CN103108923A - Conductive coating composition and method for manufacturing a conductive layer using same - Google Patents
Conductive coating composition and method for manufacturing a conductive layer using same Download PDFInfo
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- CN103108923A CN103108923A CN2011800346451A CN201180034645A CN103108923A CN 103108923 A CN103108923 A CN 103108923A CN 2011800346451 A CN2011800346451 A CN 2011800346451A CN 201180034645 A CN201180034645 A CN 201180034645A CN 103108923 A CN103108923 A CN 103108923A
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/24—Electrically-conducting paints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/28—Processes for applying liquids or other fluent materials performed by transfer from the surfaces of elements carrying the liquid or other fluent material, e.g. brushes, pads, rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/044—Drying sheets, e.g. between two printing stations
- B41F23/0443—Drying sheets, e.g. between two printing stations after printing
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- C08L25/02—Homopolymers or copolymers of hydrocarbons
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- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
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- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
- C09D133/04—Homopolymers or copolymers of esters
- C09D133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
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- C09D133/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
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- C09D135/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical, and containing at least another carboxyl radical in the molecule, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Coating compositions based on derivatives of such polymers
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- C09D153/00—Coating compositions based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
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- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
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- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
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Abstract
The present invention relates to a conductive coating composition having uniform conductivity and stability, and to a method for manufacturing a conductive layer using same. In more detail, the conductive coating composition of the present invention includes: a dispersant of block copolymers having a hydrophilic polymer unit and a hydrophobic polymer unit; a conductive material of carbon compounds having an improved surface; a polymer binder; and a medium having water, organic solvent, or a mixture thereof. The conductive coating composition is applied and hardened as a conductive layer on a base, thereby providing a uniform antistatic property, electrostatic dissipation (ESD), and a conductive electromagnetic shielding function.
Description
Technical field
The present invention relates to conducting paint composite and use its method for preparing conducting film, even in particular to having even and excellent electroconductibility and also can preventing the conducting paint composite of electroconductibility variation with the substrate deformation of its coating.
Background technology
Increase along with electrical equipment/electronic component and semiconductor device integration, comprise various household goods, office automation, electrical equipment and electronic product, mobile telephone etc., the said products and device are subject to grievous injury due to dust or particle, static or electromagnetic pollution.Device used produces when assembling, carrying, transportation and packing prepare these products dust, particle, static or hertzian wave have produced very large impact.In order to reduce this infringement, use the material with electroconductibility can make assembling, carrying, transport and pack in these materials used have anti-static function, electrostatic dissipation function, electroconductibility and electromagnetic interference shield function.
Past, metallic substance is placed in substrate in the chemical/physical mode as silver, copper, nickel, indium tin oxide (ITO), titanium tetrachloride (ATO), chromium, zinc etc., perhaps tensio-active agent, carbon black, carbon fiber etc. are made an addition to or are coated in inside in substrate, or with conductive polymer coated in substrate.In addition, attempted recently the coating liquid that carbon nanotube is adopted in preparation, but because problems such as price, dispersiveness, the transparency, stability and mass-produced associated problem cause commercialization unsuccessfully.
In the metal deposition of correlation technique, the amount of metal used is larger, and the improvement that electroconductibility obtains is larger, but permanent stability are low and cost burden is high.In addition, after formation was filmed, metal level ruptured or breaks in the molding program, and therefore, metal level is difficult to use.
In addition, tensio-active agent is difficult to realize high conductivity, and needs predetermined humidity level, and therefore, tensio-active agent is subject to seasonal effect, and can transfer to product after the molding program.In order to overcome these limitations, conductive polymers is made to form the coating of filming, but this shortcoming of filming is, electrical function is short, the electroconductibility of coating part is inhomogeneous, and is difficult to realize electroconductibility with the substrate that applies of filming when carrying out vacuum moulding with predetermined depth or the darker degree of depth or when the product of molding complicated shape.
Simultaneously, attempt by give the electroconductibility (Korean Patent Registration No.0706652) of electrically conductive thermoplastic resin excellence as conductive additive with carbon nanotube.
Wherein, by using strong acid or highly basic, carbon nanotube is carried out surface treatment, thereby make carbon nanotube dispersed in water or organic solvent.Yet, the large amount of sewage contaminate environment that produces in this process, and carbon nanotube is damaged in surface treatment process and can not realizes electroconductibility.
Summary of the invention
One embodiment of the invention relate to provides eco-friendly water based conductive coating composition, even be provided at and have excellence and electroconductibility and also can prevent the conducting paint composite of electroconductibility variation when physical deformation uniformly when applying, conducting paint composite with excellent dispersiveness, stability and intensity is provided, and is provided for the conducting paint composite that antistatic, electrostatic dissipation, electrode and electromagnetic interference (EMI) shielded and had excellent properties and economic advantages.
Provide even another embodiment of the invention relates to the eco-friendly water based conductive coating composition of the application of the invention to have excellence and uniform electroconductibility and also can prevent the conducting film of electroconductibility variation when physical deformation, and the method for the preparation of the conducting film of antistatic film, electrode or EMI screened film is provided.
