CN103071860A - Device and method for removing burrs in water meter shell - Google Patents
Device and method for removing burrs in water meter shell Download PDFInfo
- Publication number
- CN103071860A CN103071860A CN2013100213802A CN201310021380A CN103071860A CN 103071860 A CN103071860 A CN 103071860A CN 2013100213802 A CN2013100213802 A CN 2013100213802A CN 201310021380 A CN201310021380 A CN 201310021380A CN 103071860 A CN103071860 A CN 103071860A
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- cylinder
- burr
- housing
- control switch
- tool head
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- 238000000034 method Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 17
- 238000003754 machining Methods 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 230000033001 locomotion Effects 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The invention discloses a device and a method for removing burrs in a water meter shell. The device comprises an air tube, an air compressor, a foot switch, an operation desk, a cylinder, a gear transmission mechanism, a machining tool head, a shell fixing device, and the removal method comprises the steps that compressed air generated by the air compressor is transmitted to the cylinder through the foot switch, so that a piston in the cylinder reciprocally moves, and the burrs are cut by a round toothed rotating tool. The device and the method have the beneficial effects that the burr removal efficiency is high; the burr removal cleanness can be kept consistent; the qualified rate of shell machining is increased; and the labor intensity and requirements on professional skills are reduced.
Description
Technical field
The present invention relates to the water meter manufacturing technology, relate in particular to the housing finishing technology of water meter.
Background technology
Method for fine finishing in the existing single channel water meter metal shell is to process first the housing inner chamber, reprocessing water inlet inclined hole and water outlet inclined hole, after finishing the processing of turnover inclined hole, the junction of two inclined holes and inner chamber tends to produce burr, the burr of this position can affect the flow performance of single channel water meter, must be removed, the method of existing deburring is: a hand grip housing of employment, hold cutter with the another hand and scrape flash removed along the rotation of housing internal chamber wall, the method speed is slow, efficient is low, the firmly size of hand is different at every turn, and the cleanliness of removing burr is also just different, causes watermeter flowing rate consistency of performance variation, especially exerting oneself to cause when excessive the junction of inclined hole and inner chamber to produce small breach, causing housing can't satisfy single channel watermeter flowing rate performance and scrap.
Summary of the invention
Purpose of the present invention is exactly in order to overcome above-mentioned weak point of the prior art, and burr removal device and removal method in a kind of water meter case are provided, and is simple to operate, can remove fast, easily, exactly the burr on the junction of two inclined holes and inner chamber.
The present invention solves the problems of the technologies described above the technical scheme that adopts: burr removal device and removal method in a kind of water meter case, comprise tracheae, air compressor, pedal control switch, operating desk, cylinder, gear drive, machining tool head, housing fixture and removal method.
Described tracheae is used for air compressor, pedal control switch, compressed air between the cylinder connects, described air compressor and pedal control switch are installed in the below of operating desk, described cylinder, gear drive, machining tool head and housing fixture are installed on the operating desk table top successively, the compressed air that described air compressor produces is delivered to cylinder through pedal control switch, described cylinder has the opposite air inlet of both direction, supplied gas in turn to two air inlets by pedal control switch control, make the piston in the cylinder do back and forth movement, cylinder is equipped with the tooth arm, tooth arm synchronous piston is done back and forth movement, the front end gear of described gear drive links to each other with the tooth arm of cylinder, form gear drive, the machining tool head is housed on the end of gear drive, the size of described machining tool head and housing inner chamber are suitable, the knuckle-tooth shape rotary cutter of removing burr is equipped with on its top, direction and the cylinder piston back and forth movement of cutter rotation are synchronous, carry out clockwise and reversing, cutting burr when clockwise, reversing is to prepare for clockwise, in described machining tool head both sides symmetrical alignment pin and clamping body are housed, be used for stationary housing, be exactly described housing fixture, prevent that housing from and then rotating together when cutter rotary cutting burr.
