Automatic coffee capsule-packaging machines
Technical field
The present invention relates to the packaging field of product, in particular to a kind of automatic coffee capsule-packaging machines.
Background technology
Along with people are to the continuous pursuit of coffee taste, and focus on carrying coffee, preserve and the convenience of extracting operation etc., coffee is processed into coffee capsule to be convenient to preserve and carry, and fetch and deliver normally with hand in packaging coffee micelle in the past, the speed of packing in the process is slow, and is easy to bacteria contamination on hand in the packaging bag of coffee capsule fetching and delivering in process.
Application number be 94109499.5 patent of invention disclose a kind of method and device of packaging coffee, the coffee comprised bunker is sent here grinds, a shaping soft or semi-rigid container, container neutralization described in coffee is loaded is with this packaging and other steps of rear enclosed, wherein, in the container formation stage, container fills in advance with gas and simultaneously its top of temporary closure, not long ago this top can be opened again at dress coffee, dress coffee carries out in the atmosphere controlled by gas flow, load in container for the coffee be filled with in advance in container and extract out from coffee grinding machine in order to the gas of controlled atmospher, this device selects the leak tightness that the method for coffee package in gas atmosphere will certainly be increased various equipment, and then add cost.
Such as application number is the Chinese invention patent of ZL200710146245.5 again, it discloses a kind of can automatic pressing bag, ladle-to-ladle coffee machine, this coffee machine includes support, first, second parts, first and second parts can respectively under first and second driver train effect, do vertical, horizontal motion respectively, when first parts move to below the second parts, first and second parts seal closure, forms annular seal space.Second parts are made up of shifting board and returning face plate, and returning face plate side is turning is connected to shifting board lower front, and the cafeteria tray coordinated with returning face plate is provided with cavity; Support rear portion is provided with mouth of substitute, shifting board move on to substitute mouthful top time, returning face plate can turn to downwards substitute in mouth, this invention achieves automatically substitute of coffee machine, but with two each self-driven parts of driver train, and two parts do vertical and horizontal motion respectively, therefore, this mechanism structure is comparatively complicated, and volume is relatively large, troublesome poeration.
Summary of the invention
In order to solve the above-mentioned technological deficiency existed in prior art, the invention provides a kind of automatic coffee capsule-packaging machines, adopting glass system that automatically falls to be fallen into by material cup according to sequential in this coffee capsule automatic packaging production line send on glass plate, greatly increase work efficiency, and there will not be the phenomenon of the accumulation of material cup or shortage; The material cup loading coffee adopts manipulator automatically to send the system of getting to be transported to automatic packing mechanism, and this send system of getting to adopt and come and go chain, pushes away glass cylinder according to sequential material conveying cup, and work efficiency is high, the phenomenon that material cup can not be caused to pile up.
To achieve these goals, technical scheme of the present invention is:
Automatic coffee capsule-packaging machines, this wrapping machine comprises main transmission, charging system, sealer heat sealing mechanism, sealer punching mechanism, and described main transmission controls and drive the material cup in glass system automatically to send the system of getting finally to arrive automatic packing mechanism through charging system, sealer heat sealing mechanism, sealer punching mechanism, manipulator to carry out external packing.
Preferably, fall described in a glass system, sealer heat sealing mechanism, sealer punching mechanism, manipulator send the system of getting all to select air cylinder driven automatically.
In such scheme preferably, described in glass system that falls comprise and change cup device, cylinder, dress cup cylinder, stepping motor and photoelectric detector, described dress cup cylinder and photoelectric detector are placed in and change cup device; .
In such scheme preferably, change cup described in be set to and to change a glass rotating disk; Described cylinder comprises and changes glass cylinder and to fall a glass cylinder, changes glass cylinder and is positioned at a glass cylinder) top; Described dress cup cylinder comprises lower cup barrel, lower cup cylinder.
In such scheme preferably, described charging system comprises motor, feed bin, interface and discharging opening.
In such scheme preferably, described sealer heat sealing mechanism comprises one-level sealer heat sealing mechanism and secondary sealer heat sealing mechanism.