Hereinafter will describe composition and method of making the same of the present invention in detail.Simultaneously, unless technical term used herein and scientific terminology separately have definition, otherwise they have the implication that the technical field of the invention technician understands.In order to make unnecessary details weaken description of the invention, known function and assembly will be omitted.As used in this specification sheets, when the original error of preparation and material appears in following implication, the term " about " of expression degree, " basically " etc. be as being in numerical value or near the implication of this numerical value, and they are used for preventing that carefree infringer from using wrongly in order to help understands the present invention and accurate numerical value or the absolute figure of disclosed content.
One general aspect, conducting paint composite of the present invention comprises: by the dispersion agent that segmented copolymer is made, described segmented copolymer is comprised of hydrophilic polymer unit and hydrophobic polymer unit; The electro-conductive material of being made by the carbon compound of finishing; Polymer binder; And the medium that contains water, organic solvent or its mixture.
The carbon compound of finishing can be given compositions conductive, and described carbon compound can be and is selected from one or more in carbon fiber, carbon nanotube and Graphene.At this, carbon nanotube can be and is selected from one or more in single wall, double-walled, Bao Duobi, many walls and rope form (roped) type.
In the present invention, except carbon compound, also can will be selected from the inorganic powder of metal-powder, washing and one or more conductive additives in steel fiber mix with carbon nanotube, thus serve as electro-conductive material.
Consider to prevent the electroconductibility variation that causes due to physical deformation, the contained carbon compound of composition can only contain carbon nanotube or contain carbon nanotube and Graphene, and the diameter of preferred carbon nanotube is 0.5-100nm, and length is 0.1-1000 μ m.
The carbon compound of finishing of the present invention can comprise by using acid and/or oxygenant carbon compound that the surface is oxidized and under high temperature and high pressure by the oxidized carbon compound in surface with the source of oxygen reaction that comprises water.
Particularly, can be under subcritical water or condition of supercritical water, with being selected from surface that one or more oxygenants in oxygen, air, ozone, hydrogen peroxide and nitro-compound come the carbonoxide compound to obtain the carbon compound of finishing, perhaps can be with being selected from one or more surfaces of coming the carbonoxide compound in carboxylic acid, nitric acid, phosphoric acid, sulfuric acid, fluoric acid, hydrochloric acid, hydrogen peroxide or its mixture to obtain the carbon compound of finishing.
More specifically, by using the carbon compound of the finishing that subcritical water or condition of supercritical water obtain, can be by under the condition of 50-400 normal atmosphere and 100-600 ℃ of temperature, use be selected from oxygen, air, ozone, hydrogen peroxide, nitro-compound with and composition thereof in oxygenant come the surface of carbonoxide compound and obtain.
In this way, to use harmless under subcritical water or condition of supercritical water and be easy to process oxygenant with sewage disposal to obtain the carbon compound of eco-friendly finishing, and the finishing under subcritical water or condition of supercritical water makes and is easy to introduce oxygenant, thereby improve the Surface Modification Effect of carbon compound, therefore can increase dispersed.In addition, can modify continuously a large amount of carbon compounds, thereby produce in a large number in the short period of time the carbon compound of finishing with lower cost.
Adopt subcritical water or condition of supercritical water to carry out finishing to carbon compound, can use the technology implementation of putting down in writing in korean patent application No.10-2008-0029333, No.10-2008-0037685 or No.10-2008-0050048.
According to another kind of method, thereby the carbon compound of finishing can cause that on the surface of carbon nanotube oxidizing reaction obtains by carboxylic acid, nitric acid, phosphoric acid, sulfuric acid, fluoric acid, hydrochloric acid, hydrogen peroxide or its mixture are made an addition in carbon compound, and this introducing of oxygenant can provide oxidation simply for finishing.
But the surface of modified carbon compound, thus make 100 parts of meters based on carbon weight, and the carbon compound of finishing contains oxygen, nitrogen, sulphur or its mixture of 0.01-10 part by weight.
According to the present invention, can be with the carbon compound homogeneous of finishing and effectively mix with solvent, dispersion agent and polymer binder, and at this, dispersed when containing polymer binder significantly increases, thereby affects its uniform electroconductibility.In addition, even when electro-conductive material is made by different types of carbon compound such as Graphene and carbon nanotube, also can greatly promote the mixing between carbon compound.
Segmented copolymer can be for by hydrophilic polymer unit and hydrophobic polymer unit and be used for the segmented copolymer that the dispersion agent of dispersed carbon compound forms.
Segmented copolymer is the compound that contains hydrophilic polymer and hydrophobic polymer that is polymerized, and obtain in the following manner: use the polymerizable hydrophilic monomer hydrophilic polymer, acidity is adjusted to alkaline range (pH6-9), re-use hydrophobic monomer and implement the polymerization of hydrophobic polymer, use simultaneously the hydrophilic polymer of polymerization as the reaction zone of reaction.
