CN103047899A - Surface ash clearing device of pipe heat exchanger - Google Patents

Surface ash clearing device of pipe heat exchanger Download PDF

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Publication number
CN103047899A
CN103047899A CN2012102088323A CN201210208832A CN103047899A CN 103047899 A CN103047899 A CN 103047899A CN 2012102088323 A CN2012102088323 A CN 2012102088323A CN 201210208832 A CN201210208832 A CN 201210208832A CN 103047899 A CN103047899 A CN 103047899A
Authority
CN
China
Prior art keywords
heat exchanger
controller
orifice plate
exchanger tube
dust
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2012102088323A
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Chinese (zh)
Inventor
王金旺
张燕
刘雷陈
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHENGXIN GREEN INTEGRATION Co Ltd
Original Assignee
CHENGXIN GREEN INTEGRATION Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHENGXIN GREEN INTEGRATION Co Ltd filed Critical CHENGXIN GREEN INTEGRATION Co Ltd
Priority to CN2012102088323A priority Critical patent/CN103047899A/en
Publication of CN103047899A publication Critical patent/CN103047899A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a surface ash clearing device of a pipe heat exchanger. The clearing device comprises a heat exchanger pipe bundle arranged in a smoke channel, a dust-removing hole plate, a driving connection rod, a smoke resistance sensor, a motor and a controller. The dust-removing hole plate is provided with a plurality of through holes, a heat exchanger pipe outer ring of the heat exchanger pipe bundle respectively penetrates through the through holes, two ends of the driving connection rod are respectively connected with the dust-removing hole plate and a motor rotating shaft, the output end of the controller is connected with the control signal input end of the motor, the smoke resistance sensor is arranged in the smoke channel, and the signal output end is connected with the signal input end of the controller. The clearing device is capable of effectively and conveniently clearing surface ash of heat exchanger pipes, avoids the shortcoming of a traditional ash blowing mode, and ensures stable and economical operation of a boiler.

