CN103128197B - Multi-specification movement alignment mechanism of reinforcement bar straightening machine - Google Patents
Multi-specification movement alignment mechanism of reinforcement bar straightening machine Download PDFInfo
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- CN103128197B CN103128197B CN201310092152.4A CN201310092152A CN103128197B CN 103128197 B CN103128197 B CN 103128197B CN 201310092152 A CN201310092152 A CN 201310092152A CN 103128197 B CN103128197 B CN 103128197B
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Abstract
Description
技术领域technical field
本发明涉及一种钢筋调直机,特别涉及的是钢筋调直机的多规格移动调直机构。The invention relates to a steel bar straightening machine, in particular to a multi-standard mobile straightening mechanism of the steel bar straightening machine.
背景技术Background technique
现有技术的钢筋调直机的调直机构采用轮式调直机构,其结构包括:一排纵向调直辊组和一排横向调直辊组,纵向调直辊组的调直方向和横向调直辊组的调直方向互为垂直;所述一排纵向调直辊组和一排横向调直辊组结构相同,均包括:铰接在机架上且间隔设置的多个固定调直轮;位于相邻固定调直轮间隙的上方设置有有调节装置的多个可调调直轮。The straightening mechanism of the steel bar straightening machine in the prior art adopts a wheel-type straightening mechanism, and its structure includes: a row of longitudinal straightening rollers and a row of horizontal straightening rollers, and the straightening direction and transverse direction of the longitudinal straightening rollers The straightening directions of the straightening rollers are perpendicular to each other; the row of longitudinal straightening rollers and the row of horizontal straightening rollers have the same structure, and both include: a plurality of fixed straightening wheels hinged on the frame and arranged at intervals ; A plurality of adjustable straightening wheels with adjustment devices are arranged above the gap between the adjacent fixed straightening wheels.
上述现有技术轮式调直机构存在如下缺陷:更换钢筋时需要调整可调调直轮的相对位置,可调调直轮的调整范围小,不能适应尺寸变化大,批量小的场合,更换可调调直轮费时费力,工人劳动强度大,安全生产工作系数低,调整不方便,不能很好的适应、多规格、小批量的要求。The above-mentioned prior art wheel-type straightening mechanism has the following defects: it is necessary to adjust the relative position of the adjustable straightening wheels when replacing steel bars, the adjustment range of the adjustable straightening wheels is small, and it cannot adapt to large size changes and small batches. The wheel is time-consuming and labor-intensive, the labor intensity of the workers is high, the safety production work coefficient is low, the adjustment is inconvenient, and it cannot be well adapted to the requirements of multi-spec and small batches.
发明内容Contents of the invention
本发明的目的在于克服上述技术的不足,提供一种在钢筋的入口和出口之间设置有调整多种规格钢筋的多排调直辊道,通过移动多排调直辊道适应对多规格钢筋进行调直,具有结构简单实用,调整方便,传动平稳的钢筋调直机的多规格移动调直机构。The purpose of the present invention is to overcome the deficiencies of the above-mentioned technologies, and provide a multi-row straightening roller table for adjusting various specifications of steel bars between the entrance and exit of the steel bar, and adapt to multi-standard steel bars by moving the multi-row straightening roller table For straightening, it has a simple and practical structure, convenient adjustment, and a multi-standard mobile straightening mechanism of the steel bar straightening machine with stable transmission.