The dispersion agent made from the segmented copolymer that is comprised of hydrophilic polymer unit and hydrophobic polymer unit can be by using the technology preparation that be put down in writing in the open No.2001-0088773 of Korean Patent or No.2001-0084640.
The segmented copolymer that is comprised of hydrophilic polymer unit and hydrophobic polymer unit characterizes with styrene-based-acrylic acid water soluble resin.In styrene-based-acrylic acid water soluble resin, styrene content is preferably 30-90wt%, and the weight-average molecular weight of styrene-based-acrylic acid water soluble resin is preferably 1,000-100,000.
Together with the carbon compound of styrene-based-acrylic acid water soluble resin and finishing mentioned above as dispersion agent, thereby improve the dispersiveness of carbon compound, form film (filming) very uniformly when application composition, and preparation has the film (filming) of homogeneous conductivity.At this, can be high stretch ratio (with solidifying) film of stretching and applying, and can prevent that the Film conductivity that stretches from changing.
As indicated above, because composition of the present invention contains together with carbon compound with finishing styrene-based as dispersion agent-acrylic acid water soluble resin, therefore described composition applied and solidify (or dry) in the object with intended purpose and shape (subject) surface, thereby giving described object anti-static function, electrostatic dissipation function, electroconductibility or EMI function of shielding.At this, conducting paint composite is applied and solidify (drying) on the surface of initial substrate after, can molding initial substrate is to prepare final product.
By above-mentioned advantage, but expanded the Application Areas of conducting paint composite of the present invention, this is owing to feature of the present invention, although namely conducting paint composite is coated in substrate and the then described substrate of molding, and the electrically variation not of the conducting paint composite of coating.
for this reason, conducting paint composite of the present invention is coated on is selected from the substrate of lower group: antistatic material, static dissipative material, electro-conductive material, EMI shield, the electromagnetic interference absorbing material, solar cell material, the electrode materials that is used for fuel sensitization solar battery (DSSC), electronic component, active material of cathode, active material of positive electrode reaches the electrochemical appliance that is used for store battery (secondary cell), store battery, fuel cell, solar cell, storing device, hybrid battery container (P-EDLC), or as the electrochemical appliance of electrical condenser, electronic installation, semiconductor device, optoelectronic equipment, the notebook part material, the computer parts material, the mobile telephone part material, the PDA part material, the PSP part material, the game machine part material, sheating material, transparent electrode material, the opaque electrode material, Field Emission Display (FED) material, backlight module (BLU) material, liquid-crystal display (LCD) material, plasma display panel (PDP) material, photodiode (LED) material, the touch-screen material, the signal plate material, the billboard material, display material, heating member, hot irradiator (heat irradiator), plated material, catalyzer, promotor, oxygenant, reductive agent, the auto parts material, the boats and ships part material, the airplane parts material, the protective membrane material, adhesion material, material pallet (tray material), clean room's material, the transportation equipment part material, flame retardant materials, the antiseptic-germicide material, the metal composite material, the non-ferrous metal composite materials, the medicine equipment material, material of construction, flooring material, wallpaper material, the light source part material, light fixture material (lamp material), the optical device part material, make the material of fiber, make the material of clothes, make the material of electric equipment products and the material of making electronic product, thereby form film, and state film with the post moulding machining, to produce final product.
Polymer binder is regulated formed film strength when application composition, and the viscosity of regulating described composition.Polymer binder is the resin of heat or photocoagulation or curing, and in Antistatic protective film, common any heat used or the tackiness agent of light curable can be used as polymer binder.The example of polymer binder can comprise that being selected from a kind of in lower group the more plants: urethane, epoxy resin, trimeric cyanamide, acetal, vinylformic acid, contain vinylformic acid-cinnamic emulsion, the emulsion based on vinylacrylic acid, carbonate, vinylbenzene, ester, ethenoid resin, polyphenylene oxide resin, acrylonitrile-butadiene-styrene copolymer, polysiloxane, contain coupling agent and the multipolymer thereof of metal and organic compound part at the center.Polymer binder is vinylformic acid-urethane copolymers preferably, and preferably its weight-average molecular weight is 1,000-100, and 000.
Can use the resin emulsion of the technology preparation of describing in korean patent application No.10-2000-0009833 or No.10-2000-0014086 as polymer binder.
Can use one or more solvents that are selected from lower group as medium: water, alcohol, ketone, amine, ester, acid amides, haloalkane, ether, furans, sulfur-bearing solvent and its mixture.the specific examples of medium can be to be selected from one or more in lower group: water, methyl alcohol, ethanol, propyl alcohol, butanols, Virahol, isopropylcarbinol, ethylene glycol, acetone, methyl ethyl ketone, pimelinketone, hexane, diethylamide, triethylamine, octadecylamine, hexanaphthene, ethyl acetate, acetone, dimethyl formamide, N,N-DIMETHYLACETAMIDE, methylene dichloride, chloroform, tetracol phenixin, methyl-sulphoxide, dioxin, Nitromethane 99Min., toluene, dimethylbenzene, dichlorobenzene, dimethylbenzene, trimethylbenzene, methylnaphthalene, tetrahydrofuran (THF), METHYLPYRROLIDONE, pyrimidine, vinyl cyanide, aniline, sorbyl alcohol, Trivalin SF, acetic acid carbitol ester, methylcyclohexane and ethyl cellosolve.