In such scheme preferably, described one-level sealer heat sealing mechanism and secondary sealer heat sealing mechanism include envelope cup film, heat-sealing head and cylinder.
In such scheme preferably, described heat-sealing head can reach 120 DEG C.
, described sealer heat sealing mechanism also comprises sealer to cursor, sealer unreeling structure and sealer slitter edge rolling-up mechanism in such scheme preferably, and arranges the order of cursor, sealer unreeling structure and sealer slitter edge rolling-up mechanism according to sealer.
In such scheme preferably, system for compacting is provided with between described sealer heat sealing mechanism and charging system.
In such scheme preferably, be provided with sealer between described sealer heat sealing mechanism and system for compacting and destatic mechanism.
, described manipulator automatically send the system of getting to comprise and pushes away cup device, grab cup device, come and go servomotor, come and go chain, automatic transport station in such scheme preferably, described in push away cup device and grab cup device and be placed on automatic transport station.
In such scheme preferably, push away cup described in be set to and to push away a glass cylinder; Described cup device of grabbing comprises and grabs glass cylinder I and grab glass cylinder II.
In such scheme preferably, described automatic packing mechanism comprises pack device and cutting mechanism.
In such scheme preferably, described main transmission adopts chain gear.
In such scheme preferably, described main transmission is provided with and send a glass plate.
In such scheme preferably, send described on glass plate and be vertically provided with two years cup aperture.
In such scheme preferably, described in send a glass plate lower end to be provided with suction cup cylinder, this suction cup cylinder top is provided with vacuum cup.
The working process of this automatic coffee capsule-packaging machines is: after lower cup barrel put into by material cup, main transmission starts, glass plate that send in main transmission runs forward with the rotation of the sprocket wheel on main transmission, when running to the lower cup station of glass system, glass cylinder that falls is started working, material cup in lower cup barrel falls in lower cup cylinder, now suction cup cylinder operation, the vacuum cup on suction cup cylinder top is opened, send in glass plate by vacuum by the material cup suction in lower cup cylinder, action completes the cup work that automatically falls and so forth.Main drive system is constantly run from left to right under the effect of motor, can add coffee by sending the material cup in glass plate to be transported in charging system for this reason, and compacting is carried out in the below being transported to system for compacting after material cup adds coffee.Next be transported to sealer to destatic below mechanism and carry out removing electrostatic, and then under entering a sealer heat sealing mechanism, carry out first time heat-sealing, carry out second time under entering secondary sealer heat sealing mechanism subsequently again and seal.Material cup after sealer carries out die-cut under entering sealer punching mechanism, by sealer excision unnecessary on material cup, next material mixing cup is wanted to carry out external packing, at this moment material cup good for main drive system upper sealing film is transferred on bearing plate by the automatic handling system of manipulator, and then be admitted in automatic packing mechanism and pack, material cup packages plastic bag in outside under the effect of automatic packing mechanism, sends in carrying case in order to vanning finally by load-transfer device.
To fall cup mechanism at R&D process Central Plains full automaticity, early stage does not adopt the mode of stepping motor to carry out the cw transposition of 90 degree in trial-manufacturing process, but adopt oscillating cylinder to coordinate overriding clutch to carry out calibration, facts have proved, because the diameter of rotating disk is comparatively large, after each tilt cylinder action, rotating disk all can break through lower cup position, causes that to add cup not accurate, through repeatedly improving, after adopt the stepping motor of the slow speed of revolution height moment of torsion of relatively high power ideal.
In addition, in the research and development of charging system, former charging system discharging opening to adopt screw rod directly to extrude metering.Because the flowing power of coffee is better, each reinforced after be easy to the situation occurring bulk cargo, if bulk cargo is at material cup edge, cause cup to enter heat-sealing post heat-seal not tight.Product quality problem will be caused like this.Add a little pallet after changing Screw Extrusion into for this reason.Make the blanking that material is centrifugal, avoid the generation of this type of phenomenon.
