CN103090224B - Light-emitting diode lamp and lighting method based on light-emitting diode lamp - Google Patents
Light-emitting diode lamp and lighting method based on light-emitting diode lamp Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及发光二极管(LED,Light Emitting Diode)技术,尤其涉及一种多面全向发光型发光二极管灯具及基于发光二极管灯具的发光方法。The invention relates to light emitting diode (LED, Light Emitting Diode) technology, in particular to a multi-faceted omnidirectional light emitting diode lamp and a lighting method based on the light emitting diode lamp.
背景技术Background technique
液晶显示器(LCD,Liquid Crystal Display)本身为非发光的显示元件,需要在LCD面板上设置发光源,才能达到发光及显示的效果。现有技术中,背光模组(BLU,Back light unit)灯条是向LCD提供背面光源的光学组件。通常,BLU接收LED、冷阴极荧光灯(CCFL,Cold Cathode Fluorescent Lamp)、或电激发光元件(EL,Electro Luminescence)三种方式提供的光源,对光线进行反射和聚光,形成发光源。Liquid Crystal Display (LCD, Liquid Crystal Display) itself is a non-luminous display element, and it is necessary to set a light source on the LCD panel to achieve the effect of light emission and display. In the prior art, a backlight unit (BLU, Back light unit) light bar is an optical component that provides a back light source for an LCD. Usually, BLU receives the light source provided by LED, cold cathode fluorescent lamp (CCFL, Cold Cathode Fluorescent Lamp), or electroluminescent element (EL, Electro Luminescence), and reflects and concentrates the light to form a light source.
随着LED技术的广泛应用,LED灯具已开始大量地应用于室内照明中。但现有的LED灯具主要采用反光器件和导光器件来配光,光损失比较大;同时,散热体位置被反光器件和导光器件占用,散热效率较低、光源功率偏小;而且,采用单一的出光面向外出光,出光角度小,导致发光不均匀,发光质量较低,从而影响用户的舒适性体验。With the wide application of LED technology, LED lamps have begun to be widely used in indoor lighting. However, the existing LED lamps mainly use reflective devices and light guide devices to distribute light, and the light loss is relatively large; at the same time, the position of the radiator is occupied by the reflective devices and light guide devices, so the heat dissipation efficiency is low and the power of the light source is relatively small; moreover, using A single light-emitting surface faces the outgoing light, and the light-emitting angle is small, resulting in uneven light emission and low light quality, which affects the user's comfort experience.
发明内容Contents of the invention
本发明的实施例提供一种发光二极管灯具,提高发光质量。Embodiments of the present invention provide a light-emitting diode lamp, which improves the quality of light emission.
本发明的实施例还提供一种基于发光二极管灯具的发光方法,提高发光质量。The embodiment of the present invention also provides a lighting method based on a light-emitting diode lamp, which improves the lighting quality.
根据本发明的一个方面,提供了一种发光二极管灯具,包括:灯头、出光罩、散热体、发光二极管以及发光二极管基板,其中,According to one aspect of the present invention, a light-emitting diode lamp is provided, including: a lamp holder, a light-emitting cover, a radiator, a light-emitting diode, and a light-emitting diode substrate, wherein,
所述出光罩和散热体的数量为至少两个,为中空的半圆管状,半圆管状的出光罩与半圆管状的散热体通过卡扣位进行粘合,形成圆管;The number of the light emitting cover and the heat sink is at least two, which are hollow semicircular tubes, and the semicircular tubular light emitting cover and the semicircular tubular heat sink are bonded to form a round tube;
所述出光罩位于发光二极管灯具外侧,散热体位于发光二极管灯具内侧;The light emitting cover is located outside the LED lamp, and the radiator is located inside the LED lamp;
所述出光罩和散热体的两端分别交汇,底端容置在灯头内,顶端通过锁紧帽固定在一起;The two ends of the light emitting cover and the heat sink meet respectively, the bottom end is accommodated in the lamp holder, and the top end is fixed together by a locking cap;
所述发光二极管基板沿圆管径向方向,固定在中空的圆管内;The light-emitting diode substrate is fixed in the hollow circular tube along the radial direction of the circular tube;
所述发光二极管沿圆管径向方向,均匀设置在发光二极管基板上朝向出光罩的一侧。The light-emitting diodes are evenly arranged on the side of the light-emitting diode substrate facing the light output cover along the radial direction of the circular tube.