解决上述技术问题的技术方案是:一种钢筋调直机的多规格移动调直机构,所述多规格移动调直机构包括:机架;在机架上沿轴向固定钢筋的入口导管和出口导管,在所述入口导管和出口导管之间设置有多线钢筋调直组;所述多线钢筋调直组包括分别调整多种规格钢筋的多排调直辊道,多排调直辊道间隔且平行设置,多线钢筋调直组两侧固定在调直组连接板上,在调直组连接板两外侧面分别固定不同孔径的多个钢筋导管一端,多个钢筋导管分别对应多线钢筋调直组上的不同规格钢筋的多排调直辊道,多个钢筋导管另一端分别固定在结构相同的两个移动块上,所述两个移动块分别滑配在机架上位置对称的两个滑道内,两个移动块分别连接同步运行的两个往复移动机构上;The technical solution to solve the above technical problems is: a multi-standard mobile straightening mechanism of a steel bar straightening machine, the multi-standard mobile straightening mechanism includes: a frame; an inlet conduit and an outlet for axially fixing the steel bars on the frame Conduit, a multi-line steel bar straightening group is arranged between the inlet duct and the outlet duct; the multi-line steel bar straightening group includes multiple rows of straightening rollers for adjusting steel bars of various specifications, and multiple rows of straightening rollers Set at intervals and in parallel, the two sides of the multi-line steel bar straightening group are fixed on the straightening group connecting plate, and one end of multiple steel bar conduits with different apertures are respectively fixed on the two outer sides of the straightening group connecting plate, and the multiple steel bar tubes correspond to the multi-line Multi-row straightening roller table for steel bars of different specifications on the steel bar straightening group, the other ends of multiple steel bar guides are respectively fixed on two moving blocks with the same structure, and the two moving blocks are respectively slidingly fitted on the frame with symmetrical positions In the two slideways, the two moving blocks are respectively connected to the two reciprocating moving mechanisms running synchronously;
所述多线钢筋调直组包括调直方向互为垂直且结构相同的纵向调直辊组和横向调直辊组,纵向调直辊组和横向调直辊组均连接在调直组连接板内侧;调直组连接板两外侧面上固定的多个钢筋导管分别对应纵向调直辊组和横向调直辊组不同规格钢筋的多排调直辊道。The multi-line steel bar straightening group includes a vertical straightening roller group and a horizontal straightening roller group whose straightening directions are perpendicular to each other and have the same structure. Both the longitudinal straightening roller group and the horizontal straightening roller group are connected to the connecting plate Inner side; the plurality of steel bar guides fixed on the two outer surfaces of the connecting plate of the straightening group respectively correspond to the multi-row straightening roller table of the steel bars of different specifications of the longitudinal straightening roller group and the horizontal straightening roller group.
本发明的有益效果是:本发明的多组调直机构设置在同步移动机构上,每种规格钢筋对应一排纵向调直辊组和一排横向调直辊组,更换不同直径钢筋时,只需移动两个移动块就能带动不同孔径的钢筋导管和多线钢筋调直组移动对准,使其中一个规格钢筋导管和一个规格钢筋调直辊道对准入口导管和出口导管,实现对不同规格钢筋的调直;本发明启动冲击小,传动平稳;调直省时省力,设置在机架上的涨紧轮使链条达到最佳的涨紧效果,具有安全生产工作系数高、干净、环保、便于调整的优点。The beneficial effects of the present invention are: multiple sets of straightening mechanisms of the present invention are arranged on the synchronous moving mechanism, and each type of steel bar corresponds to a row of longitudinal straightening rollers and a row of horizontal straightening rollers. When replacing steel bars with different diameters, only It is necessary to move two moving blocks to drive the steel bar guides with different apertures and the multi-line steel bar straightening group to move and align, so that one of the standard steel bar guides and one standard steel bar straightening roller are aligned with the inlet guide and the outlet guide to achieve different alignment. Straightening of standard steel bars; the invention has small start-up impact and stable transmission; straightening saves time and effort, and the tensioning wheel set on the frame makes the chain achieve the best tensioning effect, with high safety production coefficient, clean and environmental protection , The advantages of easy adjustment.
附图说明Description of drawings
图1是本发明的主视图;Fig. 1 is the front view of the present invention;
图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;
图3是图1的B-B剖视图;Fig. 3 is the B-B sectional view of Fig. 1;
图4是图1的C-C剖视图;Fig. 4 is the C-C sectional view of Fig. 1;
图5是图1的A-A剖视图;Fig. 5 is A-A sectional view of Fig. 1;
图6是移动块连接座的结构示意图;Fig. 6 is the structural representation of moving block connecting seat;
图7是图3中P部放大图;Figure 7 is an enlarged view of part P in Figure 3;
图8是是图1的D-D剖视图,显示移动块设置在机架的滑道内结构。Fig. 8 is a D-D sectional view of Fig. 1, showing the structure in which the moving block is arranged in the slideway of the frame.