Described burr removal method is: the single channel water meter metal shell that will need to remove burr is fixed on the station of housing fixture, lower pedal control switch tramps with one's feet, compressed air enters of cylinder, the tooth arm that links to each other with cylinder piston is done stretching motion, the gear of driven gear transmission mechanism rotates, be installed in the at once at a high speed forward rotation of rotary cutter on the machining tool head of transmission mechanism end, burr on the junction of cutting housing two inclined holes and inner chamber, decontrol pedal control switch with pin, compressed air enters the other end of cylinder, the tooth arm that links to each other with cylinder piston is done contractile motion, and the gear of driven gear transmission mechanism rotates, and rotary cutter is the high speed counter-rotating at once, prepare for clockwise, gear drive returns to the home position, and completion of processing is taken off the housing of removing burr.
The invention has the beneficial effects as follows:
1, the cutter rotary speed on the pneumatic machining tool head is fast, so it is high to remove the efficient of burr;
2, the cutter on the machining tool head and the relative position of housing immobilize, and the cleanliness of removing burr can be kept consistency, and guarantee the stable of watermeter flowing rate performance;
3, the cutting force of the cutter on the machining tool head is consistent all the time, the small breach that often produces in the time of can avoiding by hand deburring, the passing rate of processing of raising housing;
4, realized the mechanical automation operation, reduced labour intensity and to the professional skill requirement, be convenient to the allotment of manual resource.
Description of drawings
Fig. 1 is device of the present invention and flow chart.
The specific embodiment
The invention will be further described below in conjunction with Fig. 1 and an embodiment:
Burr removal device and removal method in a kind of water meter case comprise tracheae, air compressor, pedal control switch, operating desk, cylinder, gear drive, machining tool head, housing fixture and removal method.
Air compressor, pedal control switch, between the cylinder compressed air connect with tracheae, air compressor and pedal control switch are installed in the below of operating desk, cylinder, gear drive, machining tool head and housing fixture are installed on the operating desk table top successively, with pedal control switch the compressed air that air compressor produces is delivered to cylinder, described cylinder has the opposite air inlet of both direction, supplied gas in turn to two air inlets by pedal control switch control, make the piston in the cylinder do back and forth movement, cylinder is equipped with the tooth arm, tooth arm and piston synchronous are done back and forth movement, the front end gear of described gear drive links to each other with the tooth arm of cylinder, form gear drive, the machining tool head is housed on the end of gear drive, the size of described machining tool head and housing inner chamber are suitable, the knuckle-tooth shape rotary cutter of removing burr is equipped with on its top, direction and the cylinder piston back and forth movement of cutter rotation are synchronous, carry out clockwise and reversing, cutting burr when clockwise, be inverted for clockwise preparing, symmetrical alignment pin and clamping body are housed in described machining tool head both sides, be used for stationary housing, be exactly described housing fixture, prevent that housing from and then rotating together when cutter rotary cutting burr.
Described burr removal method is: the single channel water meter metal shell that will need to remove burr is fixed on the station of housing fixture, lower pedal control switch tramps with one's feet, compressed air enters of cylinder, the tooth arm that links to each other with cylinder piston is done stretching motion, the gear of driven gear transmission mechanism rotates, be installed in the at once at a high speed forward rotation of rotary cutter on the machining tool head of transmission mechanism end, burr on the junction of cutting housing two inclined holes and inner chamber, decontrol pedal control switch with pin, compressed air enters the other end of cylinder, the tooth arm that links to each other with cylinder piston is done contractile motion, and the gear of driven gear transmission mechanism rotates, and rotary cutter is the high speed counter-rotating at once, prepare for clockwise, gear drive returns to the home position, and completion of processing is taken off the housing of removing burr.
Claims (2)
1. burr removal device and the removal method in the water meter case, comprise tracheae, air compressor, pedal control switch, operating desk, cylinder, gear drive, the machining tool head, housing fixture and removal method, described tracheae is used for air compressor, pedal control switch, compressed air between the cylinder connects, described air compressor and pedal control switch are installed in the below of operating desk, described cylinder, gear drive, machining tool head and housing fixture are installed on the operating desk table top successively, the compressed air that described air compressor produces is delivered to cylinder through pedal control switch, described cylinder has the opposite air inlet of both direction, supplied gas in turn to two air inlets by pedal control switch control, make the piston in the cylinder do back and forth movement, cylinder is equipped with the tooth arm, tooth arm synchronous piston is done back and forth movement, the front end gear of described gear drive links to each other with the tooth arm of cylinder, form gear drive, the machining tool head is housed on the end of gear drive, the size of described machining tool head and housing inner chamber are suitable, the knuckle-tooth shape rotary cutter of removing burr is equipped with on its top, direction and the cylinder piston back and forth movement of cutter rotation are synchronous, carry out clockwise and reversing, cutting burr when clockwise, be inverted for clockwise preparing, in described machining tool head both sides symmetrical alignment pin and clamping body are housed, be used for stationary housing, be exactly described housing fixture, prevent that housing from and then rotating together when cutter rotary cutting burr.
