CN103086013B - Full-automatic coffee capsule packing machine - Google Patents
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Abstract
本发明涉及一种全自动咖啡胶囊包装机,其包括落杯系统、加料系统、封膜热封机构、封膜冲切机构、机械手自动送取系统及自动包装机构,该咖啡胶囊自动包装生产线中采用自动落杯系统按照时序将料杯落入送杯板上,大大地提高了工作效率,而且不会出现料杯堆积或短缺的现象;装入咖啡的料杯采用机械手自动送取系统输送到自动包装机构,该送取系统采用往返链条、推杯气缸按照时序输送料杯,工作效率高、不会造成料杯堆积的现象。
The invention relates to a fully automatic coffee capsule packaging machine, which includes a cup dropping system, a feeding system, a sealing film heat-sealing mechanism, a sealing film punching mechanism, an automatic feeding system for manipulators, and an automatic packaging mechanism. The automatic cup drop system is used to drop the cups into the cup delivery plate in time sequence, which greatly improves the work efficiency, and there will be no accumulation or shortage of cups; the cups loaded with coffee are transported to the Automatic packaging mechanism, the delivery and retrieval system uses a reciprocating chain and a cup push cylinder to transport the cups in sequence, with high work efficiency and no accumulation of cups.
Description
技术领域technical field
本发明涉及产品的包装领域,具体而言,涉及一种全自动咖啡胶囊包装机。The invention relates to the field of product packaging, in particular to a fully automatic coffee capsule packaging machine.
背景技术Background technique
随着人们对咖啡口味的不断追求,以及注重对咖啡携带、保存和萃取操作等的便利性,将咖啡加工成咖啡胶囊便于保存和携带,而在以往的包装咖啡胶囊过程中取送通常是要用手,在此过程中包装的速度比较慢,而且在取送过程中很容易将手上的细菌沾染在咖啡胶囊的包装袋上。With people's continuous pursuit of coffee taste and the convenience of coffee carrying, storage and extraction operations, coffee is processed into coffee capsules for easy storage and portability. By hand, the packaging speed in this process is relatively slow, and it is easy to contaminate the bacteria on the hands on the packaging bag of the coffee capsule during the delivery process.
申请号为94109499.5的发明专利公开了一种包装咖啡的方法及装置,包括把贮仓送来的咖啡磨碎,成型一个软性或半刚性的容器,把咖啡装入所述的容器中和随后封闭该包装等步骤,其中,在容器成型阶段,容器预先充以气体并同时暂时封闭其顶部,在装咖啡前不久可再打开该顶部,装咖啡在由气体流控制的气氛中进行,用于预先充入容器中的咖啡装入容器中用以控制气氛的气体从咖啡磨碎机中抽出,该装置选用把咖啡包装在气体气氛中的方法势必会增加各种设备的密封性,进而增加了成本。The invention patent with application number 94109499.5 discloses a method and device for packaging coffee, including grinding the coffee sent from the silo, forming a soft or semi-rigid container, filling the coffee into the container and then The step of closing the package, etc., wherein, during the container forming phase, the container is pre-filled with gas and at the same time temporarily closes its top, which can be opened again shortly before filling with coffee, which takes place in an atmosphere controlled by the flow of gas, for The coffee pre-filled in the container is put into the container to control the atmosphere, and the gas is extracted from the coffee grinder. The method of packaging the coffee in the gas atmosphere is bound to increase the sealing of various equipment, thereby increasing the cost.
又例如申请号为ZL200710146245.5的中国发明专利,其公开了一种可自动压包、倒包的咖啡机,该咖啡机包括有机座、第一、第二机件,第一、二机件可分别在第一、二驱动机构作用下,分别做垂直、水平运动,第一机件移至第二机件下方时,第一、二机件密封闭合,形成密封腔。第二机件由移动板和翻转板组成,翻转板一侧可翻转连接在移动板前侧下部,与翻转板配合的咖啡托盘上设置有凹腔;机座后部设有掉包口,在移动板移到掉包口上部时,翻转板可向下翻转至掉包口内,该发明实现了咖啡机的自动掉包,但以两个驱动机构各自驱动一个机件,并且两个机件分别做垂直和水平运动,因此,该机构结构较为复杂,体积相对较大,操作麻烦。Another example is the Chinese invention patent whose application number is ZL200710146245.5, which discloses a coffee machine that can automatically press and pour the bag. It can move vertically and horizontally under the action of the first and second driving mechanisms respectively. When the first part moves below the second part, the first and second parts are hermetically closed to form a sealed cavity. The second part is composed of a moving plate and a turning plate. One side of the turning plate can be turned over and connected to the lower part of the front side of the moving plate. There is a concave cavity on the coffee tray matched with the turning plate; When moving to the upper part of the bag drop opening, the flip plate can be turned down into the bag drop port. This invention realizes the automatic bag drop of the coffee machine, but two driving mechanisms are used to drive one part respectively, and the two parts move vertically and horizontally respectively. , Therefore, the structure of the mechanism is relatively complex, the volume is relatively large, and the operation is troublesome.
发明内容Contents of the invention
为了解决现有技术中存在的上述技术缺陷,本发明提供一种全自动咖啡胶囊包装机,该咖啡胶囊自动包装生产线中采用自动落杯系统按照时序将料杯落入送杯板上,大大地提高了工作效率,而且不会出现料杯堆积或短缺的现象;装入咖啡的料杯采用机械手自动送取系统输送到自动包装机构,该送取系统采用往返链条、推杯气缸按照时序输送料杯,工作效率高、不会造成料杯堆积的现象。In order to solve the above-mentioned technical defects existing in the prior art, the present invention provides a fully automatic coffee capsule packaging machine. In the coffee capsule automatic packaging production line, an automatic cup drop system is used to drop the material cups onto the cup feeding plate in time sequence, greatly improving the quality of the coffee capsules. The work efficiency is improved, and there will be no accumulation or shortage of cups; the cups filled with coffee are transported to the automatic packaging mechanism by the automatic delivery system of the manipulator. Cup, high work efficiency, will not cause the phenomenon of cup accumulation.