较佳地,所述出光罩与散热体的数量均为3。Preferably, the number of the light outlet cover and the heat sink is three.
较佳地,所述灯头为E27灯头。Preferably, the lamp cap is an E27 lamp cap.
较佳地,所述三个出光罩在空间中均匀分布,形成发光二极管灯具的外轮廓。Preferably, the three light outlet covers are evenly distributed in space to form the outer contour of the LED lamp.
较佳地,所述出光罩的外轮廓面为出光面,采用曲线结构。Preferably, the outer contour surface of the light exit mask is a light exit surface and adopts a curved structure.
较佳地,所述曲线结构为圆弧,所述出光面呈圆弧状向外凸出。Preferably, the curved structure is an arc, and the light-emitting surface protrudes outward in an arc.
较佳地,所述发光二极管基板采用软玻纤基板,设置并固定在散热体中。Preferably, the light-emitting diode substrate is a soft glass fiber substrate, which is arranged and fixed in the radiator.
较佳地,所述发光二极管基板采用小于0.2mm的软玻纤基板。Preferably, the LED substrate adopts a soft glass fiber substrate smaller than 0.2mm.
较佳地,所述发光二极管采用实用大角度出光的贴片型小功率发光二极管。Preferably, the light-emitting diodes are patch-type low-power light-emitting diodes that emit light at a large angle.
较佳地,所述出光罩采用带有扩散添加剂的半透明塑胶材质。Preferably, the light outlet cover is made of translucent plastic material with diffusion additives.
较佳地,所述散热体采用铝合金或锌合金制造,并在散热体的内外轮廓面,喷涂白色的散热涂料。Preferably, the radiator is made of aluminum alloy or zinc alloy, and white heat dissipation paint is sprayed on the inner and outer contours of the radiator.
较佳地,所述灯头内部进一步设置有驱动发光二极管的驱动电路板,所述驱动电路板通过软导线与所述发光二极管基板上安装的发光二极管连接。Preferably, a drive circuit board for driving light emitting diodes is further provided inside the lamp head, and the drive circuit board is connected to the light emitting diodes mounted on the light emitting diode substrate through flexible wires.
根据本发明的另一个方面,提供了一种基于发光二极管灯具的发光方法,该方法包括:According to another aspect of the present invention, a lighting method based on a light-emitting diode lamp is provided, the method comprising:
预先设置至少两个中空的半圆管状的出光罩和散热体,为,半圆管状的出光罩与半圆管状的散热体通过卡扣位进行粘合,形成圆管;At least two hollow semicircular tubular light emitting covers and heat sinks are pre-set, so that the semicircular tubular light emitting covers and the semicircular tubular heat sinks are bonded to form a round tube;
设置所述出光罩位于发光二极管灯具外侧,散热体位于发光二极管灯具内侧,出光罩和散热体的两端分别交汇,底端容置在灯头内,顶端通过锁紧帽固定在一起;The light emitting cover is arranged outside the light-emitting diode lamp, and the heat sink is located inside the light-emitting diode lamp. The two ends of the light emitting cover and the heat sink meet respectively, the bottom end is accommodated in the lamp head, and the top end is fixed together by a locking cap;
沿圆管径向方向,设置发光二极管基板并固定在中空的圆管内,沿圆管径向方向,设置发光二极管并均匀布置在发光二极管基板上朝向出光罩的一侧;Along the radial direction of the circular tube, the light-emitting diode substrate is arranged and fixed in the hollow circular tube; along the radial direction of the circular tube, the light-emitting diode is arranged and evenly arranged on the side of the light-emitting diode substrate facing the light-emitting mask;
将所述灯头、出光罩、散热体、发光二极管以及发光二极管基板组成发光二极管灯具;Combining the lamp holder, light emitting cover, heat sink, light emitting diode and light emitting diode substrate into a light emitting diode lamp;
对各圆管内均匀设置的发光二极管通电,发光二极管发光,经散热体进行散热,并经出光罩出光。The light-emitting diodes uniformly arranged in each circular tube are energized, and the light-emitting diodes emit light, dissipate heat through the radiator, and emit light through the light-emitting cover.