2. burr removal device and the removal method in a kind of water meter case according to claim 1, it is characterized in that: described burr removal method is: the single channel water meter metal shell that will need to remove burr is fixed on the station of housing fixture, lower pedal control switch tramps with one's feet, compressed air enters of cylinder, the tooth arm that links to each other with cylinder piston is done stretching motion, the gear of driven gear transmission mechanism rotates, be installed in the at once at a high speed forward rotation of rotary cutter on the machining tool head of transmission mechanism end, burr on the junction of cutting housing two inclined holes and inner chamber, decontrol pedal control switch with pin, compressed air enters the other end of cylinder, the tooth arm that links to each other with cylinder piston is done contractile motion, the gear of driven gear transmission mechanism rotates, rotary cutter is the high speed counter-rotating at once, prepares for clockwise, and gear drive returns to the home position, completion of processing is taken off the housing of removing burr.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100213802A CN103071860A (en) | 2013-01-09 | 2013-01-09 | Device and method for removing burrs in water meter shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100213802A CN103071860A (en) | 2013-01-09 | 2013-01-09 | Device and method for removing burrs in water meter shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103071860A true CN103071860A (en) | 2013-05-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013100213802A Pending CN103071860A (en) | 2013-01-09 | 2013-01-09 | Device and method for removing burrs in water meter shell |
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| Country | Link |
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| CN (1) | CN103071860A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111085733A (en) * | 2020-01-15 | 2020-05-01 | 深圳奥维德机电有限公司 | Deburring jig |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08126914A (en) * | 1994-10-27 | 1996-05-21 | Mori Mach Kk | Deburring device of end face of metallic pipe |
| JPH0985534A (en) * | 1995-09-21 | 1997-03-31 | Toyoda Mach Works Ltd | Deburring tool |
| JP3078595B2 (en) * | 1991-04-19 | 2000-08-21 | 臼井国際産業株式会社 | Deburring device |
| JP2000301413A (en) * | 1999-04-21 | 2000-10-31 | Toyota Motor Corp | Deburring device |
| CN101456090A (en) * | 2008-12-16 | 2009-06-17 | 浙江金固股份有限公司 | Steeltried wheel rim burr treatment process and device |
| CN201389939Y (en) * | 2009-03-25 | 2010-01-27 | 王自强 | Extrusion blow wide-necked plastic bottle waste edge cutter |
| JP2011143527A (en) * | 2010-01-18 | 2011-07-28 | Bridgestone Flowtech Corp | Trimming washing device and trimming washing method |
-
2013
- 2013-01-09 CN CN2013100213802A patent/CN103071860A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3078595B2 (en) * | 1991-04-19 | 2000-08-21 | 臼井国際産業株式会社 | Deburring device |
| JPH08126914A (en) * | 1994-10-27 | 1996-05-21 | Mori Mach Kk | Deburring device of end face of metallic pipe |
| JPH0985534A (en) * | 1995-09-21 | 1997-03-31 | Toyoda Mach Works Ltd | Deburring tool |
| JP2000301413A (en) * | 1999-04-21 | 2000-10-31 | Toyota Motor Corp | Deburring device |
| CN101456090A (en) * | 2008-12-16 | 2009-06-17 | 浙江金固股份有限公司 | Steeltried wheel rim burr treatment process and device |
| CN201389939Y (en) * | 2009-03-25 | 2010-01-27 | 王自强 | Extrusion blow wide-necked plastic bottle waste edge cutter |
| JP2011143527A (en) * | 2010-01-18 | 2011-07-28 | Bridgestone Flowtech Corp | Trimming washing device and trimming washing method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111085733A (en) * | 2020-01-15 | 2020-05-01 | 深圳奥维德机电有限公司 | Deburring jig |
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| PB01 | Publication | ||
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| C05 | Deemed withdrawal (patent law before 1993) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130501 |