Accompanying drawing explanation
Fig. 1 is the integral structure schematic diagram of the preferred embodiment according to automatic coffee capsule-packaging machines of the present invention;
Fig. 2 is the lateral plan embodiment illustrated in fig. 1 according to automatic coffee capsule-packaging machines of the present invention;
The front view of Fig. 3 glass system that falls of embodiment shown by the Fig. 1 according to automatic coffee capsule-packaging machines of the present invention;
Fig. 4 is the lateral plan of the embodiment illustrated in fig. 1 glass system that falls according to automatic coffee capsule-packaging machines of the present invention;
Fig. 5 is the birds-eye view of the embodiment illustrated in fig. 1 glass system that falls according to automatic coffee capsule-packaging machines of the present invention;
Fig. 6 is the birds-eye view of pallet in the Fig. 3 according to automatic coffee capsule-packaging machines of the present invention;
One preferred structural representation of the charging system of Fig. 7 embodiment shown by the Fig. 1 according to automatic coffee capsule-packaging machines of the present invention;
Fig. 8 be according to automatic coffee capsule-packaging machines of the present invention embodiment illustrated in fig. 1 in the front view of a preferred embodiment of sealer heat sealing mechanism;
Fig. 9 is the lateral plan of a preferred embodiment of sealer punching mechanism embodiment illustrated in fig. 1 according to automatic coffee capsule-packaging machines of the present invention;
Figure 10 is the front view of the preferred embodiment automatically sending the system of getting according to the manipulator embodiment illustrated in fig. 1 of automatic coffee capsule-packaging machines of the present invention;
Figure 11 is the birds-eye view of the preferred embodiment automatically sending the system of getting according to the manipulator embodiment illustrated in fig. 1 of automatic coffee capsule-packaging machines of the present invention.
Attached number in the figure:
Fall glass system 10, material cup 11, change glass rotating disk 12, change glass cylinder 13, fall glass cylinder 14, send glass plate 15, lower cup barrel 16, stepping motor 17, photoelectric detector 18, lower cup cylinder 19, vacuum cup 21, suction cup cylinder 22, pallet 23, square opening 231, slide block 234, charging system 30, motor 31, feed bin 32, interface 33, discharging opening 34, system for compacting 40, sealer destatics mechanism 50, a sealer heat sealing mechanism 60, envelope cup film 61, heat-sealing head 62, cylinder 63, secondary sealer heat sealing mechanism 70, sealer punching mechanism 80, manipulator send the system of getting 90 automatically, push away glass cylinder 91, cylinder push-rod 911, enter glass plate 92, chute 921, grab glass cylinder I 94, come and go servomotor 95, come and go chain 96, grab glass cylinder II 97, vacuum cup 98, automatic transport station 99, main transmission 1, sealer is to cursor mechanism 2, sealer unreeling structure 3, sealer slitter edge rolling-up mechanism 4, automatic packing mechanism 5.
Detailed description of the invention
Be further described below in conjunction with the detailed description of the invention of Figure of description to automatic coffee capsule-packaging machines of the present invention.
As shown in Fig. 1-Fig. 2 (service direction that the direction of arrow is main system), main transmission 1, charging system 30, sealer heat sealing mechanism, sealer punching mechanism 80 is comprised according to automatic coffee capsule-packaging machines of the present invention, the material cup 11 that described main transmission 1 controls in glass system 10 send the system of getting 90 automatically through charging system 30, sealer heat sealing mechanism, sealer punching mechanism 80, manipulator, finally arrives automatic packing mechanism 5 and carries out external packing.Described main transmission 1 adopts chain gear, can stably material conveying cup 11, material cup 11 can not be made to occur to pile up on main transmission 1 or the phenomenon of shortage.Main transmission 1 is provided with and multiplely send glass plate 15 vertical array, and adjacent two are sent the spacing of glass plate 15 identical, send glass plate 15 to be provided with for middle part the pane carrying cup aperture, the degree of depth of carrying cup aperture is the height of material cup 11, and the diameter carrying cup aperture is not less than the bore of material cup 11.
