CN103125843A - Non-fried miscellaneous grain instant noodle and production method thereof - Google Patents
Non-fried miscellaneous grain instant noodle and production method thereof Download PDFInfo
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- CN103125843A CN103125843A CN2012103319560A CN201210331956A CN103125843A CN 103125843 A CN103125843 A CN 103125843A CN 2012103319560 A CN2012103319560 A CN 2012103319560A CN 201210331956 A CN201210331956 A CN 201210331956A CN 103125843 A CN103125843 A CN 103125843A
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Abstract
The invention discloses a non-fried miscellaneous grain instant noodle and a production method thereof. The non-fried miscellaneous grain instant noodle comprises, by weight, 1-8% of food additives, 1.0-1.25% of gluten fortifier, 25-50% of water, 0.2-1.0% of edible oil, 5-30% of wheat flour, 5-30% of corn flour, 1-10% of corn starch, 10-30% of potato starch, 5-20% of mashed potato, 25-50% of tartary buckwheat flour, 5-25% of common buckwheat flour, 5-15% of modified starch, 2-10% of sweet potato starch, 2-10% of sweet potato powder, and 2-10% of cassava starch. The production method includes raw material weighing, mixing, paste curing and extrusion forming, long strip noodle block cooling and slicing, cooking, drying and packaging. Miscellaneous grains are adopted to serve as raw materials of the instant noodle, various human body essential nutrient substances and trace elements are contained, nutrition is reasonable and balanced, and a healthy diet idea of contemporary people is fitted; and continuous production is carried out through the adoption of a production line, work intensity of working staff is reduced, and production efficiency is promoted.
Description
Technical field
The present invention relates to a kind of instant noodles of not fried miscellaneous cereals and production method thereof.
Background technology
The characteristics such as instant noodles are changeable because its low price, taste enrich, carry and instant, holding time be long are looked at by consumer's parent deeply all the time, have wide market prospects.
At present, the production technology of instant noodles is: add in flour material certain food additives by mix, extrusion modling, then cut off, standing aging, loose wire, wash powder, the mould of packing into, oven dry.There is following problem in this traditional process of preparing instant noodles: (1) technique is numerous and diverse, and unrealized flowing water serialization is produced, and operating personnel's working strength is large and production efficiency is lower; (2) in production process, can't accurately control the temperature of dough rest and face formation of lots, the too low meeting of dough rest temperature causes the dough rest degree inadequate, and the dough rest excess Temperature can cause the dough gelatinization; Face formation of lots excess Temperature can cause the face piece to cave in, and the too low face piece hardness that can cause of face formation of lots temperature is larger, the problems such as difficult forming; (3) because of still more soft through the face piece quality of face silk forming panel moulding, from the aperture extrusion molding of forming panel the time, easily both sides extend out, occur deformation, affect the profile of final instant noodles face piece product; (4) before section, only have the upper surface of face piece to be provided with cooling blower, the hardening that becomes dry after the blower fan quenching of the upper surface of face piece, and lower surface is fully cooling because not obtaining, humidity is larger, and quality is soft, when cutting knife presses down section, the easy compressive deformation of face piece, and face silk toughness better, be difficult for disposable cut-out.
Summary of the invention
The object of the invention is to overcome the shortcoming of prior art, provide a kind of nutritious, delicate mouthfeel, the nutritive peculiarity that keeps coarse cereals, the long-term edible symptoms such as obesity or malnutrition that also can not cause, adopt streamline serialization production, production efficiency high, the instant noodles of not fried miscellaneous cereals of the slaking of face piece and good forming effect and production method thereof.
Purpose of the present invention is achieved through the following technical solutions: instant noodles of not fried miscellaneous cereals, and it is comprised of the component of following weight ratio:
Additive 1.0～1.5,
Water 25～50,
Edible oil 0.2～1.0,
And any two or more the combination in the raw material of following weight ratio:
Wheat flour 5～30,
Rice meal 5～20,
Corn flour 5～30,
Cornstarch 1～10,
Farina 10～30,
Potato full-powder 5～20,
Buckwheat powder 25～50,
Sweet buckwheat powder 5～25,
Converted starch 5～15,
Starch from sweet potato 2～10,
Sweet potato whole powder 2～10,
Tapioca 2～10.