其中,在将所述灯头、出光罩、散热体、发光二极管以及发光二极管基板组成发光二极管灯具之前,该方法进一步包括:Wherein, before the lamp cap, the light-emitting cover, the radiator, the light-emitting diode and the light-emitting diode substrate are combined into a light-emitting diode lamp, the method further includes:
在灯头内部设置驱动发光二极管的驱动电路板,所述驱动电路板通过软导线与所述发光二极管基板上安装的发光二极管连接。A driving circuit board for driving the light-emitting diodes is arranged inside the lamp head, and the driving circuit board is connected with the light-emitting diodes mounted on the light-emitting diode substrate through flexible wires.
其中,所述出光罩的外轮廓面为出光面,采用圆弧结构,出光面呈圆弧状向外凸出。Wherein, the outer contour surface of the light-emitting mask is a light-emitting surface, which adopts an arc structure, and the light-emitting surface protrudes outward in an arc shape.
由上述技术方案可见,本发明实施例提供的一种发光二极管灯具及基于发光二极管灯具的发光方法,发光二极管灯具包括:灯头、出光罩、散热体、发光二极管以及发光二极管基板,其中,所述出光罩和散热体的数量为两个以上,为中空的半圆管状,半圆管状的出光罩与半圆管状的散热体通过卡扣位进行粘合,形成圆管;所述出光罩位于发光二极管灯具外侧,散热体位于发光二极管灯具内侧;所述出光罩和散热体的两端分别交汇,底端容置在灯头内,顶端通过锁紧帽固定在一起;所述发光二极管基板沿圆管径向方向,固定在中空的圆管内;所述发光二极管沿圆管径向方向,均匀设置在发光二极管基板上朝向出光罩的一侧。It can be seen from the above technical solutions that the embodiments of the present invention provide an LED lamp and a lighting method based on the LED lamp. The LED lamp includes: a lamp holder, a light outlet cover, a heat sink, a LED, and a LED substrate, wherein the There are more than two light emitting covers and radiators, which are hollow semicircular tubes, and the semicircular tubular light emitting covers and semicircular tubular radiators are bonded to form a round tube through buckling positions; the light emitting covers are located outside the LED lamps , the heat sink is located inside the light-emitting diode lamp; the two ends of the light-emitting cover and the heat sink meet respectively, the bottom end is accommodated in the lamp head, and the top end is fixed together by a locking cap; the light-emitting diode substrate is arranged along the radial direction of the circular tube , fixed in a hollow circular tube; the light-emitting diodes are evenly arranged on the side of the light-emitting diode substrate facing the light-emitting cover along the radial direction of the circular tube.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,以下将对实施例或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,以下描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员而言,还可以根据这些附图所示实施例得到其它的实施例及其附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Apparently, the drawings in the following description are only some embodiments of the present invention, and those skilled in the art can obtain other embodiments and their drawings according to the embodiments shown in these drawings.
图1为本发明实施例发光二极管灯具主视结构示意图。Fig. 1 is a schematic diagram of the front structure of a light-emitting diode lamp according to an embodiment of the present invention.
图2为本发明实施例沿图1中A-A进行剖视的剖视结构示意图。FIG. 2 is a schematic cross-sectional structural diagram of an embodiment of the present invention taken along AA in FIG. 1 .