The working process of this automatic coffee capsule-packaging machines is: after lower cup barrel 16 put into by material cup 11, main transmission 1 starts, glass plate 15 that send in main transmission 1 runs forward with the rotation of the sprocket wheel on main transmission 1, when running to the lower cup station of glass system 10, glass cylinder 14 that falls is started working, material cup 11 in lower cup barrel 16 falls in lower cup cylinder 19, now suction cup cylinder 22 works, the vacuum cup 21 on suction cup cylinder 22 top is opened, by vacuum, material cup 11 suction in lower cup cylinder 19 is sent in glass plate 15, action completes the cup work that automatically falls and so forth.Main drive system 1 is constantly run from left to right under the effect of motor, can add coffee by sending the material cup 11 in glass plate 15 to be transported in charging system 30 for this reason, and compacting is carried out in the below being transported to system for compacting 40 after material cup 11 adds coffee.Next be transported to sealer to destatic below mechanism 50 and carry out removing electrostatic, and then enter a sealer heat sealing mechanism and carry out first time heat-sealing for 60 times, enter secondary sealer heat sealing mechanism subsequently again and carry out second time for 70 times and seal.Material cup 11 after sealer enters sealer punching mechanism and carries out die-cut 80 times, by sealer excision unnecessary on material cup 11, next material mixing cup 11 is wanted to carry out external packing, at this moment material cup 11 good for main drive system 1 upper sealing film is transferred on bearing plate by the automatic handling system of manipulator 90, and then be admitted in automatic packing mechanism 5 and pack, material cup 11 packages plastic bag in outside under the effect of automatic packing mechanism 5, sends in carrying case in order to vanning finally by load-transfer device.
Next consult Fig. 3 (direction of arrow is the service direction of main system)-Fig. 4, introduce the working process of glass system 10 in detail.Instantly when the material cup 11 in cup barrel 16 is less than the quantity of photoelectric detector 18 setting, glass cylinder 13 that changes under pallet 23 is closed, stepping motor 17 drives and changes glass rotating disk 12 clickwise, sends in lower cup cylinder 19, therefore complete lower for another group of buying securities with all one's capital cup barrel 16 and change cup work.As shown in Fig. 5 (direction of arrow is for changing the rotation direction of glass rotating disk), have in this glass system 10 that falls 4 groups often group have 2 lower cup barrels 16, change on glass rotating disk 12 and have 8 circular holes, 8 every 2 of circular holes are one group, are evenly distributed in the corner changing glass rotating disk 12.Lower cup barrel 16 is placed in the circular hole that changes glass rotating disk 12 and is held up by pallet 23, changes glass rotating disk 12 and rotate clockwise during work.Certainly the circular hole changed on glass rotating disk 12 can increase as required or reduce, such as 6,10,12 etc., and the quantity of same cup barrel 16 at present also increases thereupon or reduces.
The upper bore of material cup 11 is slightly less than the internal diameter of lower cup barrel 16 and lower cup cylinder 19, and this sample cup 11, in dropping process, crooked phenomenon can not occur, and also can not fall voluntarily easily.In addition, the phenomenon of conducting electricity occurs within the system for avoiding lower cup barrel 16 and lower cup cylinder 19, and nontoxic insulating material all selected by lower cup barrel 16 and lower cup cylinder 19.
Because sending on glass plate 15 of main transmission 1 is provided with suction cup cylinder 22, suction cup cylinder 22 is provided with vacuum cup 21, therefore the material cup 11 sending into lower cup cylinder 19 can be sent on glass plate 15 by vacuum cup 21 suction, then feeds in raw material by sending glass plate 15 to deliver in charging system 30.Send owing to there being two lower cup cylinders 19 in glass system 10 that falls on glass plate 15 and have two years cup aperture, therefore main transmission 1 is provided with two suction cup cylinders 22, and on each suction cup cylinder 22, vacuum cup 21 is all housed.