Description

The scavenge unit of pipe heat exchanger superficial dust
Technical field
The present invention relates to a kind of scavenge unit of pipe heat exchanger superficial dust.
Background technology
It is interior to realize flue gas heat exchange that pipe heat exchanger is used for boiler back end ductwork mostly, recycles behind the collection fume afterheat.During the interior sweep of gases heat exchanger tube of boiler back end ductwork, in the lee face formation vortex of pipe, the soot particle that granularity is large is large because of its kinetic energy, and difficult quilt involves in the vortex; But the flying dust granularity has extremely strong absorption affinity less than the particle of 30 μ m in the flue gas, is easily involved in whirlpool and hits on tube wall, forms dust stratification.The flying dust that accumulates in the lower heat exchanger tube sub-surface of boiler back end ductwork cigarette temperature generally is dry and soft state, belongs to the laxity dust stratification.
Dust stratification causes heat transfer resistance to increase, and heat transfer coefficient reduces, and heat-transfer effect worsens rapidly, and the exhaust gas temperature of boiler raises, and boiler thermal output reduces greatly, and experience shows, 10 ~ 15 ° of C of the every rising of exhaust gas temperature, and boiler thermal output descends 0.5%.The electrisity consumption of boiler induced-draft fan increases simultaneously, and Boiler Economical Operation reduces.Therefore, need to take effective method that the dust stratification degree is reduced, guarantee the operation that boiler can be stabilized the economy.
For a long time, the method for dust stratification is to utilize soot blower to purge on the reduction boiler operation.The main soot-blowing mode in domestic thermal power plant has steam soot blowing and sonic soot blowing.These two kinds of soot-blowing modes can be removed dust stratification to a certain extent, but because design feature, steam soot blowing causes smoke moisture to increase, and more easily causes dust stratification, and operational reliability is poor, and equipment failure rate is higher, and maintenance cost is high; Acoustic wave ash ejector blows grey DeGrain, and the investment maintenance cost is higher.
Summary of the invention
Technical problem to be solved by this invention provides a kind of scavenge unit of pipe heat exchanger superficial dust, utilize this scavenge unit effectively to make things convenient for and remove the heat exchanger tube superficial dust, avoid the defective of traditional soot-blowing mode, guaranteed the operation that boiler is stabilized the economy.
For solving the problems of the technologies described above, the scavenge unit of pipe heat exchanger superficial dust of the present invention comprises the heat exchanger tube of being located in the flue, the dedusting orifice plate, drive link, the flue gas resistance sensor, motor and controller, described dedusting orifice plate is provided with some through holes and penetrates respectively each heat exchanger tube outer ring of described heat exchanger tube, described drive link two ends connect respectively described dedusting orifice plate and machine shaft, described controller output end connects described motor control signal input, and described flue gas resistance sensor is located at the signal input part that the interior also signal output part of described flue connects described controller.
Further, the aperture of the some through holes of above-mentioned dedusting orifice plate is greater than described heat exchanger tube external diameter.
Because the scavenge unit of pipe heat exchanger superficial dust of the present invention has adopted technique scheme, be that this scavenge unit comprises heat exchanger tube, dedusting orifice plate, drive link, flue gas resistance sensor, motor and the controller of being located in the flue, the dedusting orifice plate is provided with some through holes and penetrates respectively each heat exchanger tube outer ring of heat exchanger tube, the drive link two ends connect respectively dedusting orifice plate and machine shaft, controller output end connects the motor control signal input, and the flue gas resistance sensor is located at the signal input part that the interior also signal output part of flue connects controller.This scavenge unit can effectively make things convenient for removes the heat exchanger tube superficial dust, has avoided the defective of traditional soot-blowing mode, has guaranteed the operation that boiler is stabilized the economy.
Description of drawings
The present invention is described in further detail below in conjunction with drawings and embodiments:
Fig. 1 is the structural representation of the scavenge unit of pipe heat exchanger superficial dust of the present invention.
The specific embodiment
As shown in Figure 1, the scavenge unit of pipe heat exchanger superficial dust of the present invention comprises the heat exchanger tube of being located in the flue, dedusting orifice plate 1, drive link 4, flue gas resistance sensor 2, motor 5 and controller 3, described dedusting orifice plate 1 is provided with some through holes 11 and penetrates respectively each heat exchanger tube 6 outer ring of described heat exchanger tube, described drive link 4 two ends connect respectively described dedusting orifice plate 1 and motor 5 rotating shafts, described controller 3 outputs connect described motor 5 control signal inputs, and described flue gas resistance sensor 2 is located at the signal input part that the interior also signal output part of described flue connects described controller 3.
Further, the aperture of above-mentioned dedusting orifice plate 1 some through holes 11 is greater than described heat exchanger tube 6 external diameters.The wearing and tearing of heat exchanging tube wall in the dedusting orifice plate moving process can be avoided in the aperture of the some through holes of dedusting orifice plate greater than the heat exchanger tube external diameter, and can well coincide with heat exchanger tube, guarantee that the dedusting orifice plate moves smooth and easy.
The flue gas resistance sensor of this scavenge unit detects the flow of flue gas resistance that is installed in pipe heat exchanger in the flue, and in controller preset setting values, when the flow of flue gas resistance of pipe heat exchanger in the flue during less than setting value, the controller attonity, motor remains static, and the dedusting orifice plate is positioned at heat exchanger tube one side; When the flow of flue gas resistance of pipe heat exchanger during greater than setting value, the action of controller drive motors, motor makes the dedusting orifice plate move to the heat exchanger tube opposite side with heat exchanger tube as guide rail by drive link, in the dedusting orifice plate moving process dust stratification on heat exchanger tube surface is removed, the dust stratification of removing is discharged with flue gas; This moment, the flow of flue gas resistance of pipe heat exchanger reduced and less than setting value, controller control motor is stopped transport, and the dedusting orifice plate stops mobile; When the flow of flue gas resistance of pipe heat exchanger raise again, the dedusting orifice plate is oppositely mobile realization heat exchanger tube dust stratification removing again.So the dedusting orifice plate moves back and forth on the heat exchanger tube surface, realizes the automatic removing of dust stratification.
This scavenge unit is simple in structure, and dust stratification is removed automatically control, failure rate is low, and dust stratification is removed successful, and motor need not continuous operation, has reduced energy consumption and operating cost, has guaranteed the operation that boiler is stabilized the economy.

