CN103106558A - Assembly line product packaging information on-line monitoring system and method - Google Patents

Assembly line product packaging information on-line monitoring system and method Download PDF

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Publication number
CN103106558A
CN103106558A CN201310012288XA CN201310012288A CN103106558A CN 103106558 A CN103106558 A CN 103106558A CN 201310012288X A CN201310012288X A CN 201310012288XA CN 201310012288 A CN201310012288 A CN 201310012288A CN 103106558 A CN103106558 A CN 103106558A
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information
code
streamline
packing
server
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CN201310012288XA
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CN103106558B (en
Inventor
吴秋蓉
陈建刚
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Guangzhou Width Information Technology Co Ltd
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Guangzhou Width Information Technology Co Ltd
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Abstract

The invention discloses an assembly line product packaging information on-line monitoring system which comprises a main conveyor belt. The main conveyor belt is used for conveying products which are printed with two-dimension code image identification. The main conveyor belt is connected with a distributary mechanism, the other end of the distributary mechanism is connected with more than two distributary conveyor belts, and the other ends of the distributary conveyor belts are connected with a packing mechanism of the products. An inflow end and an outflow end of each distributary conveyor belt are both provided with a sensor which is used for counting, the sensors are both connected with a server, and server electrical signals are connected with a two-dimension code identification device. The invention further discloses an assembly line product packaging information on-line monitoring method using the assembly line product packaging information on-line monitoring system. The assembly line product packaging information on-line monitoring system and the method have the advantages that small scale transformation can be conducted on an existing assembly line so as to achieve the orderly management of the products on the assembly line under the condition that assembly line efficiency can not be influenced, and moreover, the degree of automation is high, and human intervention is basically of no need in the process.