图3为本发明实施例发光二极管灯具立体结构示意图。Fig. 3 is a schematic diagram of a three-dimensional structure of a light-emitting diode lamp according to an embodiment of the present invention.
图4为本发明实施例出光罩及散热体的空间位置示意图。FIG. 4 is a schematic diagram of the spatial positions of the photomask and the radiator according to the embodiment of the present invention.
图5为本发明实施例LED灯具中LED的安装位置示意图。Fig. 5 is a schematic diagram of the installation position of the LED in the LED lamp according to the embodiment of the present invention.
图6为本发明实施例灯头的半剖视结构示意图。Fig. 6 is a schematic diagram of a semi-sectional structure of a lamp cap according to an embodiment of the present invention.
图7为本发明实施例基于发光二极管灯具的发光方法流程示意图。FIG. 7 is a schematic flowchart of a light emitting method based on a light emitting diode lamp according to an embodiment of the present invention.
具体实施方式Detailed ways
以下将结合附图对本发明各实施例的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施例,都属于本发明所保护的范围。The technical solutions of the various embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
现有的LED灯具,采用单一的出光面向外出光,出光角度小,导致发光不均匀,发光质量较低,从而影响用户的舒适性体验。Existing LED lamps use a single light-emitting surface to emit light, and the light-emitting angle is small, resulting in uneven light emission and low light quality, thereby affecting the user's comfort experience.
根据能源之星的要求以及一些习惯于白炽灯照明的用户来说,大角度的出光方式非常重要,可以使得发光均匀,发光质量较高,从而提升用户的舒适性体验。According to the requirements of Energy Star and some users who are accustomed to incandescent lighting, the large-angle light emission method is very important, which can make the light even and high in quality, thereby improving the comfort experience of users.
本发明实施例中,提出一种用于室内照明的多面全向发光型LED灯具,设置多个均匀的出光面,这样,发光角度大,出光效率高,发光质量高;同时,为了体现LED灯具作为新光源一些独特优势,LED灯具的整体造型为花瓣形状,每瓣的分布均匀一致,能够满足市场的最新需求。In the embodiment of the present invention, a multi-faceted omnidirectional light-emitting LED lamp for indoor lighting is proposed, with multiple uniform light-emitting surfaces, so that the light-emitting angle is large, the light-emitting efficiency is high, and the luminous quality is high; at the same time, in order to reflect the LED lamp As some unique advantages of new light sources, the overall shape of LED lamps is in the shape of petals, and the distribution of each petal is uniform, which can meet the latest needs of the market.
图1为本发明实施例发光二极管灯具主视结构示意图。Fig. 1 is a schematic diagram of the front structure of a light-emitting diode lamp according to an embodiment of the present invention.
图2为本发明实施例沿图1中A-A进行剖视的剖视结构示意图。FIG. 2 is a schematic cross-sectional structural diagram of an embodiment of the present invention taken along AA in FIG. 1 .
图3为本发明实施例发光二极管灯具立体结构示意图。Fig. 3 is a schematic diagram of a three-dimensional structure of a light-emitting diode lamp according to an embodiment of the present invention.