Additive of the present invention is comprised of the component of following weight ratio: gluten fortifier 1.0～1.5, composite phosphate 0.05～0.065, monoglyceride 0.05～0.08.Described gluten fortifier is comprised of carragheen, guar gum, sodium alginate and pectin.
The production method of instant noodles of not fried miscellaneous cereals, it comprises the following steps:
S1: take by weight each component, add to be stirred in dough mixing machine to mix, obtain dough;
S2: dough falls into I level curing extruder charging aperture from the discharging opening of dough mixing machine, through falling into II level curing extruder charging aperture from I level curing extruder discharging opening after I level curing extruder squeezing, maturing, from the face silk forming panel extrusion molding of II level curing extruder end, obtain rectangular the piece that is formed by the face silk after process II level curing extruder squeezing, maturing;
S3: rectangular piece is delivered in air-cooled slicer through transmission chain, is delivered to section section after the cooling blower quenching through forced draft cooling section upper and lower surface and cuts into slices, and obtains the pipe nipple face piece of prescribed level;
S4: pipe nipple face piece is delivered to through transmission chain and carries out vapour cooking in boiling vessel, until the face piece boils;
S5: the face piece that boils is delivered to and carries out the heat blowing drying in drying machine;
S6: drying is completed the back piece and is packaged into bag, obtains the instant noodles of not fried miscellaneous cereals finished product.
Be respectively equipped with cyclic water jacket on the compression sleeve outer wall of I level curing extruder of the present invention and II level curing extruder, be provided with temperature sensor in cyclic water jacket, temperature sensor is connected with the signals collecting end of controller respectively, be connected by water-supply-pipe between the delivery port of I level cyclic water jacket and the water inlet of II level cyclic water jacket, water-supply-pipe is provided with cooler, water-supply-pipe between the water inlet of the delivery port of II level cyclic water jacket and I level cyclic water jacket is provided with heater, and cooler is connected with the control signal output of controller respectively with heater.
The both sides of of the present invention silk forming panel are respectively equipped with the orthopedic baffle plate of face piece.
Air-cooled slicer of the present invention is comprised of forced draft cooling section and section section, and forced draft cooling section comprises for delivery of the transmission chain of rectangular piece and be used for the cooling blower of cooling rectangular the piece of air blast, and the upper and lower surface of transmission chain is equipped with cooling blower.
drying machine of the present invention comprises baking oven, be provided with face box drive sprocket in baking oven, the sprocket shaft of face box drive sprocket is installed on the inwall of baking oven by bearing, the two ends of face box are movably installed on the chain in the face box outside by rotating shaft respectively, chain is installed on face box drive sprocket, baking oven is comprised of several drying units, be provided with dividing plate between adjacent drying unit, described drying unit comprises air intake district and wind outlet area, the top in air intake district is provided with air intake passage and heat exchanger, also be provided with blower fan on baking oven, the air outlet B of the air inlet A connecting fan of air intake passage, the air outlet A of air intake passage is provided with deflector, heat exchanger is arranged at the below of deflector, the top of wind outlet area is provided with air-out passage.
The present invention has the following advantages:
(1) adopt coarse cereals as the instant noodles raw material, kept the original nutrition characteristic of coarse cereals, be rich in nutriment and the trace element of multiple needed by human, nutrition is rationally balanced, the long-term edible symptoms such as obesity or malnutrition that also can not cause, and have the effects such as gut purge, adjusting blood fat, impedance tumour and raising immunity, meet the theory of contemporary people health diet;
(2) agreeable to the taste, the delicate mouthfeel of the good toughness of instant noodles face silk, bite, and fast, the prolonged anti-bubble of rehydration, the soup phenomenon can not appear sticking with paste in 20 minutes in the boiling water bubble yet;
(3) staff only needs batching is ready to, pour in dough mixing machine, from face, successively through curing extruded moulding, cooling section, boiling, drying with pack and can obtain finished product, adopt the streamline serialization to produce, alleviated staff's working strength and promoted production efficiency;
(4) can be by controller intelligence, accurately control the temperature of dough rest and face formation of lots, improved the product amount of cure, amount of cure can reach more than 90%, can shorten bubble face time to 5～8 minute, and the face formation of lots is effective, helps to improve the instant noodles mouthfeel;
(5) set up the orthopedic baffle plate of face piece in the both sides of face silk forming panel, deformation occurs in the time of can effectively avoiding the face silk from the aperture extrusion molding of forming panel, improved the profile of instant noodles face piece;
(6) before section, the upper and lower surface of face block movement chain is equipped with cooling blower, and the face piece is sufficiently cooled before section, and the face piece reaches certain degree of hardness and aridity, be convenient to section and carry out smoothly, and can effectively solve the problem of face piece compressive deformation when cutting into slices.
