CN103115110A - Main drive for bead ring winder - Google Patents
Main drive for bead ring winder Download PDFInfo
- Publication number
- CN103115110A CN103115110A CN2013100601973A CN201310060197A CN103115110A CN 103115110 A CN103115110 A CN 103115110A CN 2013100601973 A CN2013100601973 A CN 2013100601973A CN 201310060197 A CN201310060197 A CN 201310060197A CN 103115110 A CN103115110 A CN 103115110A
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- gear
- steel
- meshed
- engagement
- disk
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/16—Auxiliary apparatus
- D07B7/165—Auxiliary apparatus for making slings
Abstract
The invention provides a main drive for a bead ring winder, and belongs to the technical field of transmission. One gap is arranged on a sixth gear, and one gap is arranged on a gear disc which is fixedly connected with the sixth gear. The gap on the sixth gear is arranged in the same direction as the gap on the gear disc. The thickness of a first gear is double that of other gears. A seventh gear and a fifth gear are connected vertically and rotate coaxially. A second gear is meshed with a third gear, and the third gear is meshed with the sixth gear. An upper portion of the first gear is meshed with the second gear, and a lower portion of the first gear is meshed with a fourth gear. The fourth gear is meshed with the fifth gear, and the seventh gear is meshed with the sixth gear. Since the third gear is meshed with the sixth gear, the seventh gear is meshed with the sixth gear, and two gears are meshed with the sixth gear, the problem that the gap of the sixth gear cannot drive is solved, vibration of the gear disc is reduced, and winding precision of bead rings is increased.
Description
Technical field
The present invention relates to a kind of main transmission of bead winding machine, belong to the transmission device technical field.
Background technique
In the tire production field, in order to strengthen integrated support rigidity and the reliability of tire, need to be provided with steel traveler in tire.The steel traveler that existing bead winding mechanism is done be by a steel wire through forward being entwined, its cross section is generally Hexagon or polygonal or abnormity, is straight between steel wire and steel wire and substantially is parallel to each other, and is filled with rubber between steel wire and steel wire.Easily produce shearing force between such steel traveler steel wire and steel wire, when the tire that such steel traveler is made uses under pressure, high loading, large deformation and extremely strong impact load, be easy between the interface of steel traveler or gum filler and hangings lay generation delamination or the cord phenomenon that fractures in high.
Summary of the invention
The steel traveler that the objective of the invention is in order to solve existing bead winding mechanism work is through forward being entwined by a steel wire, easily produce shearing force between steel traveler steel wire and steel wire, when the tire that such steel traveler is made uses under pressure, high loading, large deformation and extremely strong impact load in high, be easy between the interface of steel traveler or gum filler and hangings lay to occur delamination or the cord problem of phenomenon that fractures, and then a kind of main transmission of bead winding machine is provided.
The objective of the invention is to be achieved through the following technical solutions:
a kind of main transmission of bead winding machine, comprise: gear disk, motor and a train of gearings, described train of gearings comprises the first gear, the second gear, the 3rd gear, the 4th gear, the 5th gear, the 6th gear and the 7th gear, described the 6th gear is provided with breach, gear disk is provided with breach, gear disk is fixedly connected with the 6th gear, breach and the breach on gear disk on the 6th gear are arranged on same direction, the output shaft of motor is fixedly connected with the first gear, the thickness of the first gear is a times of other gear, the 7th gear is connected and coaxial rotation up and down with the 5th gear, the second gear and the engagement of the 3rd gear, the 3rd gear and the engagement of the 6th gear, the first half of the first gear and the engagement of the second gear, the Lower Half of the first gear and the engagement of the 4th gear, the 4th gear and the engagement of the 5th gear, the 7th gear and the engagement of the 6th gear.