为了实现上述目的,本发明的技术方案是:In order to achieve the above object, technical scheme of the present invention is:
全自动咖啡胶囊包装机,该包装机包括主传动系统、加料系统、封膜热封机构、封膜冲切机构,所述主传动系统控制并驱动落杯系统中的料杯经过加料系统、封膜热封机构、封膜冲切机构、机械手自动送取系统最后到自动包装机构进行外包装。Fully automatic coffee capsule packaging machine, the packaging machine includes a main transmission system, a feeding system, a sealing film heat sealing mechanism, a sealing film punching mechanism, the main transmission system controls and drives the cups in the cup dropping system to pass through the feeding system, sealing film Film heat sealing mechanism, sealing film punching mechanism, robot automatic feeding system, and finally to the automatic packaging mechanism for outer packaging.
优选的是,所述落杯系统、封膜热封机构、封膜冲切机构、机械手自动送取系统均选用气缸驱动。Preferably, the cup dropping system, film heat-sealing mechanism, film punching mechanism, and automatic manipulator feeding system are all driven by cylinders.
上述方案中优选的是,所述落杯系统包括换杯装置、气缸、装杯筒、步进电机和光电检测仪,所述装杯筒和光电检测仪置于换杯装置中;。In the above solution, preferably, the cup dropping system includes a cup changing device, an air cylinder, a cup loading cylinder, a stepping motor and a photoelectric detector, and the cup loading cylinder and the photoelectric detector are placed in the cup changing device;
上述方案中优选的是,所述换杯装置为换杯转盘;所述气缸包括换杯气缸和落杯气缸,换杯气缸位于落杯气缸)的上部;所述装杯筒包括下杯料筒、下杯筒。Preferably in the above solution, the cup changing device is a cup changing turntable; the cylinder includes a cup changing cylinder and a cup dropping cylinder, and the cup changing cylinder is located on the upper part of the cup dropping cylinder); the cup loading cylinder includes a lower cup material cylinder , Lower the cup tube.
上述方案中优选的是,所述加料系统包括电机、料仓、接口和出料口。In the above solution, preferably, the feeding system includes a motor, a silo, an interface and a material outlet.
上述方案中优选的是,所述封膜热封机构包括一级封膜热封机构和二级封膜热封机构。In the above solution, preferably, the film heat-sealing mechanism includes a primary film heat-sealing mechanism and a secondary film heat-sealing mechanism.
上述方案中优选的是,所述一级封膜热封机构和二级封膜热封机构均包括封杯膜、热封头和气缸。In the above solution, it is preferred that both the primary film heat-sealing mechanism and the secondary film heat-sealing mechanism include a cup sealing film, a heat-sealing head and an air cylinder.
上述方案中优选的是,所述热封头可达到120℃。In the above solution, preferably, the heat sealing head can reach 120°C.
上述方案中优选的是,所述封膜热封机构还包括封膜对光标、封膜放卷机构和封膜废边收卷机构,并按照封膜对光标、封膜放卷机构和封膜废边收卷机构的顺序排列。In the above scheme, preferably, the sealing film heat sealing mechanism also includes sealing film to cursor, sealing film unwinding mechanism and sealing film waste side winding mechanism, and according to sealing film to cursor, sealing film unwinding mechanism and sealing film The order of waste edge winding mechanism is arranged.
上述方案中优选的是,所述封膜热封机构与加料系统之间设有压实机构。In the above solution, preferably, a compacting mechanism is provided between the film heat-sealing mechanism and the feeding system.
上述方案中优选的是,所述封膜热封机构与压实机构之间设有封膜除静电机构。In the above solution, it is preferable that a sealing film destaticizing mechanism is provided between the sealing film heat sealing mechanism and the compacting mechanism.
上述方案中优选的是,所述机械手自动送取系统包括推杯装置、抓杯装置、往返伺服电机、往返链条、自动输送工位,所述推杯装置和抓杯装置置于自动输送工位上。Preferably in the above solution, the automatic delivery system of the manipulator includes a cup pushing device, a cup grabbing device, a reciprocating servo motor, a reciprocating chain, and an automatic conveying station, and the cup pushing device and cup grasping device are placed in the automatic conveying station superior.
上述方案中优选的是,所述推杯装置为推杯气缸;所述抓杯装置包括抓杯气缸Ⅰ和抓杯气缸Ⅱ。In the above solution, preferably, the cup pushing device is a cup pushing cylinder; the cup grabbing device includes a cup grabbing cylinder I and a cup grabbing cylinder II.
上述方案中优选的是,所述自动包装机构包括装袋机构和剪切机构。In the above solution, preferably, the automatic packaging mechanism includes a bagging mechanism and a cutting mechanism.
上述方案中优选的是,所述主传动系统采用链条传动。In the above solution, preferably, the main transmission system adopts chain transmission.
上述方案中优选的是,所述主传动系统上设有送杯板。In the above solution, preferably, the main drive system is provided with a cup feeding plate.
上述方案中优选的是,所述送杯板上竖向设有两个载杯孔。In the above solution, preferably, two cup carrying holes are vertically provided on the cup feeding plate.
上述方案中优选的是,所述送杯板下端设有吸杯气缸,该吸杯气缸上部设有真空吸盘。Preferably in the above solution, a suction cup cylinder is provided at the lower end of the cup delivery plate, and a vacuum suction cup is provided at the upper part of the suction cup cylinder.
