CN103128804A - Manufacturing method of melamine ecological plate - Google Patents
Manufacturing method of melamine ecological plate Download PDFInfo
- Publication number
- CN103128804A CN103128804A CN201310059909XA CN201310059909A CN103128804A CN 103128804 A CN103128804 A CN 103128804A CN 201310059909X A CN201310059909X A CN 201310059909XA CN 201310059909 A CN201310059909 A CN 201310059909A CN 103128804 A CN103128804 A CN 103128804A
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- 229920000877 Melamine resin Polymers 0.000 title claims abstract description 32
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title abstract description 3
- 238000003825 pressing Methods 0.000 claims abstract description 29
- 238000007731 hot pressing Methods 0.000 claims abstract description 27
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 6
- 239000011265 semifinished product Substances 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 18
- 238000005520 cutting process Methods 0.000 claims description 12
- 238000002360 preparation method Methods 0.000 claims description 11
- 239000004816 latex Substances 0.000 claims description 7
- 229920000126 latex Polymers 0.000 claims description 7
- 244000166124 Eucalyptus globulus Species 0.000 claims description 5
- 241000219000 Populus Species 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 5
- 239000000047 product Substances 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 abstract description 24
- 238000000034 method Methods 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 239000011230 binding agent Substances 0.000 abstract 1
- 239000002131 composite material Substances 0.000 abstract 1
- 239000000839 emulsion Substances 0.000 abstract 1
- 238000009966 trimming Methods 0.000 abstract 1
- 239000000123 paper Substances 0.000 description 14
- 239000003292 glue Substances 0.000 description 3
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 2
- 239000004640 Melamine resin Substances 0.000 description 1
- 208000031320 Teratogenesis Diseases 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000013566 allergen Substances 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 231100000315 carcinogenic Toxicity 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 1
- 239000003471 mutagenic agent Substances 0.000 description 1
- 231100000707 mutagenic chemical Toxicity 0.000 description 1
- 230000003505 mutagenic effect Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
The invention discloses a manufacturing method of a melamine ecological plate. The ecological plate is compounded with a core plate, a middle plate layer, a slab layer and melamine impregnated paper. The core plate is stuck to the middle plate layer after an upper face and a lower face of the core plate are glued. After cold pressing and hot pressing, the core plate is repeatedly maintained, trimmed and sanded, and is glued and stuck to the slab layer. Similarly, after the cold pressing, hot pressing, trimming and sanding, the core plate is glued and stuck to the melamine impregnated paper. The ecological plate manufactured by the method is energy-saving and environment-friendly, and under the condition that energy consumption is not increased, the ecological plate is cold pressed before hot pressing so that a composite structure of the plate is firmer. Furthermore, in the process of pressing and gluing the melamine impregnated paper, emulsion free of formaldehyde is used as binding agent, and accordingly formaldehyde content of the plate is reduced.
Description
Technical field
The present invention relates to a kind of home decoration sheet material, particularly a kind of preparation method of melamine ecological board.
Background technology
Melamine plate, preferring to cry ecological board, full name in industry is melamine-impregnated bond paper facing wood-based plate.To put into the melamine resin adehsive stick with the paper of different colours or texture to soak, then be dried to certain state of cure, it is pasted on particieboard, moist-proof board, medium density fibre board (MDF), glued board, core-board or other hardboards surfaces the decorative panel that forms through hot pressing.The advantage of this sheet material be surfacing, because the sheet material double face coefficient of expansion identical and not yielding, bright-colored, the surface is more wear-resisting, corrosion-resistant, price economy.The shortcoming of this sheet material is:
One, usually all use cheap, cementation effect urea-formaldehyde glue preferably in the manufacture process of above-mentioned sheet material, but this glue in sheet material residual and formaldehyde that have neither part nor lot in reaction can with free state gradually towards periphery environment discharge.Formaldehyde is more highly toxic material, and the World Health Organization determines that it is carcinogenic and teratogenesis shape material, is the allergen of generally acknowledging, be also one of potential strong mutagen, so the sheet material processing industry puts forth effort to reduce the content of formaldehyde in sheet material always.
Two, the preparation of melamine ecological board is at high temperature melamine impregnated paper to be overlayed on central layer mostly, in application number is 200410014197.0 publication application documents, a kind of reel melamine faced chipboard and preparation method are disclosed for example, its be at central layer two side external surfaces through high temperature hot pressing one deck melamine impregnated paper wainscot, hot pressing temperature is 180 ~ 200 ℃.Disclose a kind of preparation method of ecological board in application number is 201110101863.4 publication application documents, his way is that melamine impregnated paper is overlayed on two faces of middle base material, puts into press, and temperature transfers to 120 ℃.