参见图1至图3,该发光二极管灯具包括:灯头101、出光罩102、散热体103、发光二极管104以及发光二极管基板105,其中,Referring to Fig. 1 to Fig. 3, the light emitting diode lamp includes: a lamp cap 101, a light outlet cover 102, a radiator 103, a light emitting diode 104 and a light emitting diode substrate 105, wherein,
出光罩102和散热体103的数量为两个以上,为中空的半圆管状,半圆管状的出光罩102与半圆管状的散热体103通过卡扣位进行粘合,形成圆管;The number of the light emitting cover 102 and the heat sink 103 is more than two, which are hollow semicircular tubes, and the semicircular tubular light emitting cover 102 and the semicircular tubular heat sink 103 are bonded through the buckle position to form a round tube;
出光罩102位于发光二极管灯具外侧,散热体103位于发光二极管灯具内侧;The light emitting cover 102 is located outside the LED lamp, and the radiator 103 is located inside the LED lamp;
出光罩102和散热体103的两端分别交汇,底端容置在灯头101内,顶端通过锁紧帽固定在一起;The two ends of the light emitting cover 102 and the radiator 103 meet respectively, the bottom end is accommodated in the lamp holder 101, and the top end is fixed together by a locking cap;
发光二极管基板105沿圆管径向方向,固定在中空的圆管内;The LED substrate 105 is fixed in the hollow circular tube along the radial direction of the circular tube;
发光二极管104沿圆管径向方向,均匀设置在发光二极管基板105上朝向出光罩102的一侧。The light emitting diodes 104 are evenly arranged on the side of the light emitting diode substrate 105 facing the light output cover 102 along the radial direction of the circular tube.
其中,in,
灯头可以是通用的E27灯头。The lamp cap can be a general E27 lamp cap.
较佳地,出光罩102与散热体103的数量均为3,当然,实际应用中,出光罩102与散热体103的数量也可以设置为2、4或其它数值。本发明实施例中,以出光罩102与散热体103的数量均为3为例进行说明。Preferably, the number of light emitting covers 102 and heat sinks 103 is three, of course, in practical applications, the number of light emitting covers 102 and heat sinks 103 can also be set to 2, 4 or other values. In the embodiment of the present invention, the number of the light emitting cover 102 and the number of heat sinks 103 are both 3 for illustration.
出光罩102与散热体103粘合形成圆管,3个圆管两端分别交汇,圆管的顶端为LED灯具的顶端,通过锁紧帽固定在一起;圆管的底端容置在灯头101中,即通过灯头101拼接在一起。The light emitting cover 102 and the radiator 103 are bonded to form a round tube, and the two ends of the three round tubes meet respectively, and the top of the round tube is the top of the LED lamp, which is fixed together by a locking cap; , that is, through the lamp holder 101 to splice together.
图4为本发明实施例出光罩及散热体的空间位置示意图。参见图4,三个出光罩102在空间中均匀分布,即相互成120度夹角,形成LED灯具的外轮廓,出光罩102的外轮廓面为出光面,采用曲线结构。本发明实施例中,LED灯具包括三个出光面,每一出光罩102的外轮廓面对应一出光面,较佳地,每一出光面呈圆弧状向外凸出,即曲线结构为圆弧。因此,能够使LED发出的光线进行360度发散,从而可以达到传统白炽灯泡的出光效果。FIG. 4 is a schematic diagram of the spatial positions of the photomask and the radiator according to the embodiment of the present invention. Referring to FIG. 4 , three light emitting covers 102 are evenly distributed in space, that is, forming an angle of 120 degrees with each other to form the outer contour of the LED lamp. The outer contour surface of the light emitting cover 102 is the light emitting surface, which adopts a curved structure. In the embodiment of the present invention, the LED lamp includes three light-emitting surfaces, and the outer contour surface of each light-emitting cover 102 corresponds to a light-emitting surface. Preferably, each light-emitting surface protrudes outward in an arc shape, that is, the curve structure is arc. Therefore, the light emitted by the LED can be diverged in 360 degrees, so that the light emitting effect of the traditional incandescent light bulb can be achieved.
实际应用中,LED灯具在工作过程中产生大量的热量,因而,需要将产生的热量散发掉,才能保障LED灯具稳定正常的工作。本发明实施例中,参见图2,出光罩102的剖视面为圆环的半圆环,散热体的剖视面为该圆环的另一半圆环,出光罩102与散热体103通过卡扣位进行粘合,以此保证强度。In practical applications, LED lamps generate a large amount of heat during the working process. Therefore, the generated heat needs to be dissipated to ensure the stable and normal operation of the LED lamps. In the embodiment of the present invention, referring to FIG. 2 , the sectional surface of the light emitting cover 102 is a semicircular ring, and the sectional surface of the heat sink is the other half of the circular ring. The light emitting cover 102 and the radiating body 103 pass through The buckle is glued for strength.