Claims (2)

1. the scavenge unit of a pipe heat exchanger superficial dust, comprise the heat exchanger tube of being located in the flue, it is characterized in that: also comprise the dedusting orifice plate, drive link, the flue gas resistance sensor, motor and controller, described dedusting orifice plate is provided with some through holes and penetrates respectively each heat exchanger tube outer ring of described heat exchanger tube, described drive link two ends connect respectively described dedusting orifice plate and machine shaft, described controller output end connects described motor control signal input, and described flue gas resistance sensor is located at the signal input part that the interior also signal output part of described flue connects described controller.
2. the scavenge unit of pipe heat exchanger superficial dust according to claim 1, it is characterized in that: the aperture of the some through holes of described dedusting orifice plate is greater than described heat exchanger tube external diameter.
CN2012102088323A 2012-06-25 2012-06-25 Surface ash clearing device of pipe heat exchanger Pending CN103047899A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012102088323A CN103047899A (en) 2012-06-25 2012-06-25 Surface ash clearing device of pipe heat exchanger

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012102088323A CN103047899A (en) 2012-06-25 2012-06-25 Surface ash clearing device of pipe heat exchanger

Publications (1)

Publication Number Publication Date
CN103047899A true CN103047899A (en) 2013-04-17

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012102088323A Pending CN103047899A (en) 2012-06-25 2012-06-25 Surface ash clearing device of pipe heat exchanger

Country Status (1)

Country Link
CN (1) CN103047899A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104987869A (en) * 2015-07-17 2015-10-21 南京贝特空调设备有限公司 Dry quenching furnace system cooling apparatus
CN115060085A (en) * 2022-08-18 2022-09-16 佛山市蓝之鲸科技有限公司 Kiln waste heat utilization method and system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2283826Y (en) * 1996-06-26 1998-06-10 王星凯 Machinery scale removing evaporimeter
JPH11211389A (en) * 1998-01-27 1999-08-06 Sakae Sangyo Kk Dust removing device for tube for heat-exchange
CN1851382A (en) * 2006-05-18 2006-10-25 东北电力大学 Ash-scraping waste-heat-recovering coal-saving device
CN101543390A (en) * 2008-03-26 2009-09-30 迈科机械制造有限及两合公司 Heat reclaim device with self-cleaning
CN202648516U (en) * 2012-06-25 2013-01-02 福建成信绿集成有限公司 Device for removing accumulated dust on surface of tubular heat exchanger

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2283826Y (en) * 1996-06-26 1998-06-10 王星凯 Machinery scale removing evaporimeter
JPH11211389A (en) * 1998-01-27 1999-08-06 Sakae Sangyo Kk Dust removing device for tube for heat-exchange
CN1851382A (en) * 2006-05-18 2006-10-25 东北电力大学 Ash-scraping waste-heat-recovering coal-saving device
CN101543390A (en) * 2008-03-26 2009-09-30 迈科机械制造有限及两合公司 Heat reclaim device with self-cleaning
CN202648516U (en) * 2012-06-25 2013-01-02 福建成信绿集成有限公司 Device for removing accumulated dust on surface of tubular heat exchanger

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104987869A (en) * 2015-07-17 2015-10-21 南京贝特空调设备有限公司 Dry quenching furnace system cooling apparatus
CN115060085A (en) * 2022-08-18 2022-09-16 佛山市蓝之鲸科技有限公司 Kiln waste heat utilization method and system

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Application publication date: 20130417