Description

Packing of product information online monitoring system and method on streamline
Technical field
The present invention relates to information management technique on product line, particularly packing of product information online monitoring system and method on a kind of streamline.
Background technology
The quality of product is the topmost problem that the consumer worries always, and this worry is the quality from product itself on the one hand, on the other hand more deception from fake and inferior commodities.businessman is in order to make the brand of self, improve the market competitiveness, all formulated strict quality supervision system in enterprises and industry inside, but from market environment, only also to be nowhere near by enterprise oneself constraint sole mass, more need the whole society to the commodity management that exercises supervision, make the consumer can obtain anywhere or anytime guaranteeing any information of product quality, make commodity invest market from producing to, again in the whole process of being bought by the consumer, can be by effective supervision and management, could fundamentally stop like this fake and inferior commodities and enter certified products market.
The most initial and effective anti-counterfeiting information that product can be inquired about after the information of the links of production phase is to become commodity in the future, the streamline of most enterprise has all formed stable running status, all can there be great risk in transformation, so guarantee under the prerequisite that does not affect efficient, streamline to be transformed, just need a kind of new technology to come balance risk and purpose.Under a kind of like this background, the applicant utilizes the planar bar code technology (i.e. " Z-code ") of self grasping to develop a cover product on streamline to be carried out the management system of orderly management and information association, with convenient to having the transformation of streamline now.At present, a lot of enterprise products generally all will just can be completed final packaging through multi-stage diffluence on streamline, and Management of Modern Physical Distribution will be accomplished accurate management, need to realize the related of product and packing case.The order that guarantees the rear product of shunting is that a key place of present streamline transformation is also difficult point.
Summary of the invention
Task of the present invention is exactly will be for above-mentioned technical matters, packing of product information online monitoring system on the streamline of product on a kind of management flow waterline that can be orderly is provided, this system be by the product on streamline is carried out orderly management, and then the purpose that is associated of the information that reaches the information that makes product and external packing, this is the inquiry merchandise resources, prevent the most effectively one of means of falsifying.The characteristics of native system are that automaticity is high in whole process, and are simple to the transformation of production line.
Technological means: the invention discloses packing of product information online monitoring system on a kind of streamline, comprise a main belt that is used for transmitting the product that is printed on the image in 2 D code sign, be connected with a diversion mechanism with main belt, the other end of diversion mechanism is connected with the shunting travelling belt more than two, the other end of shunting travelling belt is connected with the boxing mechanism of product, inflow end and outflow end at every shunting travelling belt are equipped with for the sensor of counting, and sensor all is connected with a server; Wherein:
The sensor that is used for counting: be used for recording respectively the product number that flows into and flow out the shunting travelling belt;
Server comprises memory module and statistical module: the memory module storage flow is through the two-dimension code data of the product of main belt, and the signal that itself and sensor send is mated; The sensor signal that the statistical module utilization receives, the order of the product on each shunting travelling belt being carried out ordered arrangement and obtaining the product introduction package mechanism by logical operation;
Server is provided with a front end data receiving port, and product its 2 D code information before entering main belt is sent into described memory module by the data receiver oral instructions.
Perhaps comprise the image in 2 D code acquisition module, this image in 2 D code acquisition module is arranged on main belt and is connected with server, is used for gathering product image in 2 D code data, sends it back described server analysis decoding, sets up the Product stack before shunting; And comprise that one rejects module, and this module is arranged between image in 2 D code acquisition module and described diversion mechanism, and its effect is that the product that the image in 2 D code acquisition module can not be identified is rejected from main belt.The image in 2 D code acquisition module comprises high-speed industrial camera and photoelectric sensor, and photoelectric sensor is used for the arrival of induction product and gets phase position, and sends the shooting of signal controlling high-speed industrial camera and get phase.
And be connected with two-dimension code recognition device with the server electric signal, and this two-dimension code recognition device is used for when the Product stack multilated on the shunting travelling belt, Product stack being revised, and two-dimension code recognition device is a wireless scanner.
The invention also discloses a kind of packing of product information on-line monitoring method on streamline, the method is based on packing of product information online monitoring system realization on above-mentioned streamline, and the different phase according to product process on streamline comprises the following steps:
A, enter diversion mechanism before, server obtains 2 D code information, the storage 2 D code information and shunt front sequence according to the formation of product of product;
B, enter diversion mechanism after, server carries out logical operation according to the signal that each sensor that is arranged on shunting travelling belt inlet end sends it back, obtain number and the Product stack of product on every shunting travelling belt, and sensor identification signal and its 2 D code information of each product is complementary;
C, when shunting moves on travelling belt, if Product stack changes, utilize two-dimension code recognition device that the Product stack of travelling belt is modified;
D, when be about to flowing out the shunting travelling belt, utilize the sensor record that is arranged on shunting travelling belt outflow end to enter product number and the order of boxing mechanism.
In a step, the product 2 D code information is to collect by being arranged on main belt front-end equipment before, and sends server to; Perhaps in a step, the product 2 D code information is by the image in 2 D code acquisition module collection that is arranged on main belt, and sends it back server analysis decoding, with discernible information storage; When running into unrecognizable image in 2 D code, notice is rejected module corresponding product is rejected from main belt.
Beneficial effect: 1, simple to existing streamline reforming mode, only need at the import and export place of every shunt line, the sensing counter to be set, perhaps simultaneously the image in 2 D code acquisition module is set on main stream line and gets final product; 2, the transformation small scale, can not exert an influence to the former efficient of streamline; 3, automaticity is high, substantially need not manual intervention in whole process.
Description of drawings
Fig. 1 is schematic diagram of the present invention.
Embodiment
Embodiment 1:
The invention discloses packing of product information online monitoring system on a kind of streamline, be characterized in that the count signal that 2 D code information and sensor with product collect is complementary, and carries out orderly management to the formation of product.as shown in Figure 1, comprise a main belt 1 that is used for transmitting the product that is printed on the image in 2 D code sign, be connected with a diversion mechanism 2 with main belt, the other end of diversion mechanism 2 is connected with two shunting travelling belt LineA and LineB, the other end of shunting travelling belt is connected with the boxing mechanism of product, inflow end at every shunting travelling belt is equipped with for the sensors A 1 and the B1 that count, outflow end every minute flow sensor is equipped with for the sensors A 2 and the B2 that count, sensor all is connected with a server (not expressing in figure), and be connected with a two-dimension code recognition device 5 with the server electric signal, image in 2 D code acquisition module 3 and rejecting module 4.Image in 2 D code acquisition module 3 is arranged on main belt and is connected with server, rejects module 4 and is arranged between image in 2 D code acquisition module 3 and diversion mechanism 2, wherein:
The sensor that is used for counting: be used for recording respectively the product number that flows into and flow out the shunting travelling belt;
Server comprises memory module and statistical module: the memory module storage flow is through the two-dimension code data of the product of main belt, and the signal that itself and sensor send is mated; The sensor signal that the statistical module utilization receives, the order of the product on each shunting travelling belt being carried out ordered arrangement and obtaining the product introduction package mechanism by logical operation;
Two-dimension code recognition device: be a wireless scanner, be used for when the Product stack multilated on the shunting travelling belt, Product stack being revised;
Image in 2 D code acquisition module: be used for gathering product image in 2 D code data, send it back described server analysis decoding, set up the Product stack before shunting.This module comprises high-speed industrial camera and photoelectric sensor, and photoelectric sensor is used for the arrival of induction product and gets phase position, and sends the shooting of signal controlling high-speed industrial camera and get phase.
Reject module: be arranged between image in 2 D code acquisition module and diversion mechanism, its effect is that the product that the image in 2 D code acquisition module can not be identified is rejected from main belt.
Above-described embodiment is the general type of system disclosed in this invention, and being does not mainly have the situation of record product formation when entering main belt for product.For some streamlines, product has just formed and has been recorded Product stack at the front end system that is connected with this system, only need this moment a front end data receiving port is set on server, the queuing message that product formed before entering main belt is sent into memory module by the data receiver oral instructions.
Embodiment 2:
The invention also discloses a kind of packing of product information on-line monitoring method on streamline, the method is based on packing of product information online monitoring system realization on above-mentioned streamline, and the different phase according to product process on streamline comprises the following steps:
A, enter diversion mechanism before, server obtains 2 D code information, the storage 2 D code information and shunt front sequence according to the formation of product of product;
B, enter diversion mechanism after, server carries out logical operation according to the signal that each sensor that is arranged on shunting travelling belt inlet end sends it back, obtain number and the Product stack of product on every shunting travelling belt, and sensor identification signal and its 2 D code information of each product is complementary;
C, when shunting moves on travelling belt, if Product stack changes, such as having found substandard product, need product is rejected from the shunting travelling belt, utilize two-dimension code recognition device that the Product stack of travelling belt is modified this moment;
D, when be about to flowing out the shunting travelling belt, utilize the sensor record that is arranged on shunting travelling belt outflow end to enter product number and the order of boxing mechanism.
After above-mentioned steps, product will be boxed mechanism packing, and stamps the two-dimension code sign on packing case, and carries out information association, completes the related of extranal packing box and product.
In a step, the product 2 D code information is to collect by being arranged on main belt front-end equipment before, and sends server to; Perhaps in a step, the product 2 D code information is by the image in 2 D code acquisition module collection that is arranged on main belt, and sends it back server analysis decoding, with discernible information storage; When running into unrecognizable image in 2 D code, notice is rejected module corresponding product is rejected from main belt.