较佳地,发光二极管基板105采用软玻纤基板,设置并固定在散热体103中,LED104焊接在软玻纤基板上。Preferably, the light emitting diode substrate 105 is a soft glass fiber substrate, arranged and fixed in the radiator 103, and the LED 104 is welded on the soft glass fiber substrate.
较佳地,散热体的外轮廓面也采用曲线结构,为了能贴合散热体的曲线结构,本发明实施例中,LED基板105可以采用小于0.2mm的软玻纤基板。Preferably, the outer contour surface of the radiator also adopts a curved structure. In order to fit the curved structure of the radiator, in the embodiment of the present invention, the LED substrate 105 can adopt a soft glass fiber substrate smaller than 0.2 mm.
图5为本发明实施例LED灯具中LED的安装位置示意图。参见图5,LED按照相等的间距,安装在软玻纤基板上。较佳地,LED采用实用大角度出光的贴片型小功率LED(小于0.1W),这样,通过将LED在LED灯具中进行均布设置,可以使LED灯具能够均匀发光。Fig. 5 is a schematic diagram of the installation position of the LED in the LED lamp according to the embodiment of the present invention. Referring to Fig. 5, LEDs are mounted on a soft glass fiber substrate at equal intervals. Preferably, the LED adopts a patch-type low-power LED (less than 0.1W) that emits light at a large angle. In this way, by distributing the LEDs evenly in the LED lamp, the LED lamp can emit light evenly.
较佳地,出光罩102采用带有扩散添加剂的半透明塑胶材质,透光率大于85%,例如,可以采用的材质为聚甲基丙烯酸甲酯(PMMA)或聚碳酸酯(PC),即出光罩102采用有机玻璃或防弹玻璃胶制造,这样,可以实现较高的出光效率和良好的出光均匀性。Preferably, the light outlet cover 102 is made of a translucent plastic material with a diffusion additive, and the light transmittance is greater than 85%. For example, the material that can be used is polymethyl methacrylate (PMMA) or polycarbonate (PC), that is The light output cover 102 is made of plexiglass or bulletproof glass glue, so that higher light output efficiency and good light output uniformity can be achieved.
较佳地,散热体103采用铝合金或锌合金制造,并在散热体103的内外轮廓面,喷涂白色的散热涂料,用以提高散热效率,同时,也可使散热体美观,并使得LED灯具的整体外观更一致。Preferably, the heat sink 103 is made of aluminum alloy or zinc alloy, and the inner and outer contours of the heat sink 103 are sprayed with white heat dissipation paint to improve heat dissipation efficiency. At the same time, it can also make the heat sink beautiful and make the LED lamps The overall appearance is more consistent.
较佳地,出光罩102和散热体103形成密封的空间。Preferably, the light emitting cover 102 and the radiator 103 form a sealed space.
图6为本发明实施例灯头的半剖视结构示意图。参见图6,将驱动LED104的驱动电路板601设置在灯头101内部,驱动电路板601通过软导线602与各独立安装在软玻纤基板上的LED104连接,从而为LED104提供工作所需的电压。Fig. 6 is a schematic diagram of a semi-sectional structure of a lamp cap according to an embodiment of the present invention. Referring to FIG. 6 , the drive circuit board 601 for driving the LED 104 is arranged inside the lamp cap 101 , and the drive circuit board 601 is connected to the LED 104 independently installed on the soft glass fiber substrate through flexible wires 602 , thereby providing the voltage required for the LED 104 to work.
