CN103046197A - Fabric production process - Google Patents

Fabric production process Download PDF

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Publication number
CN103046197A
CN103046197A CN2012105396928A CN201210539692A CN103046197A CN 103046197 A CN103046197 A CN 103046197A CN 2012105396928 A CN2012105396928 A CN 2012105396928A CN 201210539692 A CN201210539692 A CN 201210539692A CN 103046197 A CN103046197 A CN 103046197A
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Prior art keywords
fabric
ptt
warp
minutes
machine
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CN2012105396928A
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Chinese (zh)
Inventor
徐浩东
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CHANGSHU CHANGSHENG GARMENT Co Ltd
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CHANGSHU CHANGSHENG GARMENT Co Ltd
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Priority to CN2012105396928A priority Critical patent/CN103046197A/en
Publication of CN103046197A publication Critical patent/CN103046197A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a fabric production process which includes the following process steps: (1) polytrimethylene terephthalate (PTT) filaments are subjected to batch warping; (2) a loom beam is stretched and contracted; (3) the PTT filaments are padded into size and dried to form a PTT shaft coated with a size film; (4) the PTT shaft is placed on a beam frame of a warp rebeaming machine to be combined and wound to form a beam; (5) the beam is divided into three strands on a leasing machine; (6) heddles and reeds sequentially penetrate through the PTT filaments on the beam in a fabric drafting method and a reeding mode; (7) the PTT filaments are weaved to form the fabric; (8) the fabric is subjected to desizing; (9) the fabric is dyed; and (10) the fabric is subjected to heat setting to obtain the finished product fabric. The fabric produced by the fabric production process has a unique memory function, achieves the effect of being totally free of ironing, is soft in hand feel and bright in gloss, and simultaneously has the functions of wicking perspiration and ultraviolet resistance.