The present invention has the following advantages: the main transmission of bead winding machine of the present invention is relatively simple for structure, manufactures than being easier to.The 3rd gear and the engagement of the 6th gear, the 7th gear and the engagement of the 6th gear, with two gears and the engagement of the 6th gear, overcoming on the one hand the problem that the 6th notch gear place can't transmission, is in order to reduce the vibrations of gear disk, to improve the winding precision of steel traveler on the one hand.Between the steel traveler that is wound around is inside and outside two-layer, the direction of rotation is opposite each other, and the steel wire of one deck is left-handed, and the steel wire of another layer is exactly dextrorotation, need not filled rubber between steel wire and steel wire, also can not produce shearing force, can be directly used in the making of tire.The tire that the steel traveler of making of the main transmission of bead winding machine of the present invention is produced is adapted at using under pressure, high loading, large deformation and extremely strong impact load in high.To subdue greatly its tyre bead portion of distortion not fragile yet even repeatedly produce, and delamination or the cord phenomenon that fractures can not occur between the interface of steel traveler and hangings lay yet, greatly improved the durability of tyre bead.
Description of drawings
Fig. 1 is the structural representation of the main transmission of bead winding machine of the present invention;
Fig. 2 ~ Fig. 4 is the structural representation that has used the bead winding machine of the present invention's making;
Fig. 5 is the structural representation (main looking) of frame;
Fig. 6 is the structural representation (overlooking) of frame;
Fig. 7 is the structural representation of depositing silk and steel wire tension control gear;
Fig. 8 is the structural representation that stores wire tray;
Fig. 9 is the structural representation (not containing back machine plate 27) that the location of the first steel traveler clamps slewing gear;
Figure 10 is the structural representation that the location of the second steel traveler clamps slewing gear;
Figure 11 is the linkage structure schematic diagram of pressure roller frame 24 and pressure roller 25;
Figure 12 is the structural representation that the location of the third steel traveler clamps slewing gear;
Figure 13 is the structural representation of gear disk 13.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing: the present embodiment is implemented under take technical solution of the present invention as prerequisite, has provided detailed mode of execution, but protection scope of the present invention is not limited to following embodiment.
as Fig. 1, Fig. 2, Fig. 3, Fig. 4 and shown in Figure 13, the main transmission of a kind of bead winding machine that the present embodiment provides, comprise gear disk 13, motor 87 and a train of gearings, described train of gearings comprises the first gear 6, the second gear 7, the 3rd gear 8, the 4th gear 9, the 5th gear 10, the 6th gear 11 and the 7th gear 12, described the 6th gear 11 is provided with breach 85, gear disk 13 is provided with breach 86, gear disk 13 is fixedly connected with the 6th gear 11, breach 85 on the 6th gear 11 and the breach 86 on gear disk 13 are arranged on same direction, the output shaft of motor 87 is fixedly connected with the first gear 6, the thickness of the first gear 6 is a times of other gear, the 7th gear 12 is connected and coaxial rotation up and down with the 5th gear 10, the second gear 7 and the 3rd gear 8 engagements, the 3rd gear 8 and the 6th gear 11 engagements, the first half of the first gear 6 and the second gear 7 engagements, the Lower Half of the first gear 6 and the 4th gear 9 engagements, the 4th gear 9 and the 5th gear 10 engagements, the 7th gear 12 and the 6th gear 11 engagements.
The curved surface of described gear disk 13 is provided with eaves 13-1 and lower eaves 13-2, forms groove 13-3 between upper eaves 13-1 and lower eaves 13-2.
As Fig. 2 ~ shown in Figure 4, the bead winding machine that has used above-mentioned main transmission to make, comprise: frame, main transmission, deposit silk and the location of steel wire tension control gear and steel traveler clamps slewing gear, described main transmission is arranged on a side of frame, deposit silk and steel wire tension control gear and be arranged on the top of main transmission, the location of steel traveler clamps slewing gear and is arranged on the opposite side of frame.
as shown in Figure 5 and Figure 6, described frame comprises base 1, vertical slideway 2, leading screw 3, baffle plate 4, platform 5, hollow column 81 and handwheel screw 82, described hollow column 81 is fixed on the top of base 1 one sides, vertically a side of slideway 2 is fixedly connected with the outer wall of hollow column 81, vertically opposite side and the baffle plate 4 of slideway 2 are slidably connected, leading screw 3 is arranged on hollow column 81, the tailing screw flight of the baffle plate 4 that the bottom of leading screw 3 is interior with extending into hollow column 81 is connected, the top of leading screw 3 is threaded with the handwheel screw 82 that is arranged on hollow column 81 tops, one end of platform 5 is fixedly connected with baffle plate 4, the other end of platform 5 is provided with opening 83.Motor 87 is arranged on the bottom of platform 5, and train of gearings is arranged on the top of platform 5,
As shown in Figure 7 and Figure 8, described silk and the steel wire tension control gear deposited comprises steel wire mouth 16 and the ring set 17 that stores wire tray, steel wire is play the guiding role, described storage wire tray is comprised of the first semicircular ring 14 and the second semicircular ring 15, the first semicircular ring 14 and the second semicircular ring 15 are bolted on the curved surface of gear disk 13, the steel wire mouth 16 that steel wire is play the guiding role is fixed on the uper side surface of gear disk 13, and ring set 17 is fixed on the storage wire tray of steel wire mouth 16 ingress that steel wire is play the guiding role.
