CN103144294B - Triaxial hot melting mechanism - Google Patents

Triaxial hot melting mechanism Download PDF

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Publication number
CN103144294B
CN103144294B CN201310036760.3A CN201310036760A CN103144294B CN 103144294 B CN103144294 B CN 103144294B CN 201310036760 A CN201310036760 A CN 201310036760A CN 103144294 B CN103144294 B CN 103144294B
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axis
module
axle
connecting plate
hot melt
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CN103144294A (en
Inventor
吕绍林
汪炉生
唐为付
李先奇
夏俊明
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Bozhon Precision Industry Technology Co Ltd
Bozhong Suzhou Precision Industry Technology Co Ltd
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Bozhong Suzhou Precision Industry Technology Co Ltd
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Abstract

The invention relates to a triaxial hot melting mechanism which comprises a support base, an X-axle mechanism, an XY-axle connection angle aluminum, a Y-axle mechanism, an YZ module connection plate, a Z-axle mechanism, a calibration module and a hot melting module. The X-axle mechanism is arranged on the support base, the Y-axle mechanism is arranged on the X-axle mechanism through XY-axle connection angle aluminum, the Z-axle mechanism is arranged on the Y-axle mechanism through the YZ module, and the hot melting module and the calibration module are respectively arranged on the Z-axle mechanism. The triaxial hot melting mechanism is mainly applied to high-precision melting connection working of mechanical equipment on electronic products, and enables the hot melting module to achieve a standard working place by matching of the X-axle mechanism, the Y-axle mechanism and the Z-axle mechanism. Due to the fact that the calibration module corrects the melting connection place, a whole mechanism is high in flexibility ratio, calibration place is accurate, and working efficiency is high.