Description

A kind of production technology of fabric
Technical field
The present invention relates to the production technology of fabric, be specifically related to a kind of production technology of memory face fabric.
Background technology
Chinese patent CN101220536, a kind of height of the PTT of having serviceability crispatura low elastic polyester filament and production technology thereof, adopt the orthogonal experiment statistical method, obtain one group or array technological parameter and relevant product data, therefrom draw the most rational technological parameter and product performance index, constantly be optimized on this basis, thereby obtain technological parameter, also produced Related product simultaneously.The crispatura production technology of low elastic polyester filament of the height that this patent of invention is fit to the PTT serviceability, the PTT product of working it out exists the defect rate high, material loss is larger, loom production efficiency is low, improper process control very easily produces the tension force inequality, through the willow defect, it is more coarse that feel is processed in dyeing and finishing, and the fabric memory function is badly damaged.
Summary of the invention
The object of the present invention is to provide a kind of production technology of fabric, make fabric have unique memory function, reach and exempt from the effect pressed fully, soft, gloss is beautiful, also has simultaneously wicking perspire and anti-ultraviolet function.
For achieving the above object, the invention provides a kind of production technology of fabric, comprise following processing step:
1) the PTT silk is carried out batch warping, be wound into PTT silk slurry axle, 200~350 m/mins of the warping speed of a motor vehicle, slurry axle hardness 70~80%;
2) the slurry axle leaves the air-conditioning cold-room in, scaling 46~49 hours;
3) the PTT silk after the warping is padded slurries by stock tank, concentration of slurry is 10~13%, 43~47 ℃ of temperature, the rate of sizing 6~7%; The PTT axle that coats serous coat is made in oven dry through drying room again, 125~135 ℃ of drying room temperature, and PTT axle hardness is 70~80%; 220~250 m/mins of starching and the continuous process velocities of oven dry, PTT silk percentage elongation is controlled to be-0.5%~-0.2%;
4) on the PTT axle is packed the warp rebeaming machine creel into, adopt the 3 reeds row reed method that staggers, the PTT silk is evenly entered expansion reed, adjust reed width, merging is wound into warp beam, the tension force 4~6% that successively decreases, and the PTT silk is through 3200~3600 meters of shaft lengths;
5) warp beam is divided into three roads strand, 50~60 pieces/minute of splitting machine speed at splitting machine;
6) according to fabric gait method, enter the reed mode, the PTT silk successively penetrates heald and reed on the warp beam;
7) warp beam of putting on is weaved at water spray shedding cam machine, presses fabric shaft raising tissue, upper machine filling density technological parameter, and the PTT silk weaving is caused fabric, and shedding cam locomotive speed is 420~450 rev/mins;
8) fabric is put into desizing machine, desizing liquid comprises desizing agent 0.3~0.8g/L and liquid caustic soda 1.5~2.5g/L, and destarch was processed 25~35 minutes, and the destarch temperature is 70~80 ℃; Then the cooling washing is 20~25 minutes, and draining refills refining agent 0.3~0.8g/L, processes 70~80 ℃ of refining temperatures 25~35 minutes; Warm water cleans out cylinder again;
9) fabric is put into staining jar, inject loose levelling agent 0.3~0.8g/L, the temperature that has dyeed is 70~80 ℃, heat up with 2~3 ℃/minute speed, dyeing temperature reaches 115~120 ℃, on the time of dying be 40~50 minutes, dye and carry out reduction cleaning after complete, fabric cleans in 70~80 ℃ reducing solution and went out cylinder in 25~35 minutes;
10) fabric is carried out HEAT SETTING and process, 135~145 ℃ of temperature, make the finished product fabric at 40~50 seconds time.
Advantage of the present invention and beneficial effect are: a kind of production technology of fabric is provided, makes fabric have unique memory function, reach and exempt from the effect pressed fully, soft, gloss is beautiful, also has simultaneously wicking perspire and anti-ultraviolet function.
The specific embodiment
Below in conjunction with specific embodiment, the invention will be further described.Following examples only are used for technical scheme of the present invention more clearly is described, and can not limit protection scope of the present invention with this.
Embodiment 1
A kind of production technology of fabric comprises following processing step:
1) the PTT silk is carried out batch warping, be wound into PTT silk slurry axle, 250 m/mins of the warping speed of a motor vehicle, slurry axle hardness 75%;
2) the slurry axle leaves the air-conditioning cold-room in, scaling 47 hours;
3) the PTT silk after the warping is padded slurries by stock tank, concentration of slurry is 12%, 44 ℃ of temperature, the rate of sizing 6.5%; The PTT axle that coats serous coat is made in oven dry through drying room again, 130 ℃ of drying room temperature, and PTT axle hardness is 75%; 230 m/mins of starching and the continuous process velocities of oven dry, PTT silk percentage elongation is controlled to be-0.4%;
4) on the PTT axle is packed the warp rebeaming machine creel into, adopt the 3 reeds row reed method that staggers, the PTT silk is evenly entered expansion reed, adjust reed width, merging is wound into warp beam, the tension force 5% that successively decreases, and the PTT silk is through 3400 meters of shaft lengths;
5) warp beam is divided into three roads strand, 55 pieces/minute of splitting machine speed at splitting machine;
6) according to fabric gait method, enter the reed mode, the PTT silk successively penetrates heald and reed on the warp beam;