Claims (9)

1. packing of product information online monitoring system on a streamline, comprise a main belt that is used for transmitting the product that is printed on the image in 2 D code sign, be connected with a diversion mechanism with main belt, the other end of diversion mechanism is connected with the shunting travelling belt more than two, the other end of shunting travelling belt is connected with the boxing mechanism of product, it is characterized in that: inflow end and outflow end at described every shunting travelling belt are equipped with for the sensor of counting, and sensor all is connected with a server; Wherein:
The sensor that is used for counting: be used for recording respectively the product number that flows into and flow out the shunting travelling belt;
Server comprises memory module and statistical module: the memory module storage flow is through the two-dimension code data of the product of main belt, and the signal that itself and sensor send is mated; The sensor signal that the statistical module utilization receives, the order of the product on each shunting travelling belt being carried out ordered arrangement and obtaining the product introduction package mechanism by logical operation.
2. packing of product information online monitoring system on streamline according to claim 1, it is characterized in that: described server is provided with a front end data receiving port, and product its 2 D code information before entering main belt is sent into described memory module by the data receiver oral instructions.
3. packing of product information online monitoring system on streamline according to claim 1, it is characterized in that: comprise the image in 2 D code acquisition module, this image in 2 D code acquisition module is arranged on main belt and is connected with server, be used for gathering product image in 2 D code data, send it back described server analysis decoding, set up the front Product stack of shunting; And comprise that one rejects module, and this module is arranged between image in 2 D code acquisition module and described diversion mechanism, and its effect is that the product that the image in 2 D code acquisition module can not be identified is rejected from main belt.
4. packing of product information online monitoring system on streamline according to claim 3, it is characterized in that: described image in 2 D code acquisition module comprises high-speed industrial camera and photoelectric sensor, photoelectric sensor is used for the arrival of induction product and gets phase position, and sends the shooting of signal controlling high-speed industrial camera and get phase.
5. packing of product information online monitoring system on according to claim 1-4 described streamlines of arbitrary claim, it is characterized in that: on described streamline, packing of product information online monitoring system comprises the two-dimension code recognition device that is connected with the server electric signal, this two-dimension code recognition device is used for when the Product stack multilated on the shunting travelling belt, Product stack being revised.
6. packing of product information online monitoring system on streamline according to claim 5, it is characterized in that: described two-dimension code recognition device is a wireless scanner.
7. packing of product information on-line monitoring method on a streamline, it is characterized in that: the method is based on packing of product information online monitoring system realization on the described arbitrary streamline of claim 1-6, different phase according to product process on streamline comprises the following steps:
A, enter diversion mechanism before, server obtains 2 D code information, the storage 2 D code information and shunt front sequence according to the formation of product of product;
B, enter diversion mechanism after, server carries out logical operation according to the signal that each sensor that is arranged on shunting travelling belt inlet end sends it back, obtain number and the Product stack of product on every shunting travelling belt, and sensor identification signal and its 2 D code information of each product is complementary;
C, when shunting moves on travelling belt, if Product stack changes, utilize two-dimension code recognition device that the Product stack of travelling belt is modified;
D, when be about to flowing out the shunting travelling belt, utilize the sensor record that is arranged on shunting travelling belt outflow end to enter product number and the order of boxing mechanism.
8. packing of product information on-line monitoring method on streamline according to claim 7 is characterized in that: in described a step, the product 2 D code information is to be collected by the front-end equipment that is arranged on before main belt, and sends server to.
9. packing of product information on-line monitoring method on streamline according to claim 7, it is characterized in that: in described a step, the product 2 D code information is by the image in 2 D code acquisition module collection that is arranged on main belt, and send it back server analysis decoding, with discernible information storage; When running into unrecognizable image in 2 D code, notice is rejected module corresponding product is rejected from main belt.
CN201310012288.XA 2013-01-14 2013-01-14 Packing of product information online monitoring system and method on streamline Active CN103106558B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103544465A (en) * 2013-10-31 2014-01-29 深圳市威富多媒体有限公司 Method and device for decoding and identifying two-dimensional bar codes
CN104408497A (en) * 2014-12-10 2015-03-11 南京橙红信息科技有限公司 Product recycling system and online detection method based on full-angle two-dimensional code
CN105844282A (en) * 2016-06-14 2016-08-10 上海贝特威自动化科技有限公司 Method for detecting defects of fuel injection nozzle O-Ring through line scanning camera
CN106796678A (en) * 2014-10-09 2017-05-31 利乐拉瓦尔集团及财务有限公司 Quality monitoring in packaging line
CN110108722A (en) * 2019-06-04 2019-08-09 北京慧眼智行科技有限公司 A kind of detection method and system