该全自动咖啡胶囊包装机的工作过程为:料杯放入下杯料筒后,主传动系统启动,主传动系统中的送杯板随主传动系统上的链轮的转动向前运行,当运行到落杯系统的下杯工位时,落杯气缸开始工作,下杯料筒内的料杯落入下杯筒内,此时吸杯气缸工作,将吸杯气缸上部的真空吸盘打开,通过真空将下杯筒内的料杯吸入送杯板内,如此往复动作完成自动落杯工作。主驱动系统在电机的作用下不断从左向右运行,为此会将送杯板内的料杯输送到加料系统内加入咖啡,料杯加入咖啡后输送到压实机构的下方进行压实。接下来输送到封膜除静电机构下方进行除去静电,然后再进入一次封膜热封机构下进行第一次热封,随后再进入二次封膜热封机构下进行第二次热封。封膜过后的料杯进入封膜冲切机构下进行冲切,将料杯上多余的封膜切除,接下来要对料杯进行外包装,这时机械手自动取送系统将主驱动系统上封膜好的料杯转接到承接板上,紧接着被送入自动包装机构内进行装袋,料杯在自动包装机构的作用下在外部包装好塑料袋,最后通过输送带送入装载箱中以备装箱。The working process of this automatic coffee capsule packaging machine is: after the material cup is put into the lower cup barrel, the main transmission system starts, and the cup feeding plate in the main transmission system moves forward with the rotation of the sprocket on the main transmission system. When running to the lower cup station of the cup drop system, the cup drop cylinder starts to work, and the material cup in the lower cup barrel falls into the lower cup barrel. At this time, the suction cup cylinder works, and the vacuum suction cup on the upper part of the suction cup cylinder is opened. The material cup in the lower cup barrel is sucked into the cup feeding plate by vacuum, and the automatic cup dropping work is completed by such a reciprocating action. The main drive system continuously runs from left to right under the action of the motor. For this reason, the cups in the cup feeding plate are transported to the feeding system to add coffee, and the cups are filled with coffee and transported to the bottom of the compacting mechanism for compaction. Next, it is transported to the bottom of the sealing film destaticizing mechanism to remove static electricity, and then enters the first sealing film heat sealing mechanism for the first heat sealing, and then enters the secondary sealing film heat sealing mechanism for the second heat sealing. The sealed cup enters the sealing film punching mechanism for punching, cuts off the excess sealing film on the cup, and then packs the cup. At this time, the automatic pick-up system of the manipulator will seal the The filmed material cup is transferred to the receiving plate, and then sent into the automatic packaging mechanism for bagging. Under the action of the automatic packaging mechanism, the material cup is wrapped in a plastic bag outside, and finally sent into the loading box through the conveyor belt ready for packing.
在研发过程中原全自动落杯机构,前期在试制过程中没有采用步进电机的方式进行九十度的顺时针转位,而是采用摆动气缸配合超越离合器进行分度,实践证明,由于转盘的直径较大,每次摆缸动作后转盘都会冲过下杯位置,造成加杯不精准,经过反复改进,后面采用较大功率的低转速高扭矩的步进电机最为理想。During the research and development process, the original fully automatic cup drop mechanism did not use a stepping motor for 90-degree clockwise indexing in the early stage of the trial production process, but used a swing cylinder with an overrunning clutch for indexing. Practice has proved that due to the rotation of the turntable The diameter is large, and the turntable will rush past the position of the lower cup every time the swing cylinder moves, resulting in inaccurate cup filling. After repeated improvements, it is ideal to use a stepping motor with higher power, low speed and high torque.
另外,在加料系统的研发中,原加料系统出料口采用螺杆直接挤出计量的。由于咖啡的流动性较好,每次加料后很容易出现散料的情况,如果散料在料杯边沿,造成杯子进入热封后热封不严。这样就会造成产品质量问题。为此改为螺杆挤出后加一个小的托盘。使物料离心式的落料,避免了此类现象的发生。In addition, in the research and development of the feeding system, the outlet of the original feeding system is directly extruded and metered by the screw. Due to the good fluidity of coffee, loose material is easy to appear after each feeding. If the loose material is on the edge of the material cup, the heat seal of the cup will not be tight after entering the heat seal. This will cause product quality problems. For this reason, a small tray is added after screw extrusion. Centrifugal blanking of materials avoids such phenomena.
附图说明Description of drawings
图1为按照本发明的全自动咖啡胶囊包装机的一优选实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram according to a preferred embodiment of the fully automatic coffee capsule packing machine of the present invention;
图2为按照本发明的全自动咖啡胶囊包装机的图1所示实施例的侧视图;Figure 2 is a side view of the embodiment shown in Figure 1 of the fully automatic coffee capsule packaging machine according to the present invention;
图3为按照本发明的全自动咖啡胶囊包装机的图1所示出实施例的落杯系统的主视图;Fig. 3 is the front view of the cup dropping system according to the embodiment shown in Fig. 1 of the fully automatic coffee capsule packaging machine of the present invention;
图4为按照本发明的全自动咖啡胶囊包装机的图1所示实施例的落杯系统的侧视图;Fig. 4 is the side view of the cup dropping system according to the embodiment shown in Fig. 1 of the fully automatic coffee capsule packaging machine of the present invention;
图5为按照本发明的全自动咖啡胶囊包装机的图1所示实施例的落杯系统的俯视图;Fig. 5 is the top view of the cup dropping system of the embodiment shown in Fig. 1 according to the fully automatic coffee capsule packaging machine of the present invention;
图6为按照本发明的全自动咖啡胶囊包装机的图3中托盘的俯视图;Fig. 6 is the top view of the tray in Fig. 3 of the fully automatic coffee capsule packing machine according to the present invention;
图7为按照本发明的全自动咖啡胶囊包装机的图1所示出实施例的加料系统的一优选的结构示意图;Fig. 7 is a preferred structural representation of the feeding system of the embodiment shown in Fig. 1 according to the fully automatic coffee capsule packaging machine of the present invention;
图8为按照本发明的全自动咖啡胶囊包装机的图1所示实施例中的封膜热封机构的一优选实施例的主视图;Fig. 8 is the front view of a preferred embodiment of the sealing film heat-sealing mechanism in the embodiment shown in Fig. 1 according to the fully automatic coffee capsule packaging machine of the present invention;
图9为按照本发明的全自动咖啡胶囊包装机的图1所示实施例的封膜冲切机构的一优选实施例的侧视图;Fig. 9 is a side view of a preferred embodiment of the sealing film punching mechanism of the embodiment shown in Fig. 1 according to the fully automatic coffee capsule packaging machine of the present invention;
图10为按照本发明的全自动咖啡胶囊包装机的图1所示实施例的机械手自动送取系统的一优选实施例的主视图;Fig. 10 is a front view of a preferred embodiment of the manipulator automatic delivery system according to the embodiment shown in Fig. 1 of the fully automatic coffee capsule packaging machine of the present invention;
图11为按照本发明的全自动咖啡胶囊包装机的图1所示实施例的机械手自动送取系统的一优选实施例的俯视图。Fig. 11 is a top view of a preferred embodiment of the manipulator automatic feeding system of the embodiment shown in Fig. 1 of the fully automatic coffee capsule packaging machine according to the present invention.