Description

A kind of three axle hot-melting mechanisms
Technical field:
The present invention relates to a kind of hot-melting mechanism, relate to a kind of hot-melting mechanism using the cooperation of plant equipment three axis mechanism to carry out hot melt process to electronic product in particular.
Background technology:
Adding man-hour when needing to carry out hot melt to certain parts of electronic product, needing product to be positioned over standard operation position and to go forward side by side line position calibration, after calibration, carrying out hot melt process.Now just need a kind of three axle hot-melting mechanisms.
Summary of the invention:
The object of this invention is to provide a kind of three axle hot-melting mechanisms, by X-axis mechanism, Y-axis mechanism, Z-axis mechanism, hot melt module and the division of labor and the cooperation of calibrating module, by photoelectric sensor determination displacement, correcting mechanism determination job position, its flexible in operation, fast, shift position is accurate.
Technology solution of the present invention is as follows:
A kind of three axle hot-melting mechanisms, it comprises bracket base, X-axis mechanism, XY axle connection aluminum corner brace, Y-axis mechanism, YZ module connecting plate, Z-axis mechanism, calibration module and hot melt module, and described X-axis mechanism is installed on bracket base; Described Y-axis mechanism connects aluminum corner brace by XY axle and is installed in X-axis mechanism; Described Z-axis mechanism is installed in Y-axis mechanism by YZ module connecting plate; Described hot melt module and calibrating die group are installed on Z-axis mechanism respectively.
In technique scheme, described X-axis mechanism comprises X-axis module bracket, X-axis servo motor, X-axis shaft coupling, the linear module of X-axis, X-axis module connecting plate, X-axis mounting bar, X-axis photoelectric sensor, X-axis sensing chip, X-axis slide rail and X-axis slide block, and described X-axis module bracket is arranged on bracket base; The linear module of described X-axis is installed in X-axis module bracket; Described X-axis servo motor is connected with the linear module of X-axis by X-axis shaft coupling; Described X-axis module connecting plate is installed on the linear module of X-axis; Described X-axis slide rail and X-axis mounting bar are individually fixed in X-axis module bracket, and linear module is parallel to each other with X-axis respectively; Described X-axis slide block is installed on X-axis slide rail; Described X-axis photoelectric sensor is installed on X-axis mounting bar; Described XY axle connects aluminum corner brace and is fixed on X-axis module connecting plate and X-axis slide block simultaneously; Described X-axis sensing chip is installed on XY axle and connects the top of aluminum corner brace, and coordinates with X-axis photoelectric sensor and install.
In technique scheme, described Y-axis mechanism comprises Y-axis servo motor, Y-axis shaft coupling, the linear module of Y-axis, Y-axis module connecting plate, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip; The linear module of described Y-axis is installed on XY axle and connects in aluminum corner brace; Described Y-axis servo motor is connected with the linear module of Y-axis by Y-axis shaft coupling; Described Y-axis mounting bar is installed on XY axle and connects aluminum corner brace upper end; Described Y-axis photoelectric sensor is installed on Y-axis mounting bar; Described Y-axis module connecting plate is installed on the linear module of Y-axis, and Y-axis sensing chip is installed on Y-axis module connecting plate.
In technique scheme, described Z-axis mechanism comprises Z axis servo motor, Z axis shaft coupling, z axis module, Z axis module connecting plate, Z axis mounting bar, Z axis photoelectric sensor, Z axis sensing chip and Z axis stringer board, and described z axis module is fixed in Y-axis mechanism by YZ module connecting plate; Described Z axis servo motor is installed on z axis module by Z axis shaft coupling; Described Z axis stringer board is installed on the back side of z axis module; Described Z axis mounting bar is installed on the side of Z axis stringer board; Described Z axis photoelectric sensor is installed on Z axis mounting bar; Described Z axis module connecting plate is installed on z axis module, and Z axis sensing chip is installed on Z axis module connecting plate.