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EP0851375A1 (en) * 1996-12-30 1998-07-01 Datalogic S.P.A. Method of reading an object-applied bar code
CN101885391A (en) * 2010-06-04 2010-11-17 北京赛腾工业标识系统有限公司 Device and method for acquiring product coded identifier information
CN102054212A (en) * 2009-11-05 2011-05-11 北京嘉华通软科技有限公司 Electronic monitoring code management detecting system and automatic scanning removing device thereof
CN102241284A (en) * 2011-05-11 2011-11-16 南安市信捷机械有限公司 Novel full-automatic efficient ceramic tile package producing equipment

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Publication number Priority date Publication date Assignee Title
EP0851375A1 (en) * 1996-12-30 1998-07-01 Datalogic S.P.A. Method of reading an object-applied bar code
CN102054212A (en) * 2009-11-05 2011-05-11 北京嘉华通软科技有限公司 Electronic monitoring code management detecting system and automatic scanning removing device thereof
CN101885391A (en) * 2010-06-04 2010-11-17 北京赛腾工业标识系统有限公司 Device and method for acquiring product coded identifier information
CN102241284A (en) * 2011-05-11 2011-11-16 南安市信捷机械有限公司 Novel full-automatic efficient ceramic tile package producing equipment

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103544465A (en) * 2013-10-31 2014-01-29 深圳市威富多媒体有限公司 Method and device for decoding and identifying two-dimensional bar codes
CN103544465B (en) * 2013-10-31 2016-08-17 深圳市威富多媒体有限公司 A kind of decoding two-dimensional bar code recognition methods and device
CN106796678A (en) * 2014-10-09 2017-05-31 利乐拉瓦尔集团及财务有限公司 Quality monitoring in packaging line
CN104408497A (en) * 2014-12-10 2015-03-11 南京橙红信息科技有限公司 Product recycling system and online detection method based on full-angle two-dimensional code
CN105844282A (en) * 2016-06-14 2016-08-10 上海贝特威自动化科技有限公司 Method for detecting defects of fuel injection nozzle O-Ring through line scanning camera
CN105844282B (en) * 2016-06-14 2019-10-25 上海贝特威自动化科技有限公司 A method of atomizer O-Ring defect is detected with line scan camera
CN110108722A (en) * 2019-06-04 2019-08-09 北京慧眼智行科技有限公司 A kind of detection method and system

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