Description of drawings
Fig. 1 is slaking, extrusion forming device structural representation;
Fig. 2 is face silk forming template structure schematic diagram;
Fig. 3 is air-cooled slicer forced draft cooling section structural representation;
Fig. 4 is the drier structure schematic diagram;
in figure, 1.1-I level curing extruder charging aperture, 1.2-I level curing extruder discharging opening, 1.3-II level curing extruder charging aperture, 1.4-face silk forming panel, 1.5-cyclic water jacket, 1.51-I level cyclic water jacket, 1.52-II level cyclic water jacket, 1.6-temperature sensor, 1.7-controller, 1.8-cooler, 1.9-heater, 1.10-the orthopedic baffle plate of face piece, 2.1-transmission chain, 2.2-cooling blower, 3.1-baking oven, 3.2-face box drive sprocket, 3.3-face box, 3.4-chain, 3.5-dividing plate, 3.6-air intake district, 3.7-wind outlet area, 3.8-air intake passage, 3.9-heat exchanger, 3.10-air outlet A, 3.11-deflector, 3.12-air-out passage.
The specific embodiment
The present invention will be further described below in conjunction with specific embodiments and the drawings, and protection scope of the present invention is not limited to the following stated:
[embodiment 1] instant noodles of not fried miscellaneous cereals, it is comprised of the component of following weight ratio:
Additive 1.0,
Water 50,
Edible oil 0.2,
And the raw material of following weight ratio:
Wheat flour 5,
Rice meal 20.
Wherein, additive is comprised of the component of following weight ratio: gluten fortifier 1.0, and composite phosphate 0.065, monoglyceride 0.08, gluten fortifier is comprised of carragheen, guar gum, sodium alginate and pectin.
[embodiment 2] instant noodles of not fried miscellaneous cereals, it is comprised of the component of following weight ratio:
Additive 1.5,
Water 25,
Edible oil 1.0,
And the raw material of following weight ratio:
Wheat flour 30,
Rice meal 5.
Wherein, additive is comprised of the component of following weight ratio: gluten fortifier 1.5, and composite phosphate 0.05, monoglyceride 0.05, gluten fortifier is comprised of carragheen, guar gum, sodium alginate and pectin.
[embodiment 3] instant noodles of not fried miscellaneous cereals, it is comprised of the component of following weight ratio:
Additive 1.25,
Water 37.5,
Edible oil 0.6,
And the raw material of following weight ratio:
Wheat flour 17.5,
Rice meal 12.5.
Wherein, additive is comprised of the component of following weight ratio: gluten fortifier 1.25, and composite phosphate 0.0575, monoglyceride 0.065, gluten fortifier is comprised of carragheen, guar gum, sodium alginate and pectin.
[embodiment 4] instant noodles of not fried miscellaneous cereals, it is comprised of the component of following weight ratio:
Additive 1.4,
Water 37.5,
Edible oil 0.7,
And the raw material of following weight ratio:
Wheat flour 5,
Rice meal 20,
Corn flour 5,
Cornstarch 10,
Farina 10,
Potato full-powder 20,
Buckwheat powder 25,
Sweet buckwheat powder 25,
Converted starch 5,
Starch from sweet potato 10,
Sweet potato whole powder 2,
Tapioca 10.
Wherein, additive is comprised of the component of following weight ratio: gluten fortifier 1.265, composite phosphate 0.0575, monoglyceride 0.065.
