CN103056122B - Cleaning device for sinking-floating coal sample - Google Patents
Cleaning device for sinking-floating coal sample Download PDFInfo
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- CN103056122B CN103056122B CN201210580096.4A CN201210580096A CN103056122B CN 103056122 B CN103056122 B CN 103056122B CN 201210580096 A CN201210580096 A CN 201210580096A CN 103056122 B CN103056122 B CN 103056122B
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Abstract
本发明公开了一种浮沉煤样清洗装置,包括循环真空系统、清洗系统、控制系统、框架,循环真空系统包括真空泵、水箱、电磁阀一,真空泵通过管路与水箱相连形成循环回路;清洗系统包括热水系统、清洗单元、排水管,热水系统包括热水箱、电热管,电热管设置在热水箱内部;清洗单元包括清洗桶、清洗斗、清洗淋头、电磁阀二,清洗斗设置在清洗桶内,清洗桶与真空泵之间设有电磁阀一,清洗淋头设置在清洗斗上方并与热水箱相连,热水箱和清洗淋头之间设有电磁阀二;控制系统由PLC控制器组成,PLC控制器与电磁阀一、电磁阀二相连;本发明能自动化控制清洗浮沉煤样,高效的去除煤样上的氯化锌。
The invention discloses a cleaning device for floating and sinking coal samples, which includes a circulating vacuum system, a cleaning system, a control system and a frame. The circulating vacuum system includes a vacuum pump, a water tank, and an electromagnetic valve. The vacuum pump is connected with the water tank through pipelines to form a circulating loop; the cleaning system Including hot water system, cleaning unit, drainage pipe, hot water system includes hot water tank, electric heating pipe, electric heating pipe is installed inside the hot water tank; cleaning unit includes cleaning bucket, cleaning bucket, cleaning shower head, solenoid valve 2, cleaning bucket It is installed in the cleaning bucket, and there is a solenoid valve 1 between the cleaning bucket and the vacuum pump. The cleaning shower head is set above the cleaning bucket and connected to the hot water tank. There is a solenoid valve 2 between the hot water tank and the cleaning shower head; the control system It is composed of a PLC controller, and the PLC controller is connected with the first solenoid valve and the second solenoid valve; the invention can automatically control the cleaning of floating and sinking coal samples, and efficiently remove zinc chloride on the coal samples.
Description
技术领域 technical field
本发明涉及一种清洗装置,更具体地说是涉及一种浮沉煤样清洗装置,属于清洗机械技术领域。 The invention relates to a cleaning device, more specifically to a cleaning device for floating and sinking coal samples, and belongs to the technical field of cleaning machinery.
背景技术 Background technique
依据GB 474-2008煤样的浮选方法、GB/T 478-2008煤炭浮沉试验方法中的规定,重液上的浮煤捞起后,煤粒上的氯化锌必须淋洗干净。在实际清洗过程中,将煤样放入清洗桶,加入水,静置后将水倒出,重复操作上述过程,均为人工操作,设备简陋且费时费力,工作效率很低。 According to the provisions of GB 474-2008 coal flotation method and GB/T 478-2008 coal floating and sinking test method, after the floating coal on the heavy liquid is picked up, the zinc chloride on the coal particles must be washed clean. In the actual cleaning process, put the coal sample into the cleaning bucket, add water, pour out the water after standing still, and repeat the above process, all of which are manual operations with simple equipment, time-consuming and laborious, and low work efficiency.
发明内容 Contents of the invention
本发明的目的是提供一种全自动的浮沉煤样清洗装置,该装置能够自动化控制清洗浮沉煤样,高效的去除煤样上的氯化锌。 The object of the present invention is to provide a fully automatic cleaning device for floating and sinking coal samples, which can automatically control and clean the floating and sinking coal samples, and efficiently remove zinc chloride on the coal samples.