In technique scheme, described hot melt module comprises heating bar, heating block, fixed head a, fixed head b, upper thermal insulation board, hot melt head plate, left thermal insulation board, right thermal insulation board, front thermal insulation board, rear thermal insulation board, hot melt cushion plate and hot melt pin, described hot melt module is installed on the front of the Z axis stringer board of Z-axis mechanism, and is loaded on Z axis stringer board by fixed head a and fixed head b Dingan County; Described upper thermal insulation board, hot melt head plate, left thermal insulation board, right thermal insulation board, front thermal insulation board and rear thermal insulation board are installed on the top of heating block, below, left side, right side, front side and rear side respectively, in being wrapped in completely by heating block; Described hot melt cushion plate is fixed on hot melt head plate, and hot melt pin runs through and is installed in hot melt cushion plate; Described heating bar runs through thermal insulation board and is inserted in heating block.
In technique scheme, described calibration module comprises camera adjustments base and is fixedly mounted on the camera adjustments plate on camera adjustments base, camera adjustments plate is installed a camera fixed head; A camera installed by described camera fixed head; A set screw seat is installed in the lower end of described camera adjustments base, a light source contiguous block is installed on the top of camera adjustments base, a calibration module connecting plate is installed at the back of camera adjustments base, and calibration module is installed on the Z axis stringer board of Z-axis mechanism by calibration module connecting plate; A camera adjustments knob is connected between described camera adjustments plate and set screw seat; Described light source contiguous block is fixedly connected with a light source fixed head, light source fixed head connects a light source.
Beneficial effect of the present invention is:
The present invention is a kind of hot-melting mechanism carrying out hot melt process to electronic product, by the division of labor and the cooperation of X-axis mechanism, Y-axis mechanism, Z-axis mechanism, calibration module and hot melt module, by by X, Y, Z axis photoelectric sensor determination displacement, hot melt module is made to reach standard operation position, and by correcting mechanism determination hot melt job position, whole mechanism efficiency is high, and precision is high, effective.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of X-axis mechanism of the present invention and Y-axis mechanism;
Fig. 3 is the structural representation of Z-axis mechanism of the present invention;
Fig. 4 is hot melt module structural representation of the present invention;
Fig. 5 is the structural representation not containing right thermal insulation board and front thermal insulation board in Fig. 4;
Fig. 6 is the structural representation of calibration module of the present invention.
Detailed description of the invention:
Embodiment, is shown in accompanying drawing 1, a kind of three axle hot-melting mechanisms, and it comprises bracket base 1, X-axis mechanism 2, XY axle connection aluminum corner brace 3, Y-axis mechanism 4, YZ module connecting plate 5, Z-axis mechanism 6, calibration module 7 and hot melt module 8, and described X-axis mechanism is installed on bracket base; Described Y-axis mechanism connects aluminum corner brace by XY axle and is installed in X-axis mechanism; Described Z-axis mechanism is installed in Y-axis mechanism by YZ module connecting plate; Described hot melt module and calibrating die group are installed on Z-axis mechanism respectively.
See accompanying drawing 2, described X-axis mechanism comprises X-axis module bracket 9, X-axis servo motor 10, X-axis shaft coupling 11, the linear module 12 of X-axis, X-axis module connecting plate 13, X-axis mounting bar 14, X-axis photoelectric sensor 15, X-axis sensing chip 16, X-axis slide rail 17 and X-axis slide block 18, and described X-axis module bracket is arranged on bracket base; The linear module of described X-axis is installed in X-axis module bracket; Described X-axis servo motor is connected with the linear module of X-axis by X-axis shaft coupling; Described X-axis module connecting plate is installed on the linear module of X-axis; Described X-axis slide rail and X-axis mounting bar are individually fixed in X-axis module bracket, and linear module is parallel to each other with X-axis respectively; Described X-axis slide block is installed on X-axis slide rail; Described X-axis photoelectric sensor is installed on X-axis mounting bar; Described XY axle connects aluminum corner brace and is fixed on X-axis module connecting plate and X-axis slide block simultaneously; Described X-axis sensing chip is installed on XY axle and connects the top of aluminum corner brace, and coordinates with X-axis photoelectric sensor and install.