as Fig. 2 and shown in Figure 9, the location of described the first steel traveler clamps slewing gear and comprises that back machine plate 27 and four support rolls are, four support rolls are to be the cross setting, each back-up roll is to comprise internal support roller 51, outer support roller 52, drive motor 53, cylinder 54 and driving belt 55, inner support roller 51 is connected on back machine plate 27 according to the steel traveler diameter that twines, outer support roller 52 intersects with internal support roller 51, be in transmission connection by driving belt 55 between outer support roller 52 and drive motor 53, be provided with cylinder 54 between the axle sleeve of the axle sleeve of drive motor 53 and outer support roller 52.
as Fig. 3, Figure 10 and shown in Figure 11, the location of described the second steel traveler clamps slewing gear and comprises centre roller 19, the steel band 20 of rubber is pasted on the surface, toothed belt 21, two live rolls 22, curved plate 23, pressure roller frame 24, pressure roller 25, three pairs or four pairs of help rolls 26, back machine plate 27, oil hydraulic cylinder 28, live roll drive motor 29 and elevating screw 30, described back machine plate 27 is fixed on the upper end of the boss 84 of base 1, three pairs or four pairs of help rolls 26 are arranged on back machine plate 27, curved plate 23 is fixed on the downside of machine plate 27 front portions, back, a live roll 22 is respectively installed at the two ends of curved plate 23, elevating screw 30 is arranged on the rear portion of back machine plate 27, centre roller 19 is arranged on the center of machine plate 27 front portions, back, the rear portion of centre roller 19 is threaded with elevating screw 30, live roll drive motor 29 is fixed on the rear portion of back machine plate 27, the output shaft of live roll drive motor 29 and a live roll 22 are in transmission connection, the steel band 20 that rubber is pasted on the surface is in transmission connection with centre roller 19 and two live rolls 22 respectively, toothed belt 21 and two live rolls 22 are in transmission connection, pressure roller frame 24 is arranged on the downside of curved plate 23, be provided with pressure roller 25 on pressure roller frame 24, the lower end of pressure roller frame 24 is connected with oil hydraulic cylinder 28.
as Fig. 4 and shown in Figure 12, the location of described the third steel traveler clamps slewing gear and comprises centre roller 19, two live rolls 22, three pairs of help rolls 26, back machine plate 27, oil hydraulic cylinder 28, live roll drive motor 29, gripper 71, steel band 72, lower guide is to steel plate 73, upper guide is to steel plate 74 and supporting steel plate 76, described three pairs of help rolls 26 are arranged on back machine plate 27, supporting steel plate 76 is fixed on the bottom of machine plate 27 front sides, back, the two ends of supporting steel plate 76 are respectively equipped with a live roll 22, centre roller 19 is arranged on the center of machine plate 27 front portions, back, live roll drive motor 29 is fixed on the rear portion of back machine plate 27, the output shaft of live roll drive motor 29 and a live roll 22 are in transmission connection, steel band 72 is in transmission connection with centre roller 19 and two live rolls 22 respectively, steel band 72 is provided with gripper 71, upper guide is fixed on supporting steel plate 76 to steel plate 74, lower guide is arranged on upper guide to the bottom of steel plate 74 to steel plate 73, lower guide is connected with oil hydraulic cylinder 28 to the lower end of steel plate 73.The location of the third steel traveler clamps slewing gear and also comprises elevating screw 30, does not just draw.