本发明通过以下技术方案予以实现: The present invention is achieved through the following technical solutions:
一种浮沉煤样清洗装置包括循环真空系统、清洗系统、控制系统、框架,循环真空系统、清洗系统、控制系统均设置在框架内,循环真空系统包括真空泵、水箱、电磁阀一,真空泵通过管路与水箱相连形成循环回路;清洗系统包括热水系统、清洗单元、排水管,热水系统包括热水箱、电热管,电热管设置在热水箱内部;清洗单元包括清洗桶、清洗斗、清洗淋头、电磁阀二,清洗斗设置在清洗桶内,清洗桶的下侧外壁上设有一排水口,排水口与排水管相连,清洗桶在清洗斗和排水口之间的外壁还设有一抽压口,抽压口与真空泵相连,抽压口与真空泵之间设有电磁阀一,清洗淋头设置在清洗斗上方并与热水箱相连,热水箱和清洗淋头之间设有电磁阀二;水箱与热水箱均与总进水管相连;控制系统由PLC控制器组成,PLC控制器与电磁阀一、电磁阀二相连。 A floating coal sample cleaning device includes a circulating vacuum system, a cleaning system, a control system, and a frame. The circulating vacuum system, the cleaning system, and the control system are all arranged in the frame. The road is connected with the water tank to form a circulation loop; the cleaning system includes a hot water system, a cleaning unit, and a drain pipe. Clean the shower head and solenoid valve 2. The cleaning bucket is arranged in the cleaning bucket. A drain port is arranged on the lower outer wall of the cleaning bucket. The drain port is connected with the drain pipe. The cleaning bucket is also provided with a The pumping port is connected to the vacuum pump, and a solenoid valve is set between the pumping port and the vacuum pump. The cleaning shower head is set above the cleaning bucket and connected to the hot water tank. There is a valve between the hot water tank and the cleaning shower head. The second solenoid valve; the water tank and the hot water tank are connected to the main water inlet pipe; the control system is composed of a PLC controller, and the PLC controller is connected to the first solenoid valve and the second solenoid valve.
本发明的目的还可以通过以下技术措施来进一步实现。 The purpose of the present invention can also be further achieved through the following technical measures.
前述的一种浮沉煤样清洗装置,清洗装置设有数个清洗单元。 In the aforementioned floating coal sample cleaning device, the cleaning device is provided with several cleaning units.
前述的一种浮沉煤样清洗装置,循环真空系统还设有一缓冲罐,缓冲罐设置在真空泵与电磁阀一之间。 In the aforementioned floating coal sample cleaning device, the circulating vacuum system is further provided with a buffer tank, and the buffer tank is arranged between the vacuum pump and the solenoid valve one.
本发明通过清洗系统中的清洗单元将煤样上的氯化锌清洗干净,将煤样放置于清洗单元中的清洗斗内,打开电磁阀二,清洗淋头将热水淋到煤样上,待静置后,打开电磁阀一,缓冲罐中的负压将清洗斗内的水吸下来,水全部流到清洗桶的底部,经排水管排出,通过PLC控制器不断循环上述清洗过程,去除煤样表面的氯化锌,清洗过程无需人工操作,通过控制系统实现自动化清洗控制,且可设置多个清洗单元,同时对多份煤样进行清洗,大大提高清洗效率,本发明设有缓冲罐,真空泵实时保证缓冲罐中的负压保持在一定的范围内,缓冲罐可有效延长真空泵的使用寿命;本发明结构紧凑、零部件少、成本低、安装方便、维护简单、操作方便、效率高。 The present invention cleans the zinc chloride on the coal sample through the cleaning unit in the cleaning system, places the coal sample in the cleaning hopper in the cleaning unit, opens the solenoid valve 2, and pours hot water onto the coal sample through the cleaning shower head. After standing still, open the solenoid valve 1, the negative pressure in the buffer tank will suck the water in the cleaning bucket, and all the water will flow to the bottom of the cleaning bucket and be discharged through the drain pipe. The above cleaning process will be continuously circulated through the PLC controller to remove The zinc chloride on the surface of the coal sample does not need manual operation in the cleaning process, and the automatic cleaning control is realized through the control system, and multiple cleaning units can be set up to clean multiple coal samples at the same time, greatly improving the cleaning efficiency. The invention is equipped with a buffer tank , the vacuum pump ensures that the negative pressure in the buffer tank is kept within a certain range in real time, and the buffer tank can effectively prolong the service life of the vacuum pump; the invention has compact structure, few parts, low cost, convenient installation, simple maintenance, convenient operation and high efficiency .
本发明的优点和特点,将通过下面优选实施例的非限制性说明进行图示和解释,这些实施例,是参照附图仅作为例子给出的。 The invention, with advantages and characteristics, will be illustrated and explained by the following non-limiting description of preferred embodiments, given by way of example only with reference to the accompanying drawings.
附图说明 Description of drawings
图1是本发明的立体示意图一; Fig. 1 is a three-dimensional schematic diagram one of the present invention;
图2是本发明的立体示意图二; Fig. 2 is a three-dimensional schematic diagram II of the present invention;
图3是本发明的立体示意图三。 Fig. 3 is a three-dimensional schematic diagram of the present invention.
具体实施方式 Detailed ways
下面结合附图和实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with drawings and embodiments.