X-axis mechanism is by the linear module motion of described X-axis driven by servomotor X-axis, and XY axle connection aluminum corner brace is fixed on X-axis module connecting plate and X-axis slide block, and whole Y-axis and Z-axis mechanism so just can be driven to move in the X-axis direction; By the move distance that X-axis photoelectric sensor is determined in the X-axis direction.
Described Y-axis mechanism comprises Y-axis servo motor 19, Y-axis shaft coupling 20, the linear module 21 of Y-axis, Y-axis module connecting plate 22, Y-axis mounting bar 23, Y-axis photoelectric sensor 24 and Y-axis sensing chip 25; The linear module of described Y-axis is installed on XY axle and connects in aluminum corner brace; Described Y-axis servo motor is connected with the linear module of Y-axis by Y-axis shaft coupling; Described Y-axis mounting bar is installed on XY axle and connects aluminum corner brace upper end; Described Y-axis photoelectric sensor is installed on Y-axis mounting bar; Described Y-axis module connecting plate is installed on the linear module of Y-axis, and Y-axis sensing chip is installed on Y-axis module connecting plate.
See accompanying drawing 3, described Z-axis mechanism comprises Z axis servo motor 26, Z axis shaft coupling 27, z axis module 28, Z axis module connecting plate 29, Z axis mounting bar 30, Z axis photoelectric sensor 31, Z axis sensing chip 32 and Z axis stringer board 33, and described z axis module is fixed in Y-axis mechanism by YZ module connecting plate; Described Z axis servo motor is installed on z axis module by Z axis shaft coupling; Described Z axis stringer board is installed on the back side of z axis module; Described Z axis mounting bar is installed on the side of Z axis stringer board; Described Z axis photoelectric sensor is installed on Z axis mounting bar; Described Z axis module connecting plate is installed on z axis module, and Z axis sensing chip is installed on Z axis module connecting plate.
See accompanying drawing 4 and accompanying drawing 5, described hot melt module comprises heating bar 34, heating block 35, fixed head a36, fixed head b37, upper thermal insulation board 38, hot melt head plate 39, left thermal insulation board 40, right thermal insulation board 41, front thermal insulation board 42, rear thermal insulation board 43, hot melt cushion plate 44 and hot melt pin 45, described hot melt module is installed on the front of the Z axis stringer board of Z-axis mechanism, and is loaded on Z axis stringer board by fixed head a and fixed head b Dingan County; Described upper thermal insulation board, hot melt head plate, left thermal insulation board, right thermal insulation board, front thermal insulation board and rear thermal insulation board are installed on the top of heating block, below, left side, right side, front side and rear side respectively, in being wrapped in completely by heating block; Described hot melt cushion plate is fixed on hot melt head plate, and hot melt pin runs through and is installed in hot melt cushion plate; Described heating bar runs through thermal insulation board and is inserted in heating block.
See accompanying drawing 6, the camera adjustments plate 47 that described calibration module comprises camera adjustments base 46 and is fixedly mounted on camera adjustments base, camera adjustments plate is installed a camera fixed head 48; Described camera fixed head is installed a camera 49; A set screw seat 50 is installed in the lower end of described camera adjustments base, a light source contiguous block 51 is installed on the top of camera adjustments base, a calibration module connecting plate 52 is installed at the back of camera adjustments base, and calibration module is installed on the Z axis stringer board of Z-axis mechanism by calibration module connecting plate; A camera adjustments knob 53 is connected between described camera adjustments plate and set screw seat; Described light source contiguous block is fixedly connected with a light source fixed head 54, light source fixed head connects a light source 55.
Above-described embodiment is the specific descriptions of carrying out the present invention; just the present invention is further described; can not be interpreted as limiting the scope of the present invention, those skilled in the art makes some nonessential improvement according to the content of foregoing invention and adjustment all falls within protection scope of the present invention.