More preferably, medium can be the water-based solvent that pure water or water mix with organic solvent.When medium contained organic solvent, the amount of contained organic solvent was essentially 0.1wt% to 5wt%.In water-based solvent, contained organic solvent is used to form the homogeneous conducting film, can be that one or more are selected from the solvent of lower group: alcohol, ketone, amine, ester, acid amides, haloalkane, ether, furans, sulfur-bearing solvent and composition thereof.the specific examples of solvent can be to be selected from one or more in lower group: methyl alcohol, ethanol, propyl alcohol, butanols, Virahol, isopropylcarbinol, ethylene glycol, acetone, methyl ethyl ketone, pimelinketone, hexane, diethylamide, triethylamine, octadecylamine, hexanaphthene, ethyl acetate, acetone, dimethyl formamide, N,N-DIMETHYLACETAMIDE, methylene dichloride, chloroform, tetracol phenixin, methyl-sulphoxide, dioxin, Nitromethane 99Min., toluene, dimethylbenzene, dichlorobenzene, dimethylbenzene, trimethylbenzene, methylnaphthalene, tetrahydrofuran (THF), METHYLPYRROLIDONE, pyrimidine, vinyl cyanide, aniline, sorbyl alcohol, Trivalin SF, acetic acid carbitol ester, methylcyclohexane and ethyl cellosolve.
Conducting paint composite can contain the carbon compound of 0.1-5wt%.If the content of the carbon compound of finishing is lower than 0.1wt%, electroconductibility possible deviation when molding.Yet, if the content of the carbon compound of finishing higher than 5wt%, has applied the physicals possible deviation of the film of composition, and the obvious variation of transparency of film particularly.
Conducting paint composite can contain the dispersion agent of 0.05-5wt%.If the content of dispersion agent is lower than 0.05wt%, carbon nanotube can not disperse equably.Yet, if the content of dispersion agent higher than 5wt%, Film conductivity and hardness possible deviation.
Conducting paint composite can contain the polymer binder of 5-15wt%.If the content of polymer binder is lower than 5wt%, in the film that has applied conducting paint composite, the adhesion strength between substrate and electro-conductive material may die down.Yet, if the content of polymer binder higher than 15wt%, film may not fully be solidified by heat or light, and its electroconductibility possible deviation.
Conducting paint composite can contain the medium of 75-90wt%.If the content of medium is lower than 75wt%, described composition possibly can't be coated, if the content of medium higher than 90wt%, Film conductivity and intensity may variation.
conducting paint composite can also comprise and is selected from one or more additives of lower group: flow agent, wetting agent, tensio-active agent, dispersion stabilizer, anti-settling agent, the pH control agent, thickening material, slip(ping)agent (slip), foaming agent (foam), tackiness agent, adhesive agent, thixotropic agent, antioxidant, linking agent, anti-skinning agent, anti-one-tenth hole agent (anti-cratering agent), softening agent, siccative, fire retardant, blocking preventing agent (blocking preventer), corrosion inhibitor, coupling agent, floating agent and dyestuff, and for example, conducting paint composite also can contain flow agent as additive.
Usually can be used for preparing any flow agent of smooth surface, may be used in conducting paint composite as flow agent.Flow agent is preferably the flow agent based on siloxanes, and it comprises the dimethione of dimethione, polyether-modified, the siloxanes of polyether-modified etc.
Herein, conducting paint composite can contain the additive of 0.01-0.5wt%.
According to conducting paint composite of the present invention, when when applying and solidifying conducting film that above-mentioned conducting paint composite obtains and stretch with the stretch ratio of 1-1000%, the sheet resistance of the conducting film of stretching is characterized by 1.0 * 10
2To 1.0 * 10
14Ω/, and preferably be characterized by 1.0 * 10
7To 1.0 * 10
9Ω/.
That conducting paint composite of the present invention can be used as is antistatic, the coating composition of electrostatic dissipation, electroconductibility, electromagnetic interference (EMI) shielding and electrode.
By optionally additive being mixed with dispersion agent, electro-conductive material, polymer binder and medium, can prepare above-mentioned conducting paint composite, and can be selected from by use one or more equipment enforcement mixing of lower group: mixing tank, blade, fluidized-bed, paint mixer, ultrasonic carver, pressure-even pulp crusher, bead mill, pulverizer and tumbling mill.
Another general aspect, the method for preparation conducting film of the present invention comprises: film with formation at least one surface that a) conducting paint composite of the present invention is coated on substrate; And b) hot blast, heat or UV are applied to film with cured coating film.