Lower cup barrel 16 is identical with the diameter of lower cup cylinder 19, and the length of lower cup barrel 16 is greater than the length of lower cup cylinder 19.Lower cup barrel 16 is built with multiple material cup 11, instantly after the material cup 11 in cup cylinder 19 falls into and send on glass plate 15, material cup 11 in lower cup cylinder 19 reduces glass cylinder 14 that now falls and acts on, the material cup 11 of lower cup barrel 16 is fallen in lower cup cylinder 19, length due to lower cup cylinder 19 is less than the length of lower cup barrel 16, therefore expects that cup 11 can not occur to pile up and affect the work of whole system in lower cup cylinder 19.
As shown in Figure 6, changing on glass station of pallet 23 has square opening 231, and the inside of square opening 231 is provided with a slide block 232.Instantly when the material cup 11 in cup barrel 16 needs to drop in lower cup cylinder 19, the inductor under pallet 23 is opened, and promote slide block 232 and be moved to the left, square opening 231 is opened, and material cup 11 falls in lower cup cylinder 19 through square opening 231.Fall into rear slider 232 in lower cup cylinder 19 at material cup 11 to move right, square opening 231 is closed, thus the material cup 11 limited in lower cup barrel 16 falls voluntarily and affects the normal work of this system.The thickness of slide block 232 material is less than the thickness of pallet 23, after square opening 231 is closed by slide block 232, the upper plane of slide block 232 and the lower plane of pallet 23 coplanar.
Consult Fig. 7, the structural representation of charging system 30.Feed bin 32 is built with a certain amount of coffee, and after motor 31 starts, when material cup 11 is by when sending glass plate 15 to be transported to the discharging opening 34 of charging system 30, the kaffeeklatsch in feed bin 32 falls into material cup 11 through the end interface 33 of feed bin 32 under the driving of motor 31.Because the place contacted with coffee in this charging system 30 all selects stainless steel material to make, therefore can not pollute coffee, and the time used is comparatively of a specified duration, has saved cost.In addition, all take to be tightly connected between each parts of charging system 30, therefore do not have other impurity and enter into feed bin 31 and pollute coffee.The phenomenon of piling up occurs when the coffee in feed bin 32 falls into material cup 11, and discharging opening 34 being processed into upper end with funnel lower end is tubular.
Next consult shown in Fig. 8 (service direction that the direction of arrow is main transmission)-Fig. 9, it illustrates the working process of sealer heat sealing mechanism.Sealer heat sealing mechanism also comprises sealer to cursor 2, sealer unreeling structure 3 and sealer slitter edge rolling-up mechanism 4, and arranges the order of cursor 2, sealer unreeling structure 3 and sealer slitter edge rolling-up mechanism 4 according to sealer.The material cup 11 adding coffee destatics after mechanism 50 destatics by being transported to sealer after system for compacting 40 compacting, sealer aims at material cup 11 to cursor 2, axis of rotation in sealer unreeling structure 3, at the drive lower sealing film of runner, material cup 11 is wrapped, enter a sealer heat sealing mechanism 60 subsequently and secondary sealer heat sealing mechanism 70 carries out blooming heat-sealing.A sealer heat sealing mechanism 60 and secondary sealer heat sealing mechanism 70 include: envelope cup film 61, heat-sealing head 62 and cylinder 63.When expecting that cup 11 is transported in sealer heat sealing mechanism, material cup 11 can wrap up by cup envelope cup film 61, and the descending rim of a cup heat seal with material cup 11 under the effect of cylinder 63 when heat-sealing head 62 is heated to 120 DEG C subsequently, envelope cup film 61 will stick on rim of a cup and then sealed material cup 11.
The material cup 11 completed through a sealer heat sealing mechanism 60 and secondary sealer heat sealing mechanism 70 sealer is transported to the below of sealer punching mechanism 80 under the effect of main transmission 1, through sealer punching mechanism 80 by sealer excision unnecessary for material cup 11 top.After die-cut for sealer collected by sealer slitter edge unreeling structure 4, would not impact this sealer heat sealing mechanism like this.As shown in Figure 9, in sealer heat sealing mechanism, there are two heat-sealing heads 62, therefore can carry out sealer to two the material cups 11 sent on glass plate 15 simultaneously.