附图中标号:Labels in the attached drawings:
落杯系统10,料杯11,换杯转盘12,换杯气缸13,落杯气缸14,送杯板15,下杯料筒16,步进电机17,光电检测仪18,下杯筒19,真空吸盘21,吸杯气缸22,托盘23,方形孔231,滑块234,加料系统30,电机31,料仓32,接口33,出料口34,压实机构40,封膜除静电机构50,一次封膜热封机构60,封杯膜61,热封头62,气缸63,二次封膜热封机构70,封膜冲切机构80,机械手自动送取系统90,推杯气缸91,气缸推杆911,进杯板92,滑槽921,抓杯气缸Ⅰ94,往返伺服电机95,往返链条96,抓杯气缸Ⅱ97,真空吸盘98,自动输送工位99,主传动系统1,封膜对光标机构2,封膜放卷机构3,封膜废边收卷机构4,自动包装机构5。Cup dropping system 10, feeding cup 11, cup changing turntable 12, cup changing cylinder 13, cup dropping cylinder 14, cup feeding plate 15, lower cup barrel 16, stepper motor 17, photoelectric detector 18, lower cup barrel 19, Vacuum suction cup 21, suction cup cylinder 22, tray 23, square hole 231, slider 234, feeding system 30, motor 31, silo 32, interface 33, discharge port 34, compacting mechanism 40, sealing film removing static electricity mechanism 50 , primary film sealing mechanism 60, cup sealing film 61, heat sealing head 62, air cylinder 63, secondary film heat sealing mechanism 70, film punching mechanism 80, robot automatic delivery system 90, cup push cylinder 91, Cylinder push rod 911, cup feeding plate 92, chute 921, cup grab cylinder I94, reciprocating servo motor 95, reciprocating chain 96, cup grab cylinder II97, vacuum suction cup 98, automatic conveying station 99, main drive system 1, sealing film For the cursor mechanism 2, the sealing film unwinding mechanism 3, the sealing film waste edge winding mechanism 4, and the automatic packaging mechanism 5.
具体实施方式Detailed ways
下面结合说明书附图对本发明的全自动咖啡胶囊包装机的具体实施方式作进一步的说明。The specific implementation of the fully automatic coffee capsule packaging machine of the present invention will be further described below in conjunction with the accompanying drawings.
如图1-图2(箭头方向为主系统的运行方向)所示,按照本发明的全自动咖啡胶囊包装机包括主传动系统1、加料系统30、封膜热封机构、封膜冲切机构80,所述主传动系统1控制落杯系统10中的料杯11经过加料系统30、封膜热封机构、封膜冲切机构80、机械手自动送取系统90,最后到自动包装机构5进行外包装。所述主传动系统1采用链条传动,能够稳定地输送料杯11,不会使料杯11在主传动系统1上发生堆积或短缺的现象。主传动系统1上设置有多个送杯板15竖向排列,并且相邻两个送杯板15的间距相同,送杯板15为中部设有载杯孔的长方块,载杯孔的深度为料杯11的高度,载杯孔的直径不小于料杯11的口径。As shown in Fig. 1-Fig. 2 (arrow direction is the operating direction of main system), according to the fully automatic coffee capsule packing machine of the present invention comprises main transmission system 1, feeding system 30, sealing film heat sealing mechanism, sealing film punching mechanism 80, the main transmission system 1 controls the material cup 11 in the cup dropping system 10 to pass through the feeding system 30, the sealing film heat sealing mechanism, the sealing film punching mechanism 80, the automatic feeding system 90 of the manipulator, and finally to the automatic packaging mechanism 5. outer packaging. The main transmission system 1 is driven by a chain, which can stably transport the material cups 11 without causing accumulation or shortage of the material cups 11 on the main transmission system 1 . The main transmission system 1 is provided with a plurality of cup feeding plates 15 arranged vertically, and the distance between two adjacent cup feeding plates 15 is the same. The cup feeding plate 15 is a rectangular block with a cup carrying hole in the middle. is the height of the feed cup 11 , the diameter of the carrying cup hole is not less than the diameter of the feed cup 11 .
该全自动咖啡胶囊包装机的工作过程为:料杯11放入下杯料筒16后,主传动系统1启动,主传动系统1中的送杯板15随主传动系统1上的链轮的转动向前运行,当运行到落杯系统10的下杯工位时,落杯气缸14开始工作,下杯料筒16内的料杯11落入下杯筒19内,此时吸杯气缸22工作,将吸杯气缸22上部的真空吸盘21打开,通过真空将下杯筒19内的料杯11吸入送杯板15内,如此往复动作完成自动落杯工作。主驱动系统1在电机的作用下不断从左向右运行,为此会将送杯板15内的料杯11输送到加料系统30内加入咖啡,料杯11加入咖啡后输送到压实机构40的下方进行压实。接下来输送到封膜除静电机构50下方进行除去静电,然后再进入一次封膜热封机构60下进行第一次热封,随后再进入二次封膜热封机构70下进行第二次热封。封膜过后的料杯11进入封膜冲切机构80下进行冲切,将料杯11上多余的封膜切除,接下来要对料杯11进行外包装,这时机械手自动取送系统90将主驱动系统1上封膜好的料杯11转接到承接板上,紧接着被送入自动包装机构5内进行装袋,料杯11在自动包装机构5的作用下在外部包装好塑料袋,最后通过输送带送入装载箱中以备装箱。The working process of the fully automatic coffee capsule packaging machine is: after the material cup 11 is put into the lower cup barrel 16, the main transmission system 1 is started, and the cup delivery plate 15 in the main transmission system 1 follows the movement of the sprocket wheel on the main transmission system 1. Rotate and run forward. When running to the lower cup station of the cup drop system 10, the cup drop cylinder 14 starts to work, and the material cup 11 in the lower cup barrel 16 falls into the lower cup barrel 19. At this time, the suction cup cylinder 22 To work, the vacuum suction cup 21 on the top of the suction cup cylinder 22 is opened, and the material cup 11 in the lower cup barrel 19 is sucked into the cup feeding plate 15 by vacuum, and the automatic cup dropping work is completed by such a reciprocating action. The main drive system 1 continuously runs from left to right under the action of the motor. For this reason, the material cup 11 in the cup feeding plate 15 will be transported to the feeding system 30 to add coffee, and the material cup 11 will be transported to the compacting mechanism 40 after adding coffee. compaction below. Next, it is transported to the bottom of the sealing film removing static electricity mechanism 50 to remove static electricity, and then enters the first sealing film heat sealing mechanism 60 times for the first heat sealing, and then enters the secondary sealing film heat sealing mechanism 70 times for the second heat sealing seal up. After sealing the material cup 11 enters the sealing film punching mechanism 80 times for punching, the redundant sealing film on the material cup 11 is cut off, and then the material cup 11 is to be packaged, at this time the manipulator automatic pick-up system 90 will The film-sealed material cup 11 on the main drive system 1 is transferred to the receiving plate, and then sent into the automatic packaging mechanism 5 for bagging. Under the action of the automatic packaging mechanism 5, the material cup 11 is wrapped in a plastic bag on the outside , and finally sent into the loading box by the conveyor belt to prepare for boxing.