《附图中序号说明》"Description of Serial Numbers in the Attached Drawings"
1:机架;2:移动块连接座;3:减速电机;5:主动轴;6:第一主动链轮;7:第一链条;8:第一涨紧链轮;9:第一涨紧链轮座;10:第一从动链轮;11:第一从动链轮轴;12:纵向调直辊组;13:横向调直辊组;14:滑道;15:第二从动链轮轴;16:座轴承;;18:第二主动链轮;19:第二从动链轮;20:第二涨紧链轮;21:第二涨紧链轮座;23:第二链条;24:调整螺杆;31:牵引机构;40:调直组连接板;41:移动块;50a:第一钢筋导管;50b:第二钢筋导管;50c:第三钢筋导管;50d:第四钢筋导管;50e:第五钢筋导管;51:入口导管;55:出口导管;60:多线钢筋调直组;72:钢筋。1: rack; 2: moving block connecting seat; 3: geared motor; 5: driving shaft; 6: first driving sprocket; 7: first chain; 8: first tensioning sprocket; 9: first expansion Tightening sprocket seat; 10: first driven sprocket; 11: first driven sprocket shaft; 12: longitudinal straightening roller group; 13: horizontal straightening roller group; 14: slideway; 15: second driven Sprocket shaft; 16: seat bearing; 18: second driving sprocket; 19: second driven sprocket; 20: second tensioning sprocket; 21: second tensioning sprocket seat; 23: second chain ; 24: adjusting screw; 31: traction mechanism; 40: straightening group connecting plate; 41: moving block; 50a: the first reinforcement conduit; 50b: the second reinforcement conduit; 50c: the third reinforcement conduit; 50d: the fourth reinforcement Conduit; 50e: fifth reinforcement conduit; 51: inlet conduit; 55: outlet conduit; 60: multi-line reinforcement straightening group; 72: reinforcement.
具体实施方式Detailed ways
下面结合附图对本发明的实施例进一步详述。Embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
本发明提供一种钢筋调直机的多规格移动调直机构,所述多规格移动调直机构包括:机架1;在机架1上沿轴向固定钢筋72的入口导管51和出口导管55。The present invention provides a multi-standard mobile straightening mechanism of a steel bar straightening machine. The multi-standard mobile straightening mechanism includes: a frame 1; an inlet conduit 51 and an outlet conduit 55 for axially fixing a steel bar 72 on the frame 1 .
在所述入口导管51和出口导管55之间设置有多线钢筋调直组60;所述多线钢筋调直组60包括分别调整多种规格钢筋的多排调直辊道,多排调直辊道间隔且平行设置,多线钢筋调直组60两侧固定在调直组连接板40上,在调直组连接板40两外侧面分别固定不同孔径的多个钢筋导管(即第一钢筋导管50a、第二钢筋导管50b、第三钢筋导管50c、第四钢筋导管50d、第五钢筋导管50e)一端,多个钢筋导管(即第一钢筋导管50a、第二钢筋导管50b、第三钢筋导管50c、第四钢筋导管50d、第五钢筋导管50e)分别对应多线钢筋调直组60上的不同规格钢筋的多排调直辊道,多个钢筋导管(即第一钢筋导管50a、第二钢筋导管50b、第三钢筋导管50c、第四钢筋导管50d、第五钢筋导管50e)另一端分别固定在结构相同的两个移动块41上,所述两个移动块41分别滑配在机架1上位置对称的两个滑道14内,两个移动块41分别连接同步运行的两个往复移动机构上。Between the inlet conduit 51 and the outlet conduit 55, a multi-line steel bar straightening group 60 is arranged; the multi-line steel bar straightening group 60 includes a multi-row straightening roller table for respectively adjusting various specifications of steel bars, and the multi-row straightening The roller tables are spaced and arranged in parallel, and the two sides of the multi-line steel bar straightening group 60 are fixed on the straightening group connecting plate 40, and a plurality of steel bar conduits of different apertures are respectively fixed on the two outer surfaces of the straightening group connecting plate 40 (i.e. the first steel bar Conduit 50a, the second reinforcement conduit 50b, the 3rd reinforcement conduit 50c, the 4th reinforcement conduit 50d, the 5th reinforcement conduit 50e) one end, a plurality of reinforcement conduits (namely the first reinforcement conduit 50a, the second reinforcement conduit 50b, the 3rd reinforcement conduit Conduit 50c, the 4th reinforcing bar conduit 50d, the 5th reinforcing bar conduit 50e) correspond respectively to the multi-row straightening roller table of the steel bar of different specification on the multi-line reinforcing bar straightening group 60, a plurality of reinforcing bar conduits (being the first reinforcing bar conduit 50a, the 2nd reinforcing bar conduit The other ends of the second reinforcement conduit 50b, the third reinforcement conduit 50c, the fourth reinforcement conduit 50d, and the fifth reinforcement conduit 50e) are respectively fixed on two moving blocks 41 with the same structure, and the two moving blocks 41 are slidingly fitted on the machine respectively. In the two symmetrical slideways 14 on the frame 1, two moving blocks 41 are respectively connected to two reciprocating moving mechanisms that operate synchronously.