To sum up, the facing technology of melamine impregnated paper had both made aldehyde contenting amount higher because having used urea-formaldehyde glue at present, caused environmental pollution, again because veneer has increased energy consumption under the state of high temperature.
Summary of the invention
In order to overcome defects, the invention provides a kind of preparation method of melamine ecological board, can both save energy and reduce the cost when guaranteeing the compound solid degree of sheet material, can effectively reduce content of formaldehyde again.
The present invention is achieved through the following technical solutions:
A kind of preparation method of melamine ecological board, this ecological board are by central layer, middle flaggy, slab layer and melamine impregnated paper is compound makes, and concrete making step is as follows:
1) paste la m after central layer upper and lower surface gluing, at normal temperatures, pressure 8 ~ 10Mpa colded pressing 30 ~ 60 minutes, and the rear refacing of colding pressing gets semi-finished product;
2) with the semi-finished product in step 1) at the temperature of 110 ~ 120 ℃, under the pressure of pressure 8 ~ 10Mpa, hot pressing is 8 minutes, carries out health for the first time after hot pressing, the time is 7 days;
3) health is carried out sanding for the first time to half-finished surface after finishing;
4) surface of semi-finished that sanding is good is scraped greasy, and then repeats the step of health and sanding;
5) semi-finished product after sanding for the second time carry out polishing;
6) will stick the slab layer after polished semi-finished product double spread, at normal temperatures, pressure 8 ~ 10Mpa colded pressing 15 ~ 30 minutes;
7) cold pressing finish after, then semi-finished product are placed at the temperature of 120 ~ 140 ℃ pressure 8 ~ 10Mpa, hot pressing 8 ~ 10 minutes;
8) after hot pressing finishes, the plate face is repaired and sanding, after sanding finishes with the semi-finished product cutting edge;
9) stick melamine impregnated paper after the semi-finished product upper and lower surface that cutting edge is good is coated latex, at normal temperatures, pressure 4 ~ 6 Mpa colded pressing 6 hours;
10) again obtain finished product after cutting edge.
The material of described middle flaggy is Eucalyptus.
The material of described slab layer is poplar.
The present invention compared with prior art has following advantage:
Melamine ecological board preparation method provided by the invention energy-conserving and environment-protective in overlaying the process of melamine impregnated paper, use the latex that does not contain formaldehyde as adhesive, reduce the sheet material content of formaldehyde.Simultaneously just can not obtain good cementation effect because latex does not need to carry out hot pressing, just melamine impregnated paper can be cemented on sheet material, effectively reduce energy consumption so only need to use normal temperature to cold pressing in the present invention, save energy cost.
Description of drawings
Fig. 1 is structural representation of the present invention.
The specific embodiment
As shown in Figure 1, melamine ecological board of the present invention is by being that compound middle flaggy, slab layer and melamine impregnated paper are made respectively for central layer two sides in the centre.
Specific embodiment 1
Paste Eucalyptus la m 2 after the upper and lower surface gluing of central layer 1, at normal temperatures, pressure 10Mpa colded pressing 30 minutes, and the rear refacing of colding pressing gets semi-finished product.The semi-finished product of gained are being placed at the temperature of 110 ℃, pressure 10Mpa, health is for the first time carried out in hot pressing 8 minutes after hot pressing, and the time is 7 days.
After health finishes, sanding is for the first time carried out on half-finished surface, again surface of semi-finished is scraped greasyly after sanding, and again repeat the step of health and sanding.
Semi-finished product after sanding are for the second time carried out polishing, will stick poplar slab layer 3 after polished semi-finished product double spread, at normal temperatures, pressure 10Mpa colded pressing 15 minutes.
Cold pressing finish after, then semi-finished product are placed at the temperature of 120 ℃ pressure 10Mpa, hot pressing 8 minutes.After hot pressing finishes, the plate face is repaired and sanding, then the semi-finished product cutting edge that sanding is good.
Stick melamine impregnated paper 4 after the semi-finished product upper and lower surface that cuts out the limit is coated latex, at normal temperatures, pressure 4Mpa colded pressing 6 hours, and cutting edge obtains finished product again afterwards.
Paste Eucalyptus la m 2 after the upper and lower surface gluing of central layer 1, at normal temperatures, pressure 9Mpa colded pressing 45 minutes, and the rear refacing of colding pressing gets semi-finished product.The semi-finished product of gained are being placed at the temperature of 115 ℃, pressure 9Mpa, health is for the first time carried out in hot pressing 8 minutes after hot pressing, and the time is 7 days.
After health finishes, sanding is for the first time carried out on half-finished surface, again surface of semi-finished is scraped greasyly after sanding, and again repeat the step of health and sanding.
Semi-finished product after sanding are for the second time carried out polishing, will stick poplar slab layer 3 after polished semi-finished product double spread, at normal temperatures, pressure 9Mpa colded pressing 20 minutes.