接下来参阅图3(箭头方向为主系统的运行方向)-图4,详细介绍落杯系统10的工作过程。当下杯料筒16内的料杯11少于光电检测仪18设定的数量时,托盘23下的换杯气缸13关闭,步进电机17驱动换杯转盘12顺时针旋转,将满仓的另一组下杯料筒16送入下杯筒19内,因此完成换杯工作。如图5(箭头方向为换杯转盘的转动方向)所示,该落杯系统10中有4组每组有2个下杯料筒16,换杯转盘12上开有8个圆孔,8个圆孔每2个为一组,均匀地分布在换杯转盘12的四角。下杯料筒16置于换杯转盘12的圆孔中并由托盘23托起,工作时换杯转盘12顺时针转动。当然换杯转盘12上的圆孔可以根据需要增加或减少,例如6个、10个、12个等,同时下杯料筒16的数量也随之增加或减少。Next, referring to Fig. 3 (the direction of the arrow is the running direction of the main system) - Fig. 4, the working process of the cup dropping system 10 will be introduced in detail. When the number of cups 11 in the lower cup barrel 16 is less than the number set by the photoelectric detector 18, the cup changing cylinder 13 under the tray 23 is closed, and the stepping motor 17 drives the cup changing turntable 12 to rotate clockwise, and another full bin is The lower cup material barrel 16 of the group is sent in the lower cup barrel 19, so the work of changing cups is completed. As shown in Figure 5 (the direction of the arrow is the direction of rotation of the cup changing carousel), there are 4 groups of each group with 2 lower cup barrels 16 in the cup dropping system 10, and 8 circular holes are arranged on the cup changing carousel 12, 8 Each 2 circular holes is a group, evenly distributed at the four corners of the cup changing carousel 12. The lower cup material barrel 16 is placed in the circular hole of the cup-changing turntable 12 and is held up by the tray 23, and the cup-changing turntable 12 rotates clockwise during work. Of course, the round holes on the cup changing carousel 12 can be increased or decreased as required, such as 6, 10, 12, etc., and the number of lower cup barrels 16 can also be increased or decreased.
料杯11的上口径略小于下杯料筒16和下杯筒19的内径,这样料杯11在下落过程中不会发生歪斜的现象,也不会轻易地自行下落。另外,为避免下杯料筒16和下杯筒19在该系统中发生导电的现象,下杯料筒16和下杯筒19均选用无毒绝缘材料。The upper diameter of the material cup 11 is slightly smaller than the inner diameters of the lower cup material barrel 16 and the lower cup barrel 19, so that the material cup 11 will not be skewed during the falling process, nor will it easily fall by itself. In addition, in order to prevent the lower cup barrel 16 and the lower cup barrel 19 from being electrically conductive in the system, both the lower cup barrel 16 and the lower cup barrel 19 are made of non-toxic insulating materials.
由于主传动系统1的送杯板15上设置有吸杯气缸22,吸杯气缸22上安装有真空吸盘21,故送入下杯筒19的料杯11会被真空吸盘21吸入送杯板15上,然后由送杯板15送到加料系统30内进行加料。由于落杯系统10内有两个下杯筒19而送杯板15上开有两个载杯孔,故主传动系统1上安装有两个吸杯气缸22,而且在每个吸杯气缸22上均装有真空吸盘21。Since the cup feeding plate 15 of the main transmission system 1 is provided with a suction cup cylinder 22, and a vacuum suction cup 21 is installed on the suction cup cylinder 22, the material cup 11 sent into the lower cup barrel 19 will be sucked into the cup feeding plate 15 by the vacuum suction cup 21. Then, it is sent to the feeding system 30 by the cup feeding plate 15 for feeding. Since there are two lower cup cylinders 19 in the cup drop system 10 and two cup carrying holes are provided on the cup feeding plate 15, two suction cup cylinders 22 are installed on the main transmission system 1, and each suction cup cylinder 22 Vacuum suction cups 21 are all housed on the top.
下杯料筒16与下杯筒19的直径相同,并且下杯料筒16的长度大于下杯筒19的长度。下杯料筒16内装有多个料杯11,当下杯筒19内的料杯11落入送杯板15上之后,下杯筒19内的料杯11减少此时落杯气缸14作用,将下杯料筒16的料杯11落入下杯筒19内,由于下杯筒19的长度小于下杯料筒16的长度,因此料杯11不会在下杯筒19内发生堆积而影响整个系统的工作。The diameter of the lower cup barrel 16 is the same as that of the lower cup barrel 19 , and the length of the lower cup barrel 16 is greater than that of the lower cup barrel 19 . A plurality of material cups 11 are housed in the lower cup barrel 16. After the material cups 11 in the lower cup barrel 19 fall onto the cup feeding plate 15, the material cups 11 in the lower cup barrel 19 are reduced. The material cup 11 of the lower cup barrel 16 falls into the lower cup barrel 19. Since the length of the lower cup barrel 19 is shorter than the length of the lower cup barrel 16, the material cups 11 will not accumulate in the lower cup barrel 19 and affect the entire system work.