Claims (4)

1. three axle hot-melting mechanisms, is characterized in that: it comprises bracket base, X-axis mechanism, XY axle connection aluminum corner brace, Y-axis mechanism, YZ module connecting plate, Z-axis mechanism, calibration module and hot melt module, and described X-axis mechanism is installed on bracket base; Described Y-axis mechanism connects aluminum corner brace by XY axle and is installed in X-axis mechanism; Described Z-axis mechanism is installed in Y-axis mechanism by YZ module connecting plate; Described hot melt module and calibrating die group are installed on Z-axis mechanism respectively;
Described hot melt module comprises heating bar, heating block, fixed head a, fixed head b, upper thermal insulation board, hot melt head plate, left thermal insulation board, right thermal insulation board, front thermal insulation board, rear thermal insulation board, hot melt cushion plate and hot melt pin, described hot melt module is installed on the front of the Z axis stringer board of Z-axis mechanism, and is loaded on Z axis stringer board by fixed head a and fixed head b Dingan County; Described upper thermal insulation board, hot melt head plate, left thermal insulation board, right thermal insulation board, front thermal insulation board and rear thermal insulation board are installed on the top of heating block, below, left side, right side, front side and rear side respectively, in being wrapped in completely by heating block; Described hot melt cushion plate is fixed on hot melt head plate, and hot melt pin runs through and is installed in hot melt cushion plate; Described heating bar runs through thermal insulation board and is inserted in heating block;
Described calibration module comprises camera adjustments base and is fixedly mounted on the camera adjustments plate on camera adjustments base, camera adjustments plate is installed a camera fixed head; A camera installed by described camera fixed head; A set screw seat is installed in the lower end of described camera adjustments base, a light source contiguous block is installed on the top of camera adjustments base, a calibration module connecting plate is installed at the back of camera adjustments base, and calibration module is installed on the Z axis stringer board of Z-axis mechanism by calibration module connecting plate; A camera adjustments knob is connected between described camera adjustments plate and set screw seat; Described light source contiguous block is fixedly connected with a light source fixed head, light source fixed head connects a light source.
2. a kind of three axle hot-melting mechanisms according to claim 1, it is characterized in that: described X-axis mechanism comprises X-axis module bracket, X-axis servo motor, X-axis shaft coupling, the linear module of X-axis, X-axis module connecting plate, X-axis mounting bar, X-axis photoelectric sensor, X-axis sensing chip, X-axis slide rail and X-axis slide block, and described X-axis module bracket is arranged on bracket base; The linear module of described X-axis is installed in X-axis module bracket; Described X-axis servo motor is connected with the linear module of X-axis by X-axis shaft coupling; Described X-axis module connecting plate is installed on the linear module of X-axis; Described X-axis slide rail and X-axis mounting bar are individually fixed in X-axis module bracket, and linear module is parallel to each other with X-axis respectively; Described X-axis slide block is installed on X-axis slide rail; Described X-axis photoelectric sensor is installed on X-axis mounting bar; Described XY axle connects aluminum corner brace and is fixed on X-axis module connecting plate and X-axis slide block simultaneously; Described X-axis sensing chip is installed on XY axle and connects the top of aluminum corner brace, and coordinates with X-axis photoelectric sensor and install.
3. a kind of three axle hot-melting mechanisms according to claim 1, is characterized in that: described Y-axis mechanism comprises Y-axis servo motor, Y-axis shaft coupling, the linear module of Y-axis, Y-axis module connecting plate, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip; The linear module of described Y-axis is installed on XY axle and connects in aluminum corner brace; Described Y-axis servo motor is connected with the linear module of Y-axis by Y-axis shaft coupling; Described Y-axis mounting bar is installed on XY axle and connects aluminum corner brace upper end; Described Y-axis photoelectric sensor is installed on Y-axis mounting bar; Described Y-axis module connecting plate is installed on the linear module of Y-axis, and Y-axis sensing chip is installed on Y-axis module connecting plate.
4. a kind of three axle hot-melting mechanisms according to claim 1, it is characterized in that: described Z-axis mechanism comprises Z axis servo motor, Z axis shaft coupling, z axis module, Z axis module connecting plate, Z axis mounting bar, Z axis photoelectric sensor, Z axis sensing chip and Z axis stringer board, and described z axis module is fixed in Y-axis mechanism by YZ module connecting plate; Described Z axis servo motor is installed on z axis module by Z axis shaft coupling; Described Z axis stringer board is installed on the back side of z axis module; Described Z axis mounting bar is installed on the side of Z axis stringer board; Described Z axis photoelectric sensor is installed on Z axis mounting bar; Described Z axis module connecting plate is installed on z axis module, and Z axis sensing chip is installed on Z axis module connecting plate.
CN201310036760.3A 2013-01-30 2013-01-30 Triaxial hot melting mechanism Active CN103144294B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493395B (en) * 2014-12-22 2016-08-24 苏州博众精工科技有限公司 A kind of automation equipment being heat fused on product for hardware
CN108357112A (en) * 2017-05-22 2018-08-03 深圳市友通塑焊机械有限公司 A kind of precise plastic welding equipment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201645823U (en) * 2010-01-12 2010-11-24 深圳市旺鑫精密工业有限公司 Dual-specification nut nose of automatic nut machine
CN201913809U (en) * 2010-12-24 2011-08-03 东莞市长江超声波机有限公司 Stable universal moving mechanism of ultrasonic welding head
CN202357168U (en) * 2011-12-14 2012-08-01 吴江市博众精工科技有限公司 Four-shaft mechanical arm module
CN203125945U (en) * 2013-01-30 2013-08-14 吴江市博众精工科技有限公司 Three-axis hot melting mechanism

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201645823U (en) * 2010-01-12 2010-11-24 深圳市旺鑫精密工业有限公司 Dual-specification nut nose of automatic nut machine
CN201913809U (en) * 2010-12-24 2011-08-03 东莞市长江超声波机有限公司 Stable universal moving mechanism of ultrasonic welding head
CN202357168U (en) * 2011-12-14 2012-08-01 吴江市博众精工科技有限公司 Four-shaft mechanical arm module
CN203125945U (en) * 2013-01-30 2013-08-14 吴江市博众精工科技有限公司 Three-axis hot melting mechanism

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Address after: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200

Patentee after: BOZHON PRECISION INDUSTRY TECHNOLOGY Co.,Ltd.

Address before: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200

Patentee before: BOZHONG (SUZHOU) PRECISION INDUSTRY TECHNOLOGY Co.,Ltd.

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Address after: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200

Patentee after: BOZHONG (SUZHOU) PRECISION INDUSTRY TECHNOLOGY Co.,Ltd.

Address before: Jiangsu Province, Suzhou City Lake Road 215200 Wujiang economic and Technological Development Zone East Science Park No. 558, No. 7 standard factory

Patentee before: Wujiang BOZHON PRECISION INDUSTRY TECHNOLOGY CO.,LTD.

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