The working procedure of frame is for driving the adjusting of the upper-lower position of baffle plate 4 and platform 5 by the adjusting of leading screw 3, leading screw 3 can be realized accurate little feeding, thereby can control more exactly the main transmission that is placed on platform 5 deposit the silk device upper-lower position, guarantee steel wire mouth 16 horizontal positions with the steel traveler core center of circle that is wound around in same plane.Thereby help to guarantee the precision of steel wire winding.
Its motion mode of bead winding is to order about annular minor diameter steel traveler core 18 rotations on one side, does crisscross motion Yi Bian order about with steel wire rotating disk and steel wire mouth around the steel traveler core.This winding process requires the mounting or dismounting of steel traveler core are claimed.Gap type main transmission train of gearings can satisfy winding, only need rotation end cut-off wheel and deposit wire tray and make the breach direction of the 6th gear 11 consistent with below platform breach direction, the steel traveler core just can be put into and take out and not need repetition installing/dismounting train of gearings along the breach direction.The gap type main transmission is very convenient to the mounting or dismounting of workpiece to be wound, can greatly improve winding efficient.
The location of the first steel traveler clamps slewing gear, belongs to a Contact Transmission scheme.
The location of the second steel traveler clamps slewing gear, belongs to the clamping transmission scheme.Clamping transmission scheme clamps effective, horizontal plane and vertical surface are fixed well, simple in structure, by a driven by motor Steel Belt Transmission, frictional force is in roller rest is and the contact friction of the rubber on steel band, is the line contact, contact is good, can guarantee enough friction drive, transmission is stable, is difficult for losing circle.Can guarantee precise and stable bead winding.
The location of the third steel traveler clamps slewing gear, also belongs to the clamping transmission scheme.Clamp transmission scheme and rely on gripper to control steel traveler, by the guiding of steel plate, alternately control successively steel traveler around the steel traveler center, driving force is provided.The driven by motor steel band rotates, just with on gripper along with the guiding steel plate guiding enter the stage of grasping successively, grasp in process at gripper, play vertical two effects fixing and rotating force is provided, when gripper leaves steel plate, torsion springs in gripper 71 can open gripper automatically, only enter lower guide to steel plate 73 and upper guide gripper 71 closures between steel plate 74 time, clamping steel wire circle.The gripper hold can provide enough impacting forces by cylinder action in steel plate, makes gripper non-slip, and Steel Belt can guarantee enough driving forces by the effect that centre roller 19 plays Idle wheel.This scheme is difficult for losing circle, more can guarantee high transmission accuracy.
The above; only be the better embodiment of the present invention; these embodiments all are based on the different implementations under general idea of the present invention; and protection scope of the present invention is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; the variation that can expect easily or replacement are within all should being encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.
Claims (2)
1. the main transmission of a bead winding machine, it is characterized in that, comprise: gear disk, motor and a train of gearings, described train of gearings comprises the first gear, the second gear, the 3rd gear, the 4th gear, the 5th gear, the 6th gear and the 7th gear, described the 6th gear is provided with breach, gear disk is provided with breach, gear disk is fixedly connected with the 6th gear, breach and the breach on gear disk on the 6th gear are arranged on same direction, the output shaft of motor is fixedly connected with the first gear, the thickness of the first gear is a times of other gear, the 7th gear is connected and coaxial rotation up and down with the 5th gear, the second gear and the engagement of the 3rd gear, the 3rd gear and the engagement of the 6th gear, the first half of the first gear and the engagement of the second gear, the Lower Half of the first gear and the engagement of the 4th gear, the 4th gear and the engagement of the 5th gear, the 7th gear and the engagement of the 6th gear.