如图6所示,托盘23的换杯工位上开有方形孔231,方形孔231的内部设有一滑块232。当下杯料筒16内的料杯11需要下落到下杯筒19内时,托盘23下的感应器打开,推动滑块232向左移动,方形孔231打开,料杯11经过方形孔231落入下杯筒19内。在料杯11落入下杯筒19内后滑块232向右移动,将方形孔231关闭,从而限制了下杯料筒16内的料杯11自行下落而影响该系统的正常工作。滑块232材料的厚度小于托盘23的厚度,当方形孔231被滑块232封闭后,滑块232的上平面与托盘23的下平面共面。As shown in FIG. 6 , a square hole 231 is opened on the cup changing station of the tray 23 , and a slider 232 is arranged inside the square hole 231 . When the material cup 11 in the lower cup material barrel 16 needs to fall into the lower cup barrel 19, the sensor under the tray 23 is turned on, the slider 232 is pushed to move to the left, the square hole 231 is opened, and the material cup 11 falls into the lower cup barrel through the square hole 231. In the lower cup tube 19. After the material cup 11 falls into the lower cup barrel 19, the slider 232 moves to the right to close the square hole 231, thereby limiting the automatic fall of the material cup 11 in the lower cup barrel 16 and affecting the normal operation of the system. The thickness of the material of the slider 232 is smaller than that of the tray 23 , and when the square hole 231 is closed by the slider 232 , the upper plane of the slider 232 is coplanar with the lower plane of the tray 23 .
参阅图7,加料系统30的结构示意图。料仓32内装有一定量的咖啡,电机31启动后,当料杯11由送杯板15输送到加料系统30的出料口34处时,料仓32内的咖啡会在电机31的驱动下经过料仓32的底接口33落入料杯11中。由于该加料系统30中与咖啡接触的地方均选用不锈钢材料制作,因此不会对咖啡造成污染,而且使用的时间较久,节约了成本。另外,加料系统30的各部件之间均采取密封连接,因此不会有其它杂质进入到料仓31中污染咖啡。为了避免料仓32内的咖啡落入料杯11时发生堆积的现象,将出料口34加工成上端带有漏斗下端为圆管形。Referring to FIG. 7 , it is a schematic structural diagram of the feeding system 30 . There is a certain amount of coffee in the hopper 32. After the motor 31 is started, when the cup 11 is delivered to the outlet 34 of the feeding system 30 by the cup feeding plate 15, the coffee in the hopper 32 will pass through under the drive of the motor 31. The bottom interface 33 of the feed bin 32 falls into the feed cup 11 . Since the places in the feeding system 30 that are in contact with the coffee are all made of stainless steel, the coffee will not be polluted, and the use time is longer, which saves the cost. In addition, all components of the feeding system 30 are connected in a sealed manner, so that other impurities will not enter the silo 31 and contaminate the coffee. In order to prevent the coffee in the feed bin 32 from piling up when it falls into the material cup 11, the discharge port 34 is processed into a circular tube shape with a funnel at the upper end.
接下来参阅图8(箭头方向为主传动系统的运行方向)-图9所示,其示出了封膜热封机构的工作过程。封膜热封机构还包括封膜对光标2、封膜放卷机构3和封膜废边收卷机构4,并按照封膜对光标2、封膜放卷机构3和封膜废边收卷机构4的顺序排列。加入咖啡的料杯11通过压实机构40压实后被输送到封膜除静电机构50进行除静电后,封膜对光标2对准料杯11,封膜放卷机构3中的转轴转动,在转轮的带动下封膜将料杯11包裹住,随后进入一次封膜热封机构60和二次封膜热封机构70进行加膜热封。一次封膜热封机构60和二次封膜热封机构70均包括:封杯膜61、热封头62和气缸63。当料杯11输送到封膜热封机构中时,料杯11会杯封杯膜61包裹,随后热封头62加热到120℃时在气缸63的作用下下行与料杯11的杯口热合,封杯膜61将会粘连在杯口上进而封闭料杯11。Next, refer to FIG. 8 (the direction of the arrow is the running direction of the main transmission system)-shown in FIG. 9 , which shows the working process of the film heat-sealing mechanism. The sealing film heat-sealing mechanism also includes the sealing film pairing cursor 2, the sealing film unwinding mechanism 3 and the sealing film waste side winding mechanism 4, and according to the sealing film pairing cursor 2, the sealing film unwinding mechanism 3 and the sealing film waste side winding The sequence of institutions 4. The cup 11 filled with coffee is compacted by the compacting mechanism 40 and then transported to the sealing film destaticizing mechanism 50 for static removal. After the sealing film aligns the cursor 2 with the material cup 11, the shaft in the sealing film unwinding mechanism 3 rotates, Driven by the runner, the sealing film wraps the material cup 11, and then enters the primary film heat-sealing mechanism 60 and the secondary film heat-sealing mechanism 70 for film-adding heat-sealing. Both the heat-sealing mechanism 60 for the primary film sealing and the heat-sealing mechanism 70 for the secondary film sealing include: a cup sealing film 61 , a heat-sealing head 62 and an air cylinder 63 . When the material cup 11 is transported to the sealing film heat-sealing mechanism, the material cup 11 will be wrapped by the cup sealing film 61, and then the heat-sealing head 62 will heat seal the opening of the material cup 11 under the action of the cylinder 63 when it is heated to 120°C. , the cup sealing film 61 will stick to the mouth of the cup and then seal the cup 11 .