如图1所示本发明包括循环真空系统1、清洗系统2、控制系统3、框架4,循环真空系统1、清洗系统2、控制系统3均设置在框架4内,循环真空系统1包括真空泵10、水箱11、电磁阀一13,如图2、3所示,真空泵10通过回流管14、进水管二16与水箱11相连形成循环回路;清洗系统2包括热水系统20、清洗单元21、排水管22,热水系统20包括热水箱201、电热管202,如图3所示,电热管202设置在热水箱201内部;清洗单元21包括清洗桶211、清洗斗212、清洗淋头213、电磁阀二214,清洗斗212设置在清洗桶211内,如图2所示,清洗桶211的下侧外壁上设有一排水口211-1,排水口211-1与排水管22相连,清洗桶211在清洗斗212和排水口211-1之间的外壁还设有一抽压口211-2,抽压口211-2与真空泵10相连,抽压口211-2与真空泵10之间设有电磁阀一13,清洗淋头213设置在清洗斗212上方并与热水箱201相连,热水箱201和清洗淋头213之间设有电磁阀二214,清洗系统2设有数个清洗单元21;循环真空系统1还设有一缓冲罐12,缓冲罐12设置在真空泵10与电磁阀一13之间;水箱11与热水箱201均与总进水管15相连;控制系统3由PLC控制器30组成,PLC控制器30与电磁阀一13、电磁阀二214相连。 As shown in Figure 1, the present invention includes a circulating vacuum system 1, a cleaning system 2, a control system 3, and a frame 4, and the circulating vacuum system 1, cleaning system 2, and control system 3 are all arranged in the frame 4, and the circulating vacuum system 1 includes a vacuum pump 10 , water tank 11, electromagnetic valve one 13, as shown in Figure 2, 3, vacuum pump 10 links to each other with water tank 11 to form circulation loop by return pipe 14, water inlet pipe two 16; Cleaning system 2 comprises hot water system 20, cleaning unit 21, drainage Pipe 22, the hot water system 20 includes a hot water tank 201, an electric heating pipe 202, as shown in Figure 3, the electric heating pipe 202 is arranged inside the hot water tank 201; , electromagnetic valve two 214, cleaning bucket 212 is arranged in the cleaning barrel 211, as shown in Figure 2, is provided with a drain outlet 211-1 on the lower side outer wall of cleaning barrel 211, and drain outlet 211-1 links to each other with drainpipe 22, cleans The barrel 211 is also provided with a pumping port 211-2 on the outer wall between the cleaning bucket 212 and the drain port 211-1, the pumping port 211-2 is connected with the vacuum pump 10, and a Solenoid valve 1 13, the cleaning shower head 213 is set above the cleaning bucket 212 and connected to the hot water tank 201, a solenoid valve 2 214 is arranged between the hot water tank 201 and the cleaning shower head 213, and the cleaning system 2 is provided with several cleaning units 21 The circulating vacuum system 1 is also provided with a buffer tank 12, and the buffer tank 12 is arranged between the vacuum pump 10 and the solenoid valve 13; the water tank 11 and the hot water tank 201 are connected with the main water inlet pipe 15; the control system 3 is controlled by a PLC controller 30 The PLC controller 30 is connected with the solenoid valve one 13 and the solenoid valve two 214.
将煤样放置于清洗单元21中的清洗斗212内,打开电磁阀二214,清洗淋头213将热水箱201中的热水淋到煤样上,待静置后,打开电磁阀一13,缓冲罐12中的负压将清洗斗212内的水吸下来,水全部流到清洗桶211的底部,经排水管22排出,通过PLC控制器30不断循环上述清洗过程,去除煤样表面的氯化锌。 Put the coal sample in the cleaning hopper 212 in the cleaning unit 21, open the solenoid valve 214, and the cleaning shower 213 pours the hot water in the hot water tank 201 onto the coal sample, and after standing still, open the solenoid valve 13 , the negative pressure in the buffer tank 12 sucks the water in the cleaning bucket 212, and all the water flows to the bottom of the cleaning bucket 211 and is discharged through the drain pipe 22. The above cleaning process is continuously circulated by the PLC controller 30 to remove the coal sample surface. Zinc chloride.
除上述实施例外,本发明还可以有其他实施方式,凡采用等同替换或等效变换形成的技术方案,均落在本发明要求的保护范围内。 In addition to the above-mentioned embodiments, the present invention can also have other implementations, and all technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present invention.
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CN103954527A (en) * | 2014-05-21 | 2014-07-30 | 山东大学 | Whole-process automatic device for coal float and sink test |
CN111330888B (en) * | 2020-03-07 | 2024-12-13 | 北京沄汇智能科技有限公司 | A device for cleaning and dehydrating heavy liquid |
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