Herein, at step b) after described method also can comprise c) conducting paint composite be coated on the opposed surface relative with a surface of substrate film with formation; And d) hot blast, heat or UV are applied to film with cured coating film.
Conducting film can be formed at a zone of substrate surface, for example is formed at surface of substrate or the whole surface of two surfaces respect to one another or substrate.
can use and be selected from one or more of lower group as substrate: polyester, polystyrene, polycarbonate, polyimide, polyvinyl sulfonate, polyacetal, polypropylene (polyacryl), polyethylene (polyvinyl), polyphenylene oxide resin, polyolefine, acrylonitrile-butadiene-styrene copolymer, polyarylester, polymeric amide, polyamidoimide, polyarylsulphone, polyetherimide, polyethersulfone, polyphenylene sulfide, fluorine, polyetherketone, polybenzoxazole, polyoxadiazole, polybenzothiozole, polybenzimidazole, polypyridine, polytriazoles, polypyrrole alkane, poly-diphenylene-oxide, polysulfones, polyureas, polyphosphonitrile and liquid crystalline polymers, glass, crystal, quartzy, glass wafer, Silicon Wafer, the active material of cathode or the active material of positive electrode that are used for store battery, metal sheet, the metal oxide plate, ITO deposits glass, PCB, epoxy resin (epoxy), semi-conductor chip, semiconductor packages (semiconductor package) with and layered product.Herein, preferred polyester, polystyrene, polyimide, polycarbonate or polyolefine are as substrate.
Conducting film be shaped as thin slice or film, and can be antistatic film, conducting film, electromagnetic interference (EMI) screened film or electrode.
coating can be used a kind of mode or one or more mode parallel practices that is selected from lower group: rod applies, concave surface applies, the nick face applies, flexible apply (flexo coating), scraper applies (knife coating), spray application, slit applies (slot die coating), roll-type applies, screen cloth applies, ink jet printing, casting, dip-coating, flow coat, the curtain formula applies (curtain coating), comma applies (comma coating), coincide and apply (kiss coating), bat printing (pad printing) and rotary coating, and applying the concave surface coating method that can use reel-to-reel (roll to roll) type implements.
At this, before implementing coating, corona treatment or UV ozonize are carried out in substrate, then conducting paint composite can be coated on the substrate surface of completing processing.
Preparation method of the present invention can also comprise that stretching and molding have the substrate of conducting film formed thereon.In other words, the present invention includes: the conducting paint composite that a) will be selected from any one in claim 1-14 is coated at least one surface of substrate and films with formation; B) hot blast, heat or UV are applied to described described the filming of filming to solidify; And e) heat and soften substrate with conducting film formed thereon and with the stretch ratio of 300-500%, stretch and the described substrate of molding with transportation or the shape of preserving electronic component pallet used.
Feature due to conducting paint composite of the present invention, even stretch and with the shape molding substrate (and conducting film) of complexity, anti-static function, electrostatic dissipation function, electroconductibility and electromagnetic interference (EMI) function of shielding that also can keep conducting film, and the substrate that has conducting film formed thereon by molding keeps electroconductibility equably in layered product.
Described molding is vacuum moulding preferably.Particularly, prepare in the following manner moulding bodies: heating and softening substrate form the conducting film for preparing by cured coating film in described substrate; With the gap between vacuum mode processing mould and substrate; Then implement drawing process.The molding type of product is not particularly limited, and product can use moulding process preparation usually used.Yet the substrate self with conducting film formed thereon can be used as the finished product, and need not independent molding program.
use the moulding bodies that above-mentioned molding obtains to be used for antistatic material, static dissipative material, conducting film, EMI shield, the electromagnetic interference absorbing material, solar cell, the electrode of dye sensitization solar battery (DSSC), electronic component, active material of cathode, active material of positive electrode, and the electrochemical appliance that is used for store battery, store battery, fuel cell, solar cell, storing device, hybrid battery container (P-EDLC), or as the electrochemical appliance of electrical condenser, semiconductor device, optoelectronic equipment, the notebook part, computer parts, the mobile telephone part, the PDA part, the PSP part, the game machine part, shell, transparency electrode, opaque electrode, Field Emission Display (FED), backlight module (BLU), liquid-crystal display (LCD), plasma display panel (PDP), photodiode (LED), touch-screen, signal plate, billboard, indicating meter, heating member, hot irradiator, plated material, catalyzer, promotor, oxygenant, reductive agent, auto parts, the boats and ships part, airplane parts, protective membrane, adhesive agent, pallet, the clean room, the transportation equipment part, flame retardant materials, the antiseptic-germicide material, the metal composite material, the non-ferrous metal composite materials, medicine equipment, material of construction, flooring material, wallpaper, the light source part, light fixture, optical device, fiber, clothes, fabric or electric parts and electronic component for the manufacture of clothes.