本发明实施例中,软玻纤基板可以是柔性电路板,将贴片型LED焊接在柔性电路板上,再使用导热胶,将柔性电路板固定在散热体中,然后,将出光罩与散热体通过卡扣位进行粘结,出光罩和散热体的顶端通过锁紧帽进行固定,底端与电路板焊接软导线后,容置在灯头中,与灯头连接,压合灯头后即可进行上电测试。In the embodiment of the present invention, the soft glass fiber substrate may be a flexible circuit board, and the SMD LED is welded on the flexible circuit board, and then the flexible circuit board is fixed in the heat sink with thermally conductive adhesive, and then the light emitting cover and the heat sink The body is bonded through the buckle position, the top of the light emitting cover and the heat sink is fixed by the locking cap, and the bottom end is welded with the circuit board after the soft wire is accommodated in the lamp holder and connected to the lamp holder. Power-on test.
由上述可见,本发明实施例的发光二极管灯具,与现有圆柱型或类似白炽灯的鸭梨型的LED灯具不同的是,该LED灯具为3个包含出光罩和散热体的圆管拼接而成,造型独特,实现了LED灯具整体外观的独特性;进一步地,圆管采用两半圆结构,朝向LED灯具内侧的散热体进行散热,朝向LED灯具外侧的出光罩出光,降低了光损,提高了散热面积,提升了散热效率;而且,驱动电路板内置于灯头中,多个LED均匀焊接在柔性玻纤基板上,提升了光源功率,采用多个均布的出光面向外出光,出光角度大,发光均匀,发光质量高,具有类似白炽灯的出光特性,具有全向照明性,从而提升了用户的舒适性体验。It can be seen from the above that the light-emitting diode lamps of the embodiments of the present invention are different from the existing cylindrical or pear-shaped LED lamps similar to incandescent lamps in that the LED lamps are formed by splicing three circular tubes including a light-emitting cover and a radiator. It has a unique shape and realizes the uniqueness of the overall appearance of the LED lamp; furthermore, the circular tube adopts two semicircular structures, which dissipate heat toward the radiator inside the LED lamp and emit light toward the light-emitting cover outside the LED lamp, reducing light loss and improving The heat dissipation area is increased, and the heat dissipation efficiency is improved; moreover, the driving circuit board is built into the lamp head, and multiple LEDs are evenly welded on the flexible glass fiber substrate, which improves the power of the light source. , luminous uniformity, high luminous quality, light output characteristics similar to incandescent lamps, and omnidirectional lighting, thereby improving the user's comfort experience.
图7为本发明实施例基于发光二极管灯具的发光方法流程示意图。参见图7,该方法包括:FIG. 7 is a schematic flowchart of a light emitting method based on a light emitting diode lamp according to an embodiment of the present invention. Referring to Figure 7, the method includes:
步骤701,预先设置两个以上的中空的半圆管状的出光罩和散热体,为,半圆管状的出光罩与半圆管状的散热体通过卡扣位进行粘合,形成圆管;Step 701, pre-arranging more than two hollow semicircular tubular light emitting covers and radiators, the semicircular tubular light emitting covers and semicircular tubular radiators are bonded to form a round tube through buckling positions;
本步骤中,设置的光罩与散热体的数量均为3。In this step, the number of photomasks and radiators are both three.
步骤702,设置所述出光罩位于发光二极管灯具外侧,散热体位于发光二极管灯具内侧,出光罩和散热体的两端分别交汇,底端容置在灯头内,顶端通过锁紧帽固定在一起;Step 702, setting the light outlet cover to be located outside the LED lamp, and the radiator to be located inside the LED lamp, the two ends of the light outlet cover and the radiator meet respectively, the bottom end is accommodated in the lamp holder, and the top end is fixed together by a locking cap;
本步骤中,三个出光罩在空间中均匀分布,形成发光二极管灯具的外轮廓。In this step, the three light-emitting masks are evenly distributed in the space to form the outer contour of the light-emitting diode lamp.
较佳地,出光罩的外轮廓面为出光面,采用曲线结构。Preferably, the outer contour surface of the light exit mask is a light exit surface and adopts a curved structure.
较佳地,曲线结构为圆弧,出光面呈圆弧状向外凸出。Preferably, the curved structure is an arc, and the light-emitting surface protrudes outward in an arc shape.