所述多线钢筋调直组60包括调直方向互为垂直且结构相同的纵向调直辊组12和横向调直辊组13,纵向调直辊组12和横向调直辊组13均连接在调直组连接板40内侧;调直组连接板40两外侧面上固定的多个钢筋导管(即第一钢筋导管50a、第二钢筋导管50b、第三钢筋导管50c、第四钢筋导管50d、第五钢筋导管50e)分别对应纵向调直辊组12和横向调直辊组13不同规格钢筋的多排调直辊道。The multi-line steel bar straightening group 60 includes a longitudinal straightening roller group 12 and a horizontal straightening roller group 13 whose straightening directions are perpendicular to each other and have the same structure, and the longitudinal straightening roller group 12 and the horizontal straightening roller group 13 are connected to Straightening group connecting plate 40 inner side; Straightening group connecting plate 40 two lateral surfaces fixing a plurality of reinforcement conduits (being the first reinforcement conduit 50a, the second reinforcement conduit 50b, the 3rd reinforcement conduit 50c, the 4th reinforcement conduit 50d, The fifth steel bar conduit 50e) is respectively corresponding to the multi-row straightening roller tables of the longitudinal straightening roller group 12 and the horizontal straightening roller group 13 of steel bars of different specifications.
所述两个移动块41分别连接设置在接近入口导管51一侧的第一组链轮链条传动机构和设置在接近出口导管55一侧的第二组链轮链条传动机构;所述第一组链轮链条传动机构包括:第一主动链轮6、第一从动链轮10、配装在第一主动链轮6和第一从动链轮10上的第一链条7;所述第二组链轮链条传动机构包括:第二主动链轮18、第二从动链轮19、配装在第二主动链轮18和第二从动链轮19上的第二链条23;第一主动链轮6和第二主动链轮18连接在同一根主动轴5上,主动轴5通过座轴承16铰接在机架1上,其一端连接减速电机3的输出端,减速电机3设置机架1上;第一从动链轮10铰接在第一从动链轮轴11上,第一从动链轮轴11固定在机架1上;第二从动链轮19铰接在第二从动链轮轴15上,第一从动链轮轴15固定在机架1上;所述两个移动块41的一端分别固定在移动块连接座2的一端,所述移动块连接座2的另一端分别固定在第一链条7和第二链条23上。The two moving blocks 41 are respectively connected to the first group of sprocket chain transmission mechanism arranged on one side close to the inlet duct 51 and the second group of sprocket chain transmission mechanism arranged on the side close to the outlet duct 55; The sprocket chain transmission mechanism comprises: the first driving sprocket 6, the first driven sprocket 10, the first chain 7 fitted on the first driving sprocket 6 and the first driven sprocket 10; The set sprocket chain transmission mechanism comprises: the second driving sprocket 18, the second driven sprocket 19, the second chain 23 fitted on the second driving sprocket 18 and the second driven sprocket 19; The sprocket 6 and the second driving sprocket 18 are connected on the same driving shaft 5, the driving shaft 5 is hinged on the frame 1 through the seat bearing 16, and one end thereof is connected to the output end of the reduction motor 3, and the reduction motor 3 is provided with the frame 1 On; the first driven sprocket 10 is hinged on the first driven sprocket shaft 11, and the first driven sprocket shaft 11 is fixed on the frame 1; the second driven sprocket 19 is hinged on the second driven sprocket shaft 15 Above, the first driven sprocket shaft 15 is fixed on the frame 1; one end of the two moving blocks 41 is respectively fixed on one end of the moving block connecting seat 2, and the other end of the moving block connecting seat 2 is respectively fixed on the second On the first chain 7 and the second chain 23.