Cold pressing finish after, then semi-finished product are placed at the temperature of 130 ℃ pressure 9Mpa, hot pressing 9 minutes.After hot pressing finishes, the plate face is repaired and sanding, then the semi-finished product cutting edge that sanding is good.
Stick melamine impregnated paper 4 after the semi-finished product upper and lower surface that cuts out the limit is coated latex, at normal temperatures, pressure 5Mpa colded pressing 6 hours, and cutting edge obtains finished product again afterwards.
Specific embodiment 3
Paste Eucalyptus la m 2 after the upper and lower surface gluing of central layer 1, at normal temperatures, pressure 8Mpa colded pressing 30 minutes, and the rear refacing of colding pressing gets semi-finished product.The semi-finished product of gained are being placed at the temperature of 120 ℃, pressure 8Mpa, health is for the first time carried out in hot pressing 8 minutes after hot pressing, and the time is 7 days.
After health finishes, sanding is for the first time carried out on half-finished surface, again surface of semi-finished is scraped greasyly after sanding, and again repeat the step of health and sanding.
Semi-finished product after sanding are for the second time carried out polishing, will stick poplar slab layer 3 after polished semi-finished product double spread, at normal temperatures, pressure 8Mpa colded pressing 30 minutes.
Cold pressing finish after, then semi-finished product are placed at the temperature of 140 ℃ pressure 8Mpa, hot pressing 10 minutes.After hot pressing finishes, the plate face is repaired and sanding, then the semi-finished product cutting edge that sanding is good.
Stick melamine impregnated paper 4 after the semi-finished product upper and lower surface that cuts out the limit is coated latex, at normal temperatures, pressure 6Mpa colded pressing 6 hours, and cutting edge obtains finished product again afterwards.
Claims (3)
1. the preparation method of a melamine ecological board is characterized in that: it is by central layer, middle flaggy, slab layer and melamine impregnated paper is compound makes, and concrete making step is as follows:
1) paste la m after central layer upper and lower surface gluing, at normal temperatures, pressure 8 ~ 10Mpa colded pressing 30 ~ 60 minutes, and the rear refacing of colding pressing gets semi-finished product;
2) with the semi-finished product in step 1) at the temperature of 110 ~ 120 ℃, under the pressure of pressure 8 ~ 10Mpa, hot pressing is 8 minutes, carries out health for the first time after hot pressing, the time is 7 days;
3) health is carried out sanding for the first time to half-finished surface after finishing;
4) surface of semi-finished that sanding is good is scraped greasy, and then repeats the step of health and sanding;
5) semi-finished product after sanding for the second time carry out polishing;
6) will stick the slab layer after polished semi-finished product double spread, at normal temperatures, pressure 8 ~ 10Mpa colded pressing 15 ~ 30 minutes;
7) cold pressing finish after, then semi-finished product are placed at the temperature of 120 ~ 140 ℃ pressure 8 ~ 10Mpa, hot pressing 8 ~ 10 minutes;
8) after hot pressing finishes, the plate face is repaired and sanding, after sanding finishes with the semi-finished product cutting edge;
9) stick melamine impregnated paper after the semi-finished product upper and lower surface that cutting edge is good is coated latex, at normal temperatures, pressure 4 ~ 6 Mpa colded pressing 6 hours;
10) again obtain finished product after cutting edge.
2. the preparation method of a kind of melamine ecological board according to claim 1, it is characterized in that: the material of described middle flaggy is Eucalyptus.