实际应用中,出光罩可以采用带有扩散添加剂的半透明塑胶材质。In practical applications, the light exit mask can be made of translucent plastic material with diffusion additives.
散热体采用铝合金或锌合金制造,并在散热体的内外轮廓面,喷涂白色的散热涂料。The radiator is made of aluminum alloy or zinc alloy, and the inner and outer contours of the radiator are sprayed with white heat dissipation paint.
步骤703,沿圆管径向方向,设置发光二极管基板并固定在中空的圆管内,沿圆管径向方向,设置发光二极管并均匀布置在发光二极管基板上朝向出光罩的一侧;Step 703, arrange the light-emitting diode substrate along the radial direction of the circular tube and fix it in the hollow circular tube, and arrange the light-emitting diodes along the radial direction of the circular tube and evenly arrange them on the side of the light-emitting diode substrate facing the light emitting cover;
本步骤中,发光二极管基板采用软玻纤基板,设置并固定在散热体中。In this step, the light-emitting diode substrate adopts a soft glass fiber substrate, and is arranged and fixed in the radiator.
较佳地,发光二极管基板采用小于0.2mm的软玻纤基板。Preferably, the light-emitting diode substrate adopts a soft glass fiber substrate smaller than 0.2 mm.
实际应用中,发光二极管可以采用实用大角度出光的贴片型小功率发光二极管。In practical applications, the light-emitting diode can be a patch-type low-power light-emitting diode that emits light at a large angle.
步骤704,将所述灯头、出光罩、散热体、发光二极管以及发光二极管基板组成发光二极管灯具;Step 704, combining the lamp holder, the light emitting cover, the radiator, the LED and the LED substrate to form a LED lamp;
较佳地,在将所述灯头、出光罩、散热体、发光二极管以及发光二极管基板组成发光二极管灯具之前,该方法还可以进一步包括:Preferably, before the lamp cap, the light outlet cover, the radiator, the LED and the LED substrate are combined into a LED lamp, the method may further include:
在灯头内部设置驱动发光二极管的驱动电路板,所述驱动电路板通过软导线与所述发光二极管基板上安装的发光二极管连接。A driving circuit board for driving the light-emitting diodes is arranged inside the lamp head, and the driving circuit board is connected with the light-emitting diodes mounted on the light-emitting diode substrate through flexible wires.
步骤705,对各圆管内均匀设置的发光二极管通电,发光二极管发光,经散热体进行散热,并经出光罩出光。Step 705, energize the light emitting diodes uniformly arranged in each circular tube, the light emitting diodes emit light, dissipate heat through the radiator, and emit light through the light emitting cover.
本步骤中,该LED灯具为3个包含出光罩和散热体的圆管拼接而成,圆管采用两半圆结构,通过朝向LED灯具内侧的散热体进行散热,朝向LED灯具外侧的出光罩出光,降低了光损,提高了散热面积,提升了散热效率;将驱动电路板内置于灯头中,简化了结构;多个LED均匀焊接在柔性玻纤基板上,提升了光源功率;采用多个均布的出光面向外出光,出光角度大,发光均匀,发光质量高,具有全向照明性。In this step, the LED lamp is spliced by three round tubes including a light emitting cover and a heat sink. The round tube adopts a two-half-circle structure, which dissipates heat through the heat sink inside the LED lamp, and emits light toward the light emitting cover outside the LED lamp. Light loss is reduced, heat dissipation area is increased, and heat dissipation efficiency is improved; the drive circuit board is built into the lamp head, which simplifies the structure; multiple LEDs are evenly welded on the flexible glass fiber substrate, which improves the power of the light source; multiple uniformly distributed The light output faces the outgoing light, the light output angle is large, the light is uniform, the light quality is high, and it has omnidirectional lighting.
显然,本领域技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若对本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and equivalent technologies, the present invention also includes these modifications and variations.
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