[embodiment 5] instant noodles of not fried miscellaneous cereals, it is comprised of the component of following weight ratio:
Additive 1.2,
Water 40,
Edible oil 0.8,
And the raw material of following weight ratio:
Wheat flour 30,
Rice meal 5,
Corn flour 30,
Cornstarch 1,
Farina 30,
Potato full-powder 5,
Buckwheat powder 50,
Sweet buckwheat powder 5,
Converted starch 15,
Starch from sweet potato 2,
Sweet potato whole powder 10,
Tapioca 2.
Wherein, additive is comprised of the component of following weight ratio: gluten fortifier 1.365, composite phosphate 0.065, monoglyceride 0.07.
[embodiment 6] instant noodles of not fried miscellaneous cereals, it is comprised of the component of following weight ratio:
Additive 1.25,
Water 37.5,
Edible oil 0.6,
And any two or more the combination in the raw material of following weight ratio:
Wheat flour 17.5,
Rice meal 12.5,
Corn flour 17.5,
Cornstarch 5.5,
Farina 20,
Potato full-powder 12.5,
Buckwheat powder 37.5,
Sweet buckwheat powder 15,
Converted starch 10,
Starch from sweet potato 6,
Sweet potato whole powder 6,
Tapioca 6.
Wherein, additive is comprised of the component of following weight ratio: gluten fortifier 1.165, composite phosphate 0.06, monoglyceride 0.065.
The production method of instant noodles of not fried miscellaneous cereals, it comprises the following steps:
S1: take by weight each component, add to be stirred in dough mixing machine to mix, obtain dough;
S2: as shown in Figure 1, dough falls into I level curing extruder charging aperture 1.1 from the discharging opening of dough mixing machine, through falling into II level curing extruder charging aperture 1.3 from I level curing extruder discharging opening 1.2 after I level curing extruder squeezing, maturing, from face silk forming panel 1.4 extrusion moldings of II level curing extruder end, obtain rectangular the piece that is formed by the face silk after process II level curing extruder squeezing, maturing, as shown in Figure 2, the both sides of face silk forming panel 1.4 are respectively equipped with the orthopedic baffle plate 1.10 of face piece, can carry out rectangular piece of moulding discharging orthopedicly, make the shape of product more regular (the face piece is rectangular-shaped), be respectively equipped with cyclic water jacket 1.5 on the compression sleeve outer wall of I level curing extruder and II level curing extruder, be provided with temperature sensor 1.6 in cyclic water jacket 1.5, temperature sensor 1.6 is connected with the signals collecting end of controller 1.7 respectively, be connected by water-supply-pipe between the water inlet of the delivery port of I level cyclic water jacket 1.51 and II level cyclic water jacket 1.52, water-supply-pipe is provided with cooler 1.8, water-supply-pipe between the water inlet of the delivery port of II level cyclic water jacket 1.52 and I level cyclic water jacket 1.51 is provided with heater 1.9, cooler 1.8 is connected with the control signal output of controller 1.7 respectively with heater 1.9.
S3: rectangular piece is delivered in air-cooled slicer through transmission chain, is delivered to section section after cooling blower 2.2 quenchings through forced draft cooling section upper and lower surface and cuts into slices, and obtains the pipe nipple face piece of prescribed level; Air-cooled slicer is comprised of forced draft cooling section and section section, as shown in Figure 3, forced draft cooling section comprises for delivery of the transmission chain 2.1 of rectangular piece and is used for the cooling blower 2.2 of cooling rectangular the piece of air blast, and the upper and lower surface of transmission chain 2.1 is equipped with cooling blower 2.2.
S4: pipe nipple face piece is delivered to through transmission chain and carries out vapour cooking in boiling vessel, until the face piece boils;
S5: the face piece that boils is delivered to and carries out the heat blowing drying in drying machine, as shown in Figure 4, drying machine comprises baking oven 3.1, be provided with face box drive sprocket 3.2 in baking oven 3.1, the sprocket shaft of face box drive sprocket 3.2 is installed on the inwall of baking oven 3.1 by bearing, the two ends of face box 3.3 are movably installed on the chain 3.4 in face box 3.3 outsides by rotating shaft respectively, chain 3.4 is installed on face box drive sprocket 3.2, baking oven 3.1 is comprised of several drying units, be provided with dividing plate 3.5 between adjacent drying unit, described drying unit comprises air intake district 3.6 and wind outlet area 3.7, the top in air intake district 3.6 is provided with air intake passage 3.8 and heat exchanger 3.9, also be provided with blower fan on baking oven 3.1, the air outlet B of the air inlet A connecting fan of air intake passage 3.8, the air outlet A3.10 of air intake passage 3.8 is provided with deflector 3.11, heat exchanger 3.9 is arranged at the below of deflector 3.11, the top of wind outlet area 3.7 is provided with air-out passage 3.12.