3. the preparation method of a kind of melamine ecological board according to claim 1, it is characterized in that: the material of described slab layer is poplar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310059909XA CN103128804A (en) | 2013-02-26 | 2013-02-26 | Manufacturing method of melamine ecological plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310059909XA CN103128804A (en) | 2013-02-26 | 2013-02-26 | Manufacturing method of melamine ecological plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103128804A true CN103128804A (en) | 2013-06-05 |
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| CN201310059909XA Pending CN103128804A (en) | 2013-02-26 | 2013-02-26 | Manufacturing method of melamine ecological plate |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104149140A (en) * | 2014-06-30 | 2014-11-19 | 广西融水新林木业有限公司 | Method for manufacturing fir compositive board |
| CN104227802A (en) * | 2014-09-15 | 2014-12-24 | 江苏格力斯特新材料有限公司 | Complete solid wood core-smoothing household ecological plate and processing method thereof |
| CN104493913A (en) * | 2013-12-11 | 2015-04-08 | 融安华海木业有限公司 | Production method of melamine laminated board |
| CN104526789A (en) * | 2014-12-28 | 2015-04-22 | 浙江升华云峰新材股份有限公司 | Production technology for melamine ecological plate |
| CN104552487A (en) * | 2015-01-09 | 2015-04-29 | 崇仁县禄丰林业开发有限公司 | Ecological plate and preparation process thereof |
| CN104875246A (en) * | 2015-05-29 | 2015-09-02 | 佛山市源逵装饰材料有限公司 | Melamine multi-ply plywood and preparation method for same |
| CN105291207A (en) * | 2015-09-22 | 2016-02-03 | 张建明 | Environment-friendly ecological board and production process thereof |
| CN105328748A (en) * | 2015-11-02 | 2016-02-17 | 孙光岭 | Manufacturing technique for ecological board |
| CN105397875A (en) * | 2015-10-28 | 2016-03-16 | 贵州恒贵木业有限公司 | Processing method for ecological plate |
| CN105459221A (en) * | 2015-11-26 | 2016-04-06 | 浙江升华云峰新材股份有限公司 | Production process of high-grade fir melamine ecological board |
| CN105479553A (en) * | 2015-11-30 | 2016-04-13 | 桃江县湘益木业有限责任公司 | Ecological board and production technological method thereof |
| CN106863533A (en) * | 2017-01-17 | 2017-06-20 | 优居优住家居装饰（北京）有限公司 | Without an aromatic plant metioned in ancient books mildew resistant moistureproof melamine floor processing method |
| CN107386586A (en) * | 2017-07-11 | 2017-11-24 | 徐州山水木业有限公司 | A kind of preparation method of composite floor substrate |
| CN110744884A (en) * | 2019-10-29 | 2020-02-04 | 张爱文 | Melamine composite board |
| CN111319103A (en) * | 2020-03-13 | 2020-06-23 | 重庆德沃木制品加工有限公司 | Furniture board production method |
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| CN104493913A (en) * | 2013-12-11 | 2015-04-08 | 融安华海木业有限公司 | Production method of melamine laminated board |
| CN104149140A (en) * | 2014-06-30 | 2014-11-19 | 广西融水新林木业有限公司 | Method for manufacturing fir compositive board |
| CN104149140B (en) * | 2014-06-30 | 2016-10-05 | 广西融水新林木业有限公司 | The manufacture method of Lignum seu Ramulus Cunninghamiae Lanceolatae circuit board |
| CN104227802B (en) * | 2014-09-15 | 2016-03-16 | 江苏格力斯特新材料有限公司 | A kind of whole plate solid wood is along core household ecological board and processing method thereof |
| CN104227802A (en) * | 2014-09-15 | 2014-12-24 | 江苏格力斯特新材料有限公司 | Complete solid wood core-smoothing household ecological plate and processing method thereof |
| CN104526789A (en) * | 2014-12-28 | 2015-04-22 | 浙江升华云峰新材股份有限公司 | Production technology for melamine ecological plate |
| CN104552487A (en) * | 2015-01-09 | 2015-04-29 | 崇仁县禄丰林业开发有限公司 | Ecological plate and preparation process thereof |
| CN104875246A (en) * | 2015-05-29 | 2015-09-02 | 佛山市源逵装饰材料有限公司 | Melamine multi-ply plywood and preparation method for same |
| CN105291207A (en) * | 2015-09-22 | 2016-02-03 | 张建明 | Environment-friendly ecological board and production process thereof |
| CN105397875A (en) * | 2015-10-28 | 2016-03-16 | 贵州恒贵木业有限公司 | Processing method for ecological plate |
| CN105328748A (en) * | 2015-11-02 | 2016-02-17 | 孙光岭 | Manufacturing technique for ecological board |
| CN105459221A (en) * | 2015-11-26 | 2016-04-06 | 浙江升华云峰新材股份有限公司 | Production process of high-grade fir melamine ecological board |
| CN105459221B (en) * | 2015-11-26 | 2017-08-29 | 浙江升华云峰新材股份有限公司 | A kind of production technology of high-grade China fir melamine ecological plate |
| CN105479553A (en) * | 2015-11-30 | 2016-04-13 | 桃江县湘益木业有限责任公司 | Ecological board and production technological method thereof |
| CN106863533A (en) * | 2017-01-17 | 2017-06-20 | 优居优住家居装饰（北京）有限公司 | Without an aromatic plant metioned in ancient books mildew resistant moistureproof melamine floor processing method |
| CN107386586A (en) * | 2017-07-11 | 2017-11-24 | 徐州山水木业有限公司 | A kind of preparation method of composite floor substrate |
| CN110744884A (en) * | 2019-10-29 | 2020-02-04 | 张爱文 | Melamine composite board |
| CN111319103A (en) * | 2020-03-13 | 2020-06-23 | 重庆德沃木制品加工有限公司 | Furniture board production method |
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Application publication date: 20130605 |