2. the main transmission of bead winding machine according to claim 1, is characterized in that, the curved surface of described gear disk is provided with eaves and lower eaves, forms groove between upper eaves and lower eaves.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310060197.3A CN103115110B (en) | 2013-02-26 | 2013-02-26 | Main drive for bead ring winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310060197.3A CN103115110B (en) | 2013-02-26 | 2013-02-26 | Main drive for bead ring winder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103115110A true CN103115110A (en) | 2013-05-22 |
| CN103115110B CN103115110B (en) | 2015-03-25 |
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ID=48413524
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310060197.3A Active CN103115110B (en) | 2013-02-26 | 2013-02-26 | Main drive for bead ring winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103115110B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103111556A (en) * | 2013-02-27 | 2013-05-22 | 哈尔滨工大宏图橡塑科技有限公司 | Steel wire ring positioning clamping rotating device of steel wire ring winding machine |
| CN107225202A (en) * | 2017-07-31 | 2017-10-03 | 冯海龙 | Chicken coop net forming bender structure |
| CN114029432A (en) * | 2022-01-10 | 2022-02-11 | 山东胜通钢帘线有限公司 | Wire winding support of tire bead steel wire winding machine |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1359231A (en) * | 1970-10-28 | 1974-07-10 | Leger J | Machine for manufacturing wound wire rings |
| US5141032A (en) * | 1987-12-08 | 1992-08-25 | National-Standard Company | Apparatus for making rubberless tire bead assemblies |
| DE202004020591U1 (en) * | 2004-03-17 | 2005-09-15 | Gfa De Pryck & Co Ges Fuer Aut | Bead wire and bead filler strip assembly manufacturing plant has three position rotary table for winding bead wires, placing bead filler strips and removing finished assembly |
| JP2006205594A (en) * | 2005-01-28 | 2006-08-10 | Kanai Hiroaki | Manufacturing equipment for cable bead |
| JP2008195056A (en) * | 2007-01-17 | 2008-08-28 | Kanai Hiroaki | Cable bead forming machine |
| CN101342791A (en) * | 2008-08-21 | 2009-01-14 | 山东银宝轮胎集团有限公司 | Giant engineering tyre wire loop cloth-package winding machine |
| CN102114514A (en) * | 2010-12-23 | 2011-07-06 | 天津赛象科技股份有限公司 | Radial tire bead ring winding machine with six stations |
| CN102814433A (en) * | 2012-08-24 | 2012-12-12 | 天津赛象科技股份有限公司 | Winding apparatus of bead ring of circular section |
-
2013
- 2013-02-26 CN CN201310060197.3A patent/CN103115110B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1359231A (en) * | 1970-10-28 | 1974-07-10 | Leger J | Machine for manufacturing wound wire rings |
| US5141032A (en) * | 1987-12-08 | 1992-08-25 | National-Standard Company | Apparatus for making rubberless tire bead assemblies |
| DE202004020591U1 (en) * | 2004-03-17 | 2005-09-15 | Gfa De Pryck & Co Ges Fuer Aut | Bead wire and bead filler strip assembly manufacturing plant has three position rotary table for winding bead wires, placing bead filler strips and removing finished assembly |
| JP2006205594A (en) * | 2005-01-28 | 2006-08-10 | Kanai Hiroaki | Manufacturing equipment for cable bead |
| JP2008195056A (en) * | 2007-01-17 | 2008-08-28 | Kanai Hiroaki | Cable bead forming machine |
| CN101342791A (en) * | 2008-08-21 | 2009-01-14 | 山东银宝轮胎集团有限公司 | Giant engineering tyre wire loop cloth-package winding machine |
| CN102114514A (en) * | 2010-12-23 | 2011-07-06 | 天津赛象科技股份有限公司 | Radial tire bead ring winding machine with six stations |
| CN102814433A (en) * | 2012-08-24 | 2012-12-12 | 天津赛象科技股份有限公司 | Winding apparatus of bead ring of circular section |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103111556A (en) * | 2013-02-27 | 2013-05-22 | 哈尔滨工大宏图橡塑科技有限公司 | Steel wire ring positioning clamping rotating device of steel wire ring winding machine |
| CN103111556B (en) * | 2013-02-27 | 2015-02-18 | 哈尔滨工大宏图橡塑科技有限公司 | Steel wire ring positioning clamping rotating device of steel wire ring winding machine |
| CN107225202A (en) * | 2017-07-31 | 2017-10-03 | 冯海龙 | Chicken coop net forming bender structure |
| CN107225202B (en) * | 2017-07-31 | 2019-03-15 | 冯海龙 | Chicken coop net forming bender structure |
| CN114029432A (en) * | 2022-01-10 | 2022-02-11 | 山东胜通钢帘线有限公司 | Wire winding support of tire bead steel wire winding machine |
| CN114029432B (en) * | 2022-01-10 | 2022-03-22 | 山东胜通钢帘线有限公司 | Wire winding support of tire bead steel wire winding machine |
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| Publication number | Publication date |
|---|---|
| CN103115110B (en) | 2015-03-25 |
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