浆泵的出口分别连接喷浆机用喷头,喷浆机用喷头的前端连接有喷枪。 1. An integral concrete spraying device is characterized in that: comprise at least one car body, described car body is provided with concrete sprayer, supporting mud agitator and mud pump; The outlet of concrete sprayer and the outlet of mud pump The outlets are respectively connected to the nozzles for the spraying machine, and the front end of the nozzles for the spraying machine is connected to a spray gun. 2.根据权利要求1所述的整体式混凝土喷浆装置,其特征在于:与混凝土喷射机连接有粉状速凝剂添加器。 2. The integral concrete spraying device according to claim 1, characterized in that: a powder accelerator is connected to the concrete spraying machine. 3.根据权利要求1所述的整体式混凝土喷浆装置,其特征在于:所述的车体上设有与泥浆搅拌器对应的水泥料架。 3. The integral concrete spraying device according to claim 1, characterized in that: the vehicle body is provided with a cement rack corresponding to the mud mixer. 4.根据权利要求1或2所述的整体式混凝土喷浆装置,其特征在于:所述混凝土喷射机、配套的泥浆搅拌器以及泥浆泵位于车辆的两端。 4. The integral concrete spraying device according to claim 1 or 2, characterized in that: the concrete spraying machine, the matching mud mixer and the mud pump are located at both ends of the vehicle. 5.根据权利要求3所述的整体式混凝土喷浆装置,其特征在于:所述的泥浆泵固定在水泥料架上。 5. The integral concrete spraying device according to claim 3, characterized in that: the mud pump is fixed on the cement rack.
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CN108150195A (en) * 2017-12-28 2018-06-12 山东科技大学 Wind drive automatic mixing concrete spraying device
CN108843347A (en) * 2018-08-10 2018-11-20 合肥集知网信息技术有限公司 A kind of shotcrete work car for architectural engineering concrete spraying
CN109732776A (en) * 2019-02-01 2019-05-10 泰安泰烁岩层控制科技有限公司 A kind of high-consistency cement grout spray equipment
CN110925464A (en) * 2019-10-29 2020-03-27 中铁五局集团第一工程有限责任公司 Integrated valve for tunnel construction
CN111389082A (en) * 2020-03-21 2020-07-10 王小珍 Accelerator filter for vehicle-mounted guniting machine
CN111716544A (en) * 2019-03-21 2020-09-29 安徽省巢湖顺达建材有限公司 Adding mode and equipment technical improvement scheme of powdery accelerator
CN111871635A (en) * 2020-07-24 2020-11-03 南京科工煤炭科学技术研究有限公司 Quick-connection variable-diameter spray gun for powder injection mixing
CN118148671A (en) * 2024-05-11 2024-06-07 山西汾西华益实业有限公司 Rotor type concrete sprayer with uniform distribution

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CN108150195A (en) * 2017-12-28 2018-06-12 山东科技大学 Wind drive automatic mixing concrete spraying device
CN108843347A (en) * 2018-08-10 2018-11-20 合肥集知网信息技术有限公司 A kind of shotcrete work car for architectural engineering concrete spraying
CN108843347B (en) * 2018-08-10 2019-10-08 温州乾含节能科技有限公司 A kind of shotcrete work car for architectural engineering concrete spraying
CN109732776A (en) * 2019-02-01 2019-05-10 泰安泰烁岩层控制科技有限公司 A kind of high-consistency cement grout spray equipment
CN111716544A (en) * 2019-03-21 2020-09-29 安徽省巢湖顺达建材有限公司 Adding mode and equipment technical improvement scheme of powdery accelerator
CN110925464A (en) * 2019-10-29 2020-03-27 中铁五局集团第一工程有限责任公司 Integrated valve for tunnel construction
CN111389082A (en) * 2020-03-21 2020-07-10 王小珍 Accelerator filter for vehicle-mounted guniting machine
CN111871635A (en) * 2020-07-24 2020-11-03 南京科工煤炭科学技术研究有限公司 Quick-connection variable-diameter spray gun for powder injection mixing
CN111871635B (en) * 2020-07-24 2021-11-16 南京科工煤炭科学技术研究有限公司 Quick-connection variable-diameter spray gun for powder injection mixing
CN118148671A (en) * 2024-05-11 2024-06-07 山西汾西华益实业有限公司 Rotor type concrete sprayer with uniform distribution
CN118148671B (en) * 2024-05-11 2024-07-19 山西汾西华益实业有限公司 Rotor type concrete sprayer with uniform distribution

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