在所述第一链条7和第二链条23上分别设置有结构相同的第一涨紧链轮8和第二涨紧链轮20,第一涨紧链轮8和第二涨紧链轮20分别通过调整螺杆24安装在第一涨紧链轮座9和第二涨紧链轮座21上,第一涨紧链轮座9和第二涨紧链轮座21固定在机架1上。The first tensioning sprocket 8 and the second tensioning sprocket 20 with the same structure are respectively arranged on the first chain 7 and the second chain 23, the first tensioning sprocket 8 and the second tensioning sprocket 20 The first tensioning sprocket seat 9 and the second tensioning sprocket seat 21 are respectively installed on the first tensioning sprocket seat 9 and the second tensioning sprocket seat 21 through adjusting screw rods 24 , and the first tensioning sprocket seat 9 and the second tensioning sprocket seat 21 are fixed on the frame 1 .
更具体的说,如图1至图5所示,多线钢筋调直组60包括调直方向互为垂直且结构相同的纵向调直辊组12和横向调直辊组13,纵向调直辊组12和横向调直辊组13分别包括调直不同规格钢筋的多排调直辊道,所述多排调直辊道呈间隔且平行设置,每排调直辊道包括结构相同的一排纵向调直辊和一排横向调直辊,,其结构均包括:铰接在机架上且间隔设置的多个固定调直轮,位于相邻固定调直轮间隙的上方设置有多个可调调直轮,可调调直轮上装在可调装置上。More specifically, as shown in Figures 1 to 5, the multi-strand steel bar straightening group 60 includes a longitudinal straightening roller group 12 and a horizontal straightening roller group 13 whose straightening directions are perpendicular to each other and have the same structure. Group 12 and horizontal straightening roller group 13 respectively include multiple rows of straightening roller tables for straightening steel bars of different specifications, and the multiple rows of straightening roller tables are spaced and arranged in parallel, and each row of straightening roller tables includes a row The structure of the longitudinal straightening roller and a row of horizontal straightening rollers includes: a plurality of fixed straightening wheels hinged on the frame and arranged at intervals, and a plurality of adjustable straightening wheels are arranged above the gap between adjacent fixed straightening wheels. Straight wheels, adjustable Straightening wheels are mounted on adjustable units.
下面对本发明工作过程进行说明:启动减速电机3旋转驱动,主动轴5转动带动第一组链轮链条传动机构和第二组链轮链条传动机构中的第一链条7和第二链条23同步移动,移动块连接座2随之移动,两个移动块41分别沿两个道14移动,也带动多个钢筋导管(即第一钢筋导管50a、第二钢筋导管50b、第三钢筋导管50c、第四钢筋导管50d、第五钢筋导管50e)、调直组连接板40和多线钢筋调直组60一起同步移动,使不同孔径的多个钢筋导管(即第一钢筋导管50a、第二钢筋导管50b、第三钢筋导管50c、第四钢筋导管50d、第五钢筋导管50e)对准入口导管51和出口导管55,实现对不同规格钢筋的调直。The working process of the present invention is described below: start the reduction motor 3 to rotate and drive, and the driving shaft 5 rotates to drive the first chain 7 and the second chain 23 in the first group of sprocket chain transmission mechanism and the second group of sprocket chain transmission mechanism to move synchronously , the moving block connecting seat 2 moves thereupon, and the two moving blocks 41 move along the two roads 14 respectively, and also drive a plurality of reinforcing bar conduits (i.e. the first reinforcing bar conduit 50a, the second reinforcing bar conduit 50b, the third reinforcing bar conduit 50c, the third reinforcing bar conduit Four reinforcement conduits 50d, the fifth reinforcement conduit 50e), straightening group connecting plate 40 and multi-line reinforcement straightening group 60 move synchronously together, so that a plurality of reinforcement conduits of different apertures (i.e. the first reinforcement conduit 50a, the second reinforcement conduit 50b, the third reinforcement conduit 50c, the fourth reinforcement conduit 50d, and the fifth reinforcement conduit 50e) are aligned with the inlet conduit 51 and the outlet conduit 55 to realize straightening of different specifications of reinforcement.