Description of drawings
Fig. 1 is the scanning electron microscope image of the conducting film of embodiment 2 preparations; And
Fig. 2 is the scanning electron microscope image of conducting film, described conducting film be in embodiment 2 preparation and carry out subsequently vacuum moulding.
Embodiment
According to description and the reference accompanying drawing hereinafter of following embodiment, advantage of the present invention, feature and each side can become apparent.Yet the form that the present invention can be different embodies, and should not be interpreted as being limited to embodiment described herein.Certainly, it is complete in order to make the disclosure thoroughly that these embodiments are provided, and has expressed scope of the present invention fully to those skilled in the art.Term used herein for the purpose of describing specific embodiments, is not only to be intended to limit exemplary.Singulative used herein " one ", " a kind of " and " described (the) " are intended to also comprise plural form, unless context separately offers some clarification on.It should also be understood that, when being used for this specification sheets, term " comprises " and/or " comprising " offers some clarification on and have described feature, integer, step, operation, element and/or assembly, does not exist or adds one or more other features, integer, step, operation, element, assembly and/or its group but do not get rid of.
Hereinafter with reference to accompanying drawing detailed description exemplary embodiment.
Preparation example 1
Use recycle pump mixing 15g carbon nanotube (length is 20 μ m approximately for CNT, diameter 20nm) and 985g distilled water in pretreatment baths, preparation carbon nanotube (CNT) solution.
In the front of heat exchanger, with the flow velocity of 0.4g/min, will mix with CNT solution at the gaseous oxygen of 250atm lower compression.The CNT solution (CNT mixed solution) that will mix with oxygen by heat exchanger preheats to 150-200 ℃, and drops in the pre-heaters bath by high pressure syringe pump with the flow velocity of 11g/min.Under 210 ℃ and 240atm, pre-warmed CNT mixing solutions is dropped in the finishing reactor of subcritical water state, then carry out finishing.The product of finishing is transferred to heat exchanger again, and at first be cooled to 100 ℃ by water cooler, again be cooled to subsequently the approximately temperature of 25 ℃, obtain thus the CNT of 14.3g finishing.
Preparation example 2
Use the method identical with preparation example 1 to prepare the CNT of finishing, difference is to replace oxygen as oxygenant with air.
Preparation example 3
Use the method identical with preparation example 1 to prepare the CNT of finishing, difference is to replace oxygen as oxygenant with ozone.
Preparation example 4
Use the method identical with preparation example 1 to prepare the CNT of finishing, difference is to replace oxygen as oxygenant with the superoxol of 3.4g50%.
Preparation example 5
0.2g carbon nanotube (CNT), 600g sulfuric acid and 200g nitric acid are mixed, and in 60 ℃ of heating 12 hours.Resulting materials is filtered to remove solid by filtration unit, then with the pure water washing, obtain thus the carbon nanotube of finishing.
Preparation example 6
Implement the preparation procedure identical with preparation example 1, difference is that (thickness approximately with the 11g Graphene
Width is 15nm approximately) replacement carbon nanotube (CNT).
Preparation example 7
By mix and disperse 30g use the CNT of the finishing that the method identical with preparation example 1 prepare, as the 75g styrene-based of dispersion agent/acrylic acid water soluble resin (Han Hua chemical company (Hanwha Chemical Corporation), production code member Soluryl160, weight-average molecular weight: 15,000) and the 895g pure water, use whipping device to prepare the CNT dispersion soln.
Preparation example 8
Use the method identical with preparation example 7 to prepare CNT-Graphene dispersion soln, difference is the Graphene with the finishing of the CNT of the finishing of the 7.5g use method preparation identical with the preparation example 1 method preparation identical with preparation example 6 with the 22.5g use, replaces the CNT of 30g finishing.
Preparation example 9
Use the method identical with preparation example 7 to prepare CNT-Graphene dispersion soln, difference is to use with 7.5g CNT and the 22.5g Graphene of the finishing of the method preparation identical with preparation example 1, replaces the CNT of 30g finishing.
Embodiment 1
Stir the CNT dispersion soln of 100g preparation example 7 preparations, as 100g vinylformic acid-urethane copolymers (Air Products of polymer binder, production code member Hybridur580) and the 800g pure water, so that they disperse to prepare electrically conducting coating fully in homogenizer.
Use the concave surface coating method of reel-to-reel type, the coating for preparing is coated on polyester film, making thickness (wet thickness) is 5 μ m.The film that so obtains is put into the convection current constant temperature roaster, keep the temperature 1 minute of 80 ℃ with desolventizing, prepare thus the conducting film (filming) of thermofixation.
Embodiment 2
Implement the program identical with embodiment 1, difference is 0.5wt% flow agent (BYK346) is added in the coating of embodiment 1.
Embodiment 3
Implement the program identical with embodiment 1, difference is to replace the CNT dispersion soln with the CNT-Graphene dispersion soln of 100g preparation example 8 preparations.
Embodiment 4
Implement the program identical with embodiment 1, difference is to replace the CNT dispersion soln with the CNT-Graphene dispersion soln of 100g preparation example 9 preparations.