经过一次封膜热封机构60和二次封膜热封机构70封膜完成的料杯11在主传动系统1的作用下被输送到封膜冲切机构80的下方,经过封膜冲切机构80将料杯11上部多余的封膜切除。冲切后对于的封膜被封膜废边放卷机构4收集,这样就不会对该封膜热封机构造成影响。如图9所示,封膜热封机构中有两个热封头62,因此可以同时对送杯板15上的两个料杯11进行封膜。The material cup 11 that has been sealed by the primary film heat-sealing mechanism 60 and the secondary film heat-sealing mechanism 70 is transported to the lower part of the film-sealing punching mechanism 80 under the action of the main drive system 1, and passes through the film-sealing punching mechanism. 80 cut off the excess sealing film on the top of the feed cup 11. After die-cutting, the sealed film is collected by the film waste edge unwinding mechanism 4, so that the sealed film heat-sealing mechanism will not be affected. As shown in FIG. 9 , there are two heat-sealing heads 62 in the film-sealing heat-sealing mechanism, so the two material cups 11 on the cup feeding plate 15 can be sealed at the same time.
参考图10-图11,该机械手自动送取系统90包括推杯装置、抓杯装置、往返伺服电机95、往返链条96、自动输送工位99,所述推杯装置和抓杯装置置于自动输送工位99上。Referring to Fig. 10-Fig. 11, the robot automatic delivery system 90 includes a cup pushing device, a cup grabbing device, a reciprocating servo motor 95, a reciprocating chain 96, and an automatic conveying station 99, and the cup pushing device and cup grabbing device are placed in an automatic On the delivery station 99.
所述推杯装置为推杯气缸91;所述抓杯装置包括抓杯气缸Ⅰ94和抓杯气缸Ⅱ97。该系统停止工作时抓杯气缸Ⅰ94位于载杯盘922的上方;抓杯气缸Ⅱ97位于送杯板15的载杯孔的上方。The cup pushing device is a cup pushing cylinder 91; the cup grabbing device includes a cup grabbing cylinder I94 and a cup grabbing cylinder II97. When the system stopped working, the cup cylinder I94 was positioned above the cup tray 922; the cup cylinder II97 was positioned above the cup hole of the cup delivery plate 15.
下面结合附图详细介绍机械手自动送取系统90的工作过程。封膜热封完成的两个料杯11被主传动系统1上的送杯板15输送到机械手自动送取系统90下,抓杯气缸94打开,在抓杯气缸94的作用下抓杯气缸94下的两个真空吸盘98打开,两个真空吸盘98将送杯板15上封膜完成的两个料杯11吸起,料杯11离开送杯板15,此时往返伺服电机95开始工作。在往返伺服电机95的带动下该系统中的往返链条96左右转动,将左边封膜完成的料杯11转移到右侧的自动输送工位99上,接下来被输送到自动包装机构5上进行外包装。The working process of the manipulator automatic feeding system 90 will be described in detail below in conjunction with the accompanying drawings. The two material cups 11 that have been heat-sealed are transported to the automatic feeding system 90 by the manipulator by the cup feeding plate 15 on the main drive system 1, and the cup grabbing cylinder 94 is opened, and the cup grabbing cylinder 94 is activated by the cup grabbing cylinder 94 The two vacuum chucks 98 below are opened, and the two vacuum chucks 98 suck up the two feed cups 11 that have been sealed on the cup plate 15. Driven by the reciprocating servo motor 95, the reciprocating chain 96 in the system rotates left and right, transfers the material cup 11 that has been sealed on the left to the automatic conveying station 99 on the right, and then is conveyed to the automatic packaging mechanism 5 for further processing. outer packaging.
该送取系统中每次均抓取两个料杯11,当每个料杯11需要单独外包装时必须要将每个料杯11单独送入自动包装机构5中。由图11所示,自动输送工位99上设有进杯板92,进杯板92的置于支座921上,并且支座921上设有滑槽,由于往返链条96每次转送两个料杯11,因此在进杯板92上开设有两个载杯孔。进杯板92与推杯气缸91的气缸推杆911连接在一起。当往返链条96将一组料杯11转移到进杯板92上时,推杯气缸91开始工作,推杯气缸91会根据时序利用推动进杯板92在气缸推杆911上滑动,从而将料杯11按照时序推入自动输送工位99上进入自动包装机构5中。另外需要说明的是,在往返链条96的两端分别设置由抓杯气缸Ⅰ94和抓杯气缸Ⅱ97。当抓杯气缸Ⅱ97抓取料杯11送入进杯板92时,抓杯气缸Ⅰ94在往返链条96的作用下运行到左侧开始抓取送杯板15上的料杯11,该送取系统如此往返工作。In this delivery system, two feed cups 11 are grasped each time. When each feed cup 11 needs to be packaged separately, each feed cup 11 must be sent into the automatic packaging mechanism 5 separately. As shown in Figure 11, the automatic conveying station 99 is provided with a cup inlet plate 92, and the cup inlet plate 92 is placed on the support 921, and the support 921 is provided with a chute, because the reciprocating chain 96 transfers two The feed cup 11 is therefore provided with two cup-carrying holes on the cup inlet plate 92 . The cup advance plate 92 is connected together with the cylinder push rod 911 of the cup cylinder 91. When the reciprocating chain 96 transfers a group of material cups 11 to the cup feeding plate 92, the cup pushing cylinder 91 starts to work, and the cup pushing cylinder 91 will use the push cup feeding plate 92 to slide on the cylinder push rod 911 according to the sequence, thereby pushing the material The cup 11 is pushed into the automatic delivery station 99 according to the time sequence and enters in the automatic packaging mechanism 5 . In addition, it should be noted that the two ends of the reciprocating chain 96 are respectively provided with a cup-catching cylinder I 94 and a cup-catching cylinder II 97 . When the cup grabbing cylinder II97 grabs the material cup 11 and sends it to the cup inlet plate 92, the cup grabbing cylinder I94 runs to the left under the action of the reciprocating chain 96 and starts to grab the material cup 11 on the cup feeding plate 15. So back and forth to work.
往返链条96为两根,并通过齿轮与往返伺服电机95连接在一起,采用往返链条96进行左右两侧同时工作,这样大大地提高了工作效率,而且节约了成本。Reciprocating chain 96 is two, and is connected together with reciprocating servo motor 95 by gear, adopts reciprocating chain 96 to carry out left and right sides to work simultaneously, has improved work efficiency greatly like this, and has saved cost.