S6: after drying was completed, the moisture in the face piece evaporated substantially fully, and the face piece of drying is packaged into bag, obtained the instant noodles of not fried miscellaneous cereals finished product.
Claims (8)
1. instant noodles of not fried miscellaneous cereals, it is characterized in that: it is comprised of the component of following weight ratio:
Additive 1.0～1.5,
Water 25～50,
Edible oil 0.2～1.0,
And any two or more the combination in the raw material of following weight ratio:
Wheat flour 5～30,
Rice meal 5～20,
Corn flour 5～30,
Cornstarch 1～10,
Farina 10～30,
Potato full-powder 5～20,
Buckwheat powder 25～50,
Sweet buckwheat powder 5～25,
Converted starch 5～15,
Starch from sweet potato 2～10,
Sweet potato whole powder 2～10,
Tapioca 2～10.
2. instant noodles of not fried miscellaneous cereals according to claim 1, it is characterized in that: described additive is comprised of the component of following weight ratio: gluten fortifier 1.0～1.5, composite phosphate 0.05～0.065, monoglyceride 0.05～0.08.
3. instant noodles of not fried miscellaneous cereals according to claim 1 and 2, it is characterized in that: described gluten fortifier is comprised of carragheen, guar gum, sodium alginate and pectin.
4. the production method of instant noodles of not fried miscellaneous cereals as claimed in claim 1, it is characterized in that: it comprises the following steps:
S1: take by weight each component, add to be stirred in dough mixing machine to mix, obtain dough;
S2: dough falls into I level curing extruder charging aperture (1.1) from the discharging opening of dough mixing machine, through falling into II level curing extruder charging aperture (1.3) from I level curing extruder discharging opening (1.2) after I level curing extruder squeezing, maturing, from face silk forming panel (1.4) extrusion molding of II level curing extruder end, obtain rectangular the piece that is formed by the face silk after process II level curing extruder squeezing, maturing;
S3: rectangular piece is delivered in air-cooled slicer through transmission chain, is delivered to section section after cooling blower (2.2) quenching through forced draft cooling section upper and lower surface and cuts into slices, and obtains the pipe nipple face piece of prescribed level;
S4: pipe nipple face piece is delivered to through transmission chain and carries out vapour cooking in boiling vessel, until the face piece boils;
S5: the face piece that boils is delivered to and carries out the heat blowing drying in drying machine;
S6: drying is completed the back piece and is packaged into bag, obtains the instant noodles of not fried miscellaneous cereals finished product.
5. the production method of instant noodles of not fried miscellaneous cereals according to claim 4, it is characterized in that: be respectively equipped with cyclic water jacket (1.5) on the compression sleeve outer wall of described I level curing extruder and II level curing extruder, be provided with temperature sensor (1.6) in cyclic water jacket (1.5), temperature sensor (1.6) is connected with the signals collecting end of controller (1.7) respectively, be connected by water-supply-pipe between the water inlet of the delivery port of I level cyclic water jacket (1.51) and II level cyclic water jacket (1.52), water-supply-pipe is provided with cooler (1.8), water-supply-pipe between the water inlet of the delivery port of II level cyclic water jacket (1.52) and I level cyclic water jacket (1.51) is provided with heater (1.9), cooler (1.8) is connected with the control signal output of controller (1.7) respectively with heater (1.9).
6. the production method of instant noodles of not fried miscellaneous cereals according to claim 4, it is characterized in that: the both sides of described silk forming panel (1.4) are respectively equipped with the orthopedic baffle plate of face piece (1.10).