With reference to figure 10-Figure 11, this manipulator automatically send the system of getting 90 to comprise and pushes away cup device, grab cup device, come and go servomotor 95, come and go chain 96, automatic transport station 99, described in push away cup device and grab cup device and be placed on automatic transport station 99.
The described cup that pushes away is set to and pushes away glass cylinder 91; Described cup device of grabbing comprises and grabs glass cylinder I 94 and grab glass cylinder II 97.Grab glass cylinder I 94 during this system stalls and be positioned at the top of carrying cup dish 922; Grab glass cylinder II 97 and be positioned at the top of carrying cup aperture sending glass plate 15.
The working process that manipulator send the system of getting 90 is automatically introduced in detail below in conjunction with accompanying drawing.Main transmission 1 sent glass plate 15 to be transported to manipulator automatically to send the system of getting 90 times sealer sealed two material cups 11, grab glass cylinder 94 to open, two vacuum cups 98 of grabbing under the effect of grabbing glass cylinder 94 under glass cylinder 94 are opened, two that send glass plate 15 upper sealing film to complete material cups 11 pick up by two vacuum cups 98, material cup 11 leaves and send glass plate 15, now comes and goes servomotor 95 and starts working.Round chain 96 left-right rotation under the drive of round servomotor 95 in this system, the material cup 11 left side sealer completed is transferred on the automatic transport station 99 on right side, is next transported on automatic packing mechanism 5 and carries out external packing.
This send each all crawls two material cups 11 in the system of getting, and each material cup 11 must be sent into separately in automatic packing mechanism 5 when each material cup 11 needs independent external packing.As shown in Figure 11, automatic transport station 99 is provided with into glass plate 92, enter being placed on bearing 921 of glass plate 92, and bearing 921 is provided with chute, because round chain 96 passes on two material cups 11 at every turn, is therefore entering glass plate 92 offers two to carry cup aperture.Enter glass plate 92 to link together with the cylinder push-rod 911 pushing away glass cylinder 91.When one group of material cup 11 is transferred on glass plate 92 by round chain 96, push away glass cylinder 91 to start working, push away glass cylinder 91 to utilize according to sequential and promote to slide on cylinder push-rod 911 into glass plate 92, thus material cup 11 is pushed on automatic transport station 99 according to sequential enter in automatic packing mechanism 5.It should be noted that in addition, arrange respectively at the two ends of round chain 96 by grabbing glass cylinder I 94 and grabbing glass cylinder II 97.When grab glass cylinder II 97 capture material cup 11 send into into glass plate 92 time, grab glass cylinder I 94 and under the effect of round chain 96, run to left side start to capture the material cup 11 sent on glass plate 15, this send the system of getting so to come and go work.
Coming and going chain 96 is two, and is linked together by gear and round servomotor 95, adopts round chain 96 to carry out the left and right sides and works simultaneously, greatly increase work efficiency like this, and saved cost.
As shown in figure 11, bearing 921 and automatic transport station 99 are removably linked together by bolt; Pushing away glass cylinder 91 adopts bolt to be removably connected on automatic transport station 99 by base.The middle part of automatic transport station 99 has carries cup groove, year cup groove of the middle part of automatic transport station 99 can be fallen into from the material cup 11 entering glass plate 92, this sample cup 11 enter can not occur in automatic packing mechanism 5 process crooked, facilitate material mixing cup 11 to carry out external packing, improve the quality of work efficiency and packaging.
In addition, the outside of this wrapping machine is provided with protective cover, and for this reason extraneous foreign material can not enter in manufacturing line, can not pollute, more can not cause bad impact to the operation of this manufacturing line to the product in this manufacturing line.
It will be apparent to those skilled in the art that automatic coffee capsule-packaging machines of the present invention comprises the combination in any of each several part in this specification sheets.As space is limited and in order to be make specification sheets simple and clear, these combinations are not introduced one by one in detail at this, but after having seen this specification sheets, the scope of the present invention that the combination in any of each several part be made up of this specification sheets is formed is self-evident.