Comparative example 1
Implement the program identical with embodiment 1 with preparation example 6, difference is that the CNT (carbon nanotube) with the surperficial unmodified of 30g replaces the carbon nanotube of finishing.
* detection method *
1. transparency is measured
Use the UV/vis spectrograph of Beckman company (Beckman Company).Use the sample for preparing the method preparation of filming.Based on air as a setting, by UV/vis spectrometer measurement transparency.Table 1 has shown the observed value at 550nm wavelength place.
2. surface hardness is measured
According to ASTM D3363 method, use the pencil scratch hardness detector surface measurements hardness of the foreign smart machine company of system (Toyoseiki Company).
3. the preparation of vacuum moulding product
Substrate has conducting film formed thereon separately, it is by embodiment and comparative example preparation, make electricity consumption or hot blast that they are heated and soften, the mould and the suction of the gap between each sample vacuum to being used for molding then is thus with the shape vacuum moulding conducting film of mould.By above-mentioned vacuum moulding, elongate substrate and coating.Compare the thickness of initial substrate and the thickness of molding substrate, the latter reduces after vacuum moulding, calculates stretch ratio (thickness of the thickness of=initial substrate/molding post moulding substrate * 100 (%)).
4. scanning electronic microscope (SEM)
The conducting film of preparation is electroplated with platinum, then used scanning electronic microscope (model: S4800, Hitachi, Ltd (Hitachi Company)) to measure.
5. the measurement of sheet resistance
Use the Loresta GP (MCP-T600) of Mitsubishi (Mitsubishi Company) to measure sheet resistance according to JISK7194/ASTM D991.
Fig. 1 is the scanning electron microscope image of the conducting film of embodiment 2 preparations.As shown in Figure 1, can confirm, be scattered in to even carbon nanotube the surface of substrate, and the tackiness agent of coating and flow agent are being incorporated on carbon nanotube between carbon nanotube each other consumingly.
Fig. 2 is the scanning electron microscope image of conducting film after vacuum moulding.Even with the conducting film after 400% stretch ratio stretching vacuum molding, carbon nanotube is also equally distributed, thereby shows uniform dispersiveness, and there is no layering with the strong combination of substrate on interface betwixt.
As illustrated in fig. 1 and 2, can find out, conducting paint composite of the present invention is eco-friendly water based conductive coating composition, and it need not to use strong acid, highly basic or organic solvent.In addition, conducting paint composite of the present invention has very superior dispersiveness and high substrate bonding strength, even can not peel off from substrate with 400% stretch ratio, and has kept excellent electroconductibility.
Table 1 has hereinafter shown embodiment 1 after the vacuum moulding and 2 and sheet resistance, transparency, surface hardness and the sheet resistance of each conducting film of comparative example 1 preparation, and in table 1 hereinafter, the stretch ratio during vacuum moulding is 400%.At this, the conducting film of embodiment 3 and 4 preparations also has similar feature to the conducting film of embodiment 1 and 2 preparations.
[table 1]
As shown in table 1, can find out, conducting film of the present invention (filming) has electroconductibility, than high 7 orders of magnitude of electroconductibility of comparative example, and conducting film of the present invention (filming) is even also kept excellent electroconductibility when 400% stretch ratio due to the dispersiveness of carbon nanotube excellence for this electroconductibility.
In addition, can find out, composition of the present invention has excellent substrate adhesion strength, compares with comparative example, and this adhesion strength is brought up to 1H from 5B, and has improved the levelling effect because the interpolation flow agent improves sheet resistance.
Conducting paint composite of the present invention is eco-friendly water based conductive coating composition, and it need not to use strong acid, highly basic or organic solvent.In addition, conducting paint composite of the present invention can form excellent and uniform conducting film, strengthen the film of coating and the adhesion strength between substrate, even the film that applies is subject to physical deformation and also can keeps very superior electroconductibility, give any substrate anti-static function, electrostatic dissipation function, electroconductibility and electromagnetic interference shield function.In addition, according to the present invention, conducting paint composite can be produced with lower cost in the short period of time in a large number.
The present invention is not limited to above-described embodiment and accompanying drawing.It will be apparent for a person skilled in the art that in the situation that do not depart from the scope and spirit of the present invention and can carry out various modifications and variations.
Therefore, purport of the present invention should not be limited to above-mentioned exemplary, claims and identical or equivalent modifications all falls in the scope and spirit of the present invention to all of described claim.
Claims (21)
1. conducting paint composite, it comprises:
By the dispersion agent that segmented copolymer is made, described segmented copolymer is comprised of hydrophilic polymer unit and hydrophobic polymer unit;
The electro-conductive material of being made by the carbon compound of finishing;
Polymer binder; And
The medium that contains water, organic solvent or its mixture.
2. conducting paint composite as claimed in claim 1, wherein said dispersion agent is styrene-based-acrylic acid water soluble resin.