7. the production method of instant noodles of not fried miscellaneous cereals according to claim 4, it is characterized in that: described air-cooled slicer is comprised of forced draft cooling section and section section, forced draft cooling section comprises for delivery of the transmission chain of rectangular piece (2.1) and is used for the cooling blower (2.2) of cooling rectangular the piece of air blast, and the upper and lower surface of transmission chain (2.1) is equipped with cooling blower (2.2).
8. the production method of a kind of instant noodles of not fried miscellaneous cereals according to claim 4, it is characterized in that: described drying machine comprises baking oven (3.1), be provided with face box drive sprocket (3.2) in baking oven (3.1), the sprocket shaft of face box drive sprocket (3.2) is installed on the inwall of baking oven (3.1) by bearing, the two ends of face box (3.3) are movably installed on the chain (3.4) in face box (3.3) outside by rotating shaft respectively, chain (3.4) is installed on face box drive sprocket (3.2), baking oven (3.1) is comprised of several drying units, be provided with dividing plate (3.5) between adjacent drying unit, described drying unit comprises air intake district (3.6) and wind outlet area (3.7), the top in air intake district (3.6) is provided with air intake passage (3.8) and heat exchanger (3.9), baking oven also is provided with blower fan on (3.1), the air outlet B of the air inlet A connecting fan of air intake passage (3.8), the air outlet A(3.10 of air intake passage (3.8)) be provided with deflector (3.11), heat exchanger (3.9) is arranged at the below of deflector (3.11), the top of wind outlet area (3.7) is provided with air-out passage (3.12).
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| CN103385421A (en) * | 2013-06-20 | 2013-11-13 | 河南天一食品有限公司 | Non-fried instant noodle and production method thereof |
| CN103535617A (en) * | 2013-09-17 | 2014-01-29 | 安徽省信誉机械有限责任公司 | Fried-free instant noodle with low oil content |
| CN103815285A (en) * | 2013-11-25 | 2014-05-28 | 明光市桂花面粉有限公司 | Flowery noodles and preparation method thereof |
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| CN108094895A (en) * | 2017-12-27 | 2018-06-01 | 吉林农业大学 | A kind of non-fried healthy five cereals crisp noodles of no seitan and its production method |
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| CN103385421B (en) * | 2013-06-20 | 2015-08-05 | 河南天一食品有限公司 | non-fried instant noodle and production method thereof |
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| CN103535617A (en) * | 2013-09-17 | 2014-01-29 | 安徽省信誉机械有限责任公司 | Fried-free instant noodle with low oil content |
| CN103535617B (en) * | 2013-09-17 | 2014-12-10 | 安徽省三车节能科技有限公司 | Fried-free instant noodle with low oil content |
| CN103815285A (en) * | 2013-11-25 | 2014-05-28 | 明光市桂花面粉有限公司 | Flowery noodles and preparation method thereof |
| CN104171924A (en) * | 2014-06-30 | 2014-12-03 | 倪建平 | Instant noodles |
| CN105325873A (en) * | 2015-10-25 | 2016-02-17 | 钟静涛 | Potato instant noodle and manufacture method thereof |
| CN105266183A (en) * | 2015-11-10 | 2016-01-27 | 高寿国 | Hulless oat noodle processing method |
| WO2017187371A1 (en) * | 2016-04-26 | 2017-11-02 | Compañía De Galletas Noel S.A.S. | Method for producing dough from flour and starch mixtures |
| CN106666407A (en) * | 2017-03-09 | 2017-05-17 | 仲恺农业工程学院 | Seasoning flour product and preparation method thereof |
| CN107048193A (en) * | 2017-06-15 | 2017-08-18 | 统企业(中国)投资有限公司昆山研究开发中心 | Squash type instant noodles and preparation method thereof |
| CN107048193B (en) * | 2017-06-15 | 2020-10-23 | 统一企业(中国)投资有限公司昆山研究开发中心 | Extruded instant noodles and preparation method thereof |
| CN108041448A (en) * | 2017-12-08 | 2018-05-18 | 安徽三兄弟薯业有限责任公司 | A kind of vinegar-pepper non-fried instant noodle |
| CN108094895A (en) * | 2017-12-27 | 2018-06-01 | 吉林农业大学 | A kind of non-fried healthy five cereals crisp noodles of no seitan and its production method |
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