本发明为防止链条松,设置有链条涨紧机构,通过改变调整螺杆24的长度,改变第一涨紧链轮8和第二涨紧链轮20的位置,实现链条的涨紧。In order to prevent the chain from loosening, the present invention is provided with a chain tensioning mechanism, and by changing the length of the adjusting screw 24, changing the positions of the first tensioning sprocket 8 and the second tensioning sprocket 20 to realize the tensioning of the chain.
为节省空间,第一组链轮链条传动机构、第二组链轮链条传动机构和多线钢筋调直组60倾斜设置,占地面积小,操作方便。In order to save space, the first group of sprocket chain transmission mechanism, the second group of sprocket chain transmission mechanism and the multi-line steel bar straightening group 60 are arranged obliquely, with small footprint and convenient operation.
图中牵引机构31是拉动钢筋72移动的驱动机构。The traction mechanism 31 in the figure is a driving mechanism that pulls the steel bar 72 to move.
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| CN201310092152.4A CN103128197B (en) | 2013-03-21 | 2013-03-21 | Multi-specification movement alignment mechanism of reinforcement bar straightening machine |
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| CN103128197B true CN103128197B (en) | 2015-06-17 |
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| CN201310092152.4A Active CN103128197B (en) | 2013-03-21 | 2013-03-21 | Multi-specification movement alignment mechanism of reinforcement bar straightening machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105728505A (en) * | 2016-03-01 | 2016-07-06 | 青岛汉缆迪玛尔海洋装备制造有限公司 | Roller type straightener for steel pipe |
| CN106180478B (en) * | 2016-08-31 | 2018-02-09 | 建科机械(天津)股份有限公司 | More specification bar straightening stepping mechanism for automatically switching |
| AT519813A1 (en) * | 2017-03-20 | 2018-10-15 | Ing Hubert Rapperstorfer | Wire straightener and method for aligning wires by means of the wire straightener |
| CN108746436A (en) * | 2018-07-26 | 2018-11-06 | 中国建筑科学研究院有限公司建筑机械化研究分院 | One kind of multiple specification welded steel fabric production equipments |
| CN113523029A (en) * | 2021-07-15 | 2021-10-22 | 佛山市承安铜业有限公司 | Feeding straightening machine |
| CN116274759B (en) * | 2023-02-28 | 2026-01-27 | 湖南三一快而居住宅工业有限公司 | Reinforcing steel bar processing method, reinforcing steel bar straightening system and reinforcing steel bar mesh production line |
| CN120587352B (en) * | 2025-08-06 | 2025-11-04 | 建科智能装备制造(天津)股份有限公司 | Straightening and bending integrated machine and steel bar processing method |
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| EP1864726A1 (en) * | 2006-06-08 | 2007-12-12 | M.E.P. Macchine Elettroniche Piegatrici S.p.A. | Feed device for metal bars, and relative method |
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| US4488423A (en) * | 1980-12-08 | 1984-12-18 | Bertolette Machines, Inc. | Straightening machine |
| US4610281A (en) * | 1983-10-27 | 1986-09-09 | Mecapec S.A. | Apparatus for straightening and severing rod-like materials |
| EP1864726A1 (en) * | 2006-06-08 | 2007-12-12 | M.E.P. Macchine Elettroniche Piegatrici S.p.A. | Feed device for metal bars, and relative method |
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