如图11所示,支座921与自动输送工位99通过螺栓可拆卸地连接在一起;推杯气缸91通过底座采用螺栓可拆卸地连接在自动输送工位99上。自动输送工位99的中间部位开有载杯槽,来自进杯板92的料杯11会落入自动输送工位99的中间部位的载杯槽中,这样料杯11在进入自动包装机构5过程中不会发生歪斜,方便对料杯11进行外包装,提高了工作效率和包装的质量。As shown in FIG. 11 , the support 921 and the automatic conveying station 99 are detachably connected together by bolts; the push cup cylinder 91 is detachably connected to the automatic conveying station 99 by bolts through the base. The middle part of the automatic conveying station 99 has a cup-carrying groove, and the material cup 11 from the cup inlet plate 92 will fall into the cup-carrying groove in the middle part of the automatic conveying station 99, so that the material cup 11 enters the automatic packaging mechanism 5 In the process, there will be no skewing, which facilitates the outer packaging of the material cup 11, and improves the work efficiency and packaging quality.
另外,该包装机的外部设有防护罩,为此外界的杂物不会进入生产线中,不会对该生产线中的产品造成污染,更不会对该生产线的运行造成不良的影响。In addition, the outside of the packaging machine is equipped with a protective cover, so that foreign sundries will not enter the production line, will not pollute the products in the production line, and will not cause adverse effects on the operation of the production line.
本领域技术人员不难理解,本发明的全自动咖啡胶囊包装机包括本说明书中各部分的任意组合。限于篇幅且为了是使说明书简明,在此没有将这些组合一一详细介绍,但看过本说明书后,由本说明书构成的各部分的任意组合构成的本发明的范围已经不言自明。It is not difficult for those skilled in the art to understand that the fully automatic coffee capsule packaging machine of the present invention includes any combination of parts in this specification. Due to space limitation and for the sake of brevity, these combinations are not introduced in detail here. However, after reading this specification, the scope of the present invention constituted by any combination of the parts constituting this specification is self-evident.
Claims (18)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310058288.3A CN103086013B (en) | 2013-02-01 | 2013-02-25 | Full-automatic coffee capsule packing machine |
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| CN201310044014.9 | 2013-02-01 | ||
| CN2013100440149 | 2013-02-01 | ||
| CN201310044014 | 2013-02-01 | ||
| CN201310058288.3A CN103086013B (en) | 2013-02-01 | 2013-02-25 | Full-automatic coffee capsule packing machine |
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| Publication Number | Publication Date |
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| CN103086013A CN103086013A (en) | 2013-05-08 |
| CN103086013B true CN103086013B (en) | 2015-05-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310058288.3A Active CN103086013B (en) | 2013-02-01 | 2013-02-25 | Full-automatic coffee capsule packing machine |
| CN 201320084630 Expired - Fee Related CN203078800U (en) | 2013-02-01 | 2013-02-25 | Full-automatic coffee capsule packaging machine |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201320084630 Expired - Fee Related CN203078800U (en) | 2013-02-01 | 2013-02-25 | Full-automatic coffee capsule packaging machine |
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| CN103086013B (en) * | 2013-02-01 | 2015-05-20 | 瑞安市神翌机械有限公司 | Full-automatic coffee capsule packing machine |
| CN104003001B (en) * | 2013-09-12 | 2016-05-11 | 温州市沪华机械电器有限公司 | Automatic coffee filling pipeline |
| WO2016029355A1 (en) * | 2014-08-26 | 2016-03-03 | Top Electric Appliances Industrial Ltd. | A coffee capsule filler appliance |
| CN104386269A (en) * | 2014-09-20 | 2015-03-04 | 温州市沪华机械电器有限公司 | Full-automatic coffee capsule filling machine suitable for coarse coffee powder |
| CN104670526B (en) * | 2014-12-17 | 2017-01-18 | 广东立高食品有限公司 | Automated fruit filling packaging production line and packaging method thereof |
| US11745906B2 (en) | 2015-11-23 | 2023-09-05 | Cupper Llc | System, apparatus, and method for preparing a beverage cartridge |
| WO2019237131A1 (en) * | 2018-05-15 | 2019-12-12 | Mb2 Cup Development Llc | System, apparatus, and method for preparing a beverage cartridge |
| US12121176B2 (en) | 2015-11-23 | 2024-10-22 | Cupper Llc | System, apparatus and method for preparing a beverage cartridge |
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| CN107098002A (en) * | 2016-05-13 | 2017-08-29 | 浙江神翌机械有限公司 | A kind of milk powder capsule-packaging machines |
| CN106127920A (en) * | 2016-06-12 | 2016-11-16 | 东华大学 | A kind of Coin sorting collator |
| CN106081250A (en) * | 2016-07-29 | 2016-11-09 | 南京来口食品有限公司 | Multiple-station turntable type filling machine |
| CN106864822A (en) * | 2017-04-06 | 2017-06-20 | 马怡鑫 | Automatic coffee capsule-packaging machines |
| CN107344637A (en) * | 2017-05-31 | 2017-11-14 | 苏州首达机械有限公司 | One kind falls cup, sealing all-in-one machine |
| CN107826331A (en) * | 2017-11-28 | 2018-03-23 | 浙江神翌机械有限公司 | A kind of disc type filling and sealing machine |
| CN108146719B (en) * | 2018-02-05 | 2024-01-23 | 鲍晓文 | Rotary stepping dehumidifying box filling sealing machine |
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| CN108891667B (en) * | 2018-05-04 | 2021-10-26 | 无锡鼎加弘思饮品科技有限公司 | Method for improving film rolling utilization rate through inclined film drawing processing |
| CN108910188B (en) * | 2018-07-12 | 2024-04-19 | 南京和澳自动化科技有限公司 | Full-automatic filling and sealing integrated packaging machine |
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| CN109276133B (en) * | 2018-11-26 | 2024-07-09 | 江苏神翌机械有限公司 | A coffee capsule cup assembly device |
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Also Published As
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| CN103086013A (en) | 2013-05-08 |
| CN203078800U (en) | 2013-07-24 |
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