3. conducting paint composite as claimed in claim 1, wherein said carbon compound is selected from the one or two or more in carbon fiber, Single Walled Carbon Nanotube, double-walled carbon nano-tube, thin multi-walled carbon nanotube and Graphene.
4. conducting paint composite as claimed in claim 1, wherein said polymer binder is vinylformic acid-urethane copolymers.
5. conducting paint composite as claimed in claim 3, the carbon compound of wherein said finishing obtains by the surface that use is selected from one or more oxygenants described carbon compound of oxidation under subcritical water or condition of supercritical water of oxygen, air, ozone, hydrogen peroxide and nitro-compound.
6. conducting paint composite as claimed in claim 3, the carbon compound of wherein said finishing are selected from one or more in carboxylic acid, nitric acid, phosphoric acid, sulfuric acid, fluoric acid, hydrochloric acid, hydrogen peroxide or its mixture by use and come the surface of the described carbon compound of oxidation to obtain.
7. conducting paint composite as claimed in claim 1, wherein modify the surface of described carbon compound, thereby make 100 parts of meters based on carbon weight, and the carbon compound of described finishing contains oxygen, nitrogen, sulphur or its mixture of 0.01-10 part by weight.
8. conducting paint composite as claimed in claim 1, wherein said carbon compound contains carbon nanotube, Graphene or its mixture, and the diameter of described carbon nanotube is 0.5-100nm, and length is 0.1-1000 μ m.
9. conducting paint composite as claimed in claim 1, wherein said conducting paint composite contains the described dispersion agent of 0.05-5wt%.
10. conducting paint composite as claimed in claim 1, wherein said conducting paint composite contains the described carbon compound of 0.1-5wt%.
11. conducting paint composite as claimed in claim 1, wherein said conducting paint composite contain the described polymer binder of 5-15wt%.
12. conducting paint composite as claimed in claim 1, wherein said conducting paint composite contain the described medium of 75-90wt%.
13. conducting paint composite as claimed in claim 1, wherein said conducting paint composite also comprise flow agent based on siloxanes as additive.
14. conducting paint composite as claimed in claim 13, wherein said conducting paint composite contain the described additive of 0.01-0.5wt%.
15. prepare the method for conducting film, it comprises:
A) will be selected from least one surface that the described conducting paint composite of any one in claim 1-14 is coated on substrate films with formation; And
B) hot blast, heat or UV are applied to described described the filming of filming to solidify.
16. method as claimed in claim 15 is at step b) after also comprise:
C) described conducting paint composite being coated on the opposed surface relative with a surface of described substrate films with formation; And
D) hot blast, heat or UV are applied to described described the filming of filming to solidify.
17. method as claimed in claim 15, wherein said substrate are polyester, polystyrene, polyimide, polycarbonate or polyolefine.
18. method as claimed in claim 15, the shape type of wherein said conducting film are thin slice or film, and described conducting film is antistatic film, conducting film, electromagnetic interference (EMI) screened film or electrode.
19. method as claimed in claim 15, wherein said coating is by being selected from a kind of mode or one or more mode parallel practices of lower group: rod applies, concave surface applies, the nick face applies, flexible coatings, scraper coating, spray application, slit coatings, roll-type coatings, screen cloth coating, ink jet printing, casting, dip-coating, flow coat, the coating of curtain formula, comma coating, identical coating, bat printing and rotary coating.
20. method as claimed in claim 19, wherein said coating is implemented by the concave surface coating method of reel-to-reel type.
21. method as claimed in claim 15 also comprises: heat and soften the described matrix with conducting film formed thereon, and with the stretch ratio of 300-500%, to transport or to preserve shape stretching and the described substrate of molding of electronic component pallet used.
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KR1020110068874A KR20120006458A (en) | 2010-07-12 | 2011-07-12 | Conductive paint composition and the method of conductive film using thereof |
PCT/KR2011/005109 WO2012008738A2 (en) | 2010-07-12 | 2011-07-12 | Conductive coating composition and method for manufacturing a conductive layer using same |
KR10-2011-0068874 | 2011-07-12 |
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EP (1) | EP2594613B1 (en) |
JP (1) | JP5727604B2 (en) |
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CN (1) | CN103108923B (en) |
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Cited By (20)
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Also Published As
Publication number | Publication date |
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WO2012008738A2 (en) | 2012-01-19 |
TWI433902B (en) | 2014-04-11 |
JP5727604B2 (en) | 2015-06-03 |
ES2607961T3 (en) | 2017-04-04 |
TW201209114A (en) | 2012-03-01 |
WO2012008738A3 (en) | 2012-05-18 |
EP2594613A2 (en) | 2013-05-22 |
US20130207294A1 (en) | 2013-08-15 |
EP2594613B1 (en) | 2016-09-21 |
CN103108923B (en) | 2016-03-23 |
KR20160117396A (en) | 2016-10-10 |
JP2013537570A (en) | 2013-10-03 |
KR20120006458A (en) | 2012-01-18 |
EP2594613A4 (en) | 2014-07-23 |
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