7) warp beam of putting on is weaved at water spray shedding cam machine, presses fabric shaft raising tissue, upper machine filling density technological parameter, and the PTT silk weaving is caused fabric, and shedding cam locomotive speed is 440 rev/mins;
8) fabric is put into desizing machine, desizing liquid comprises desizing agent 0.6g/L and liquid caustic soda 2g/L, and destarch was processed 30 minutes, and the destarch temperature is 75 ℃; Then the cooling washing is 22 minutes, and draining refills refining agent 0.6g/L, processes 75 ℃ of refining temperatures 30 minutes; Warm water cleans out cylinder again;
9) fabric is put into staining jar, inject loose levelling agent 0.6g/L, the temperature of dying that dyeed is 75 ℃, heat up with 2 ℃/minute speed, dyeing temperature reaches 110 ℃, on the time of dying be 45 minutes, dye and carry out reduction cleaning after complete, fabric cleans in 75 ℃ reducing solution and went out cylinder in 30 minutes;
10) fabric is carried out HEAT SETTING and process, 140 ℃ of temperature, make the finished product fabric at 45 seconds time.
Embodiment 2
A kind of production technology of fabric comprises following processing step:
1) the PTT silk is carried out batch warping, be wound into PTT silk slurry axle, 200 m/mins of the warping speed of a motor vehicle, slurry axle hardness 70%;
2) the slurry axle leaves the air-conditioning cold-room in, scaling 46 hours;
3) the PTT silk after the warping is padded slurries by stock tank, concentration of slurry is 10%, 43 ℃ of temperature, the rate of sizing 6%; The PTT axle that coats serous coat is made in oven dry through drying room again, 125 ℃ of drying room temperature, and PTT axle hardness is 70%; 220 m/mins of starching and the continuous process velocities of oven dry, PTT silk percentage elongation is controlled to be-0.5%;
4) on the PTT axle is packed the warp rebeaming machine creel into, adopt the 3 reeds row reed method that staggers, the PTT silk is evenly entered expansion reed, adjust reed width, merging is wound into warp beam, the tension force 4% that successively decreases, and the PTT silk is through 3200 meters of shaft lengths;
5) warp beam is divided into three roads strand, 50 pieces/minute of splitting machine speed at splitting machine;
6) according to fabric gait method, enter the reed mode, the PTT silk successively penetrates heald and reed on the warp beam;
7) warp beam of putting on is weaved at water spray shedding cam machine, presses fabric shaft raising tissue, upper machine filling density technological parameter, and the PTT silk weaving is caused fabric, and shedding cam locomotive speed is 420 rev/mins;
8) fabric is put into desizing machine, desizing liquid comprises desizing agent 0.3g/L and liquid caustic soda 1.5~2.5g/L, and destarch was processed 25 minutes, and the destarch temperature is 70 ℃; Then the cooling washing is 20 minutes, and draining refills refining agent 0.3g/L, processes 70 ℃ of refining temperatures 25 minutes; Warm water cleans out cylinder again;
9) fabric is put into staining jar, inject loose levelling agent 0.3g/L, the temperature of dying that dyeed is 70 ℃, heat up with 2 ℃/minute speed, dyeing temperature reaches 115 ℃, on the time of dying be 40 minutes, dye and carry out reduction cleaning after complete, fabric cleans in 70 ℃ reducing solution and went out cylinder in 25 minutes;
10) fabric is carried out HEAT SETTING and process, 135 ℃ of temperature, make the finished product fabric at 40 seconds time.
Embodiment 3
A kind of production technology of fabric comprises following processing step:
1) the PTT silk is carried out batch warping, be wound into PTT silk slurry axle, 350 m/mins of the warping speed of a motor vehicle, slurry axle hardness 80%;
2) the slurry axle leaves the air-conditioning cold-room in, scaling 49 hours;
3) the PTT silk after the warping is padded slurries by stock tank, concentration of slurry is 13%, 47 ℃ of temperature, the rate of sizing 7%; The PTT axle that coats serous coat is made in oven dry through drying room again, 135 ℃ of drying room temperature, and PTT axle hardness is 80%; 250 m/mins of starching and the continuous process velocities of oven dry, PTT silk percentage elongation is controlled to be--and 0.2%;
4) on the PTT axle is packed the warp rebeaming machine creel into, adopt the 3 reeds row reed method that staggers, the PTT silk is evenly entered expansion reed, adjust reed width, merging is wound into warp beam, the tension force 6% that successively decreases, and the PTT silk is through 3600 meters of shaft lengths;
5) warp beam is divided into three roads strand, 60 pieces/minute of splitting machine speed at splitting machine;
6) according to fabric gait method, enter the reed mode, the PTT silk successively penetrates heald and reed on the warp beam;
7) warp beam of putting on is weaved at water spray shedding cam machine, presses fabric shaft raising tissue, upper machine filling density technological parameter, and the PTT silk weaving is caused fabric, and shedding cam locomotive speed is 450 rev/mins;
8) fabric is put into desizing machine, desizing liquid comprises desizing agent 0.8g/L and liquid caustic soda 2.5g/L, and destarch was processed 35 minutes, and the destarch temperature is 80 ℃; Then the cooling washing is 25 minutes, and draining refills refining agent 0.8g/L, processes 80 ℃ of refining temperatures 35 minutes; Warm water cleans out cylinder again;
9) fabric is put into staining jar, inject loose levelling agent 0.8g/L, the temperature of dying that dyeed is 80 ℃, heat up with 3 ℃/minute speed, dyeing temperature reaches 120 ℃, on the time of dying be 50 minutes, dye and carry out reduction cleaning after complete, fabric cleans in 80 ℃ reducing solution and went out cylinder in 35 minutes;
10) fabric is carried out HEAT SETTING and process, 145 ℃ of temperature, make the finished product fabric at 50 seconds time.
 
The above only is preferred embodiment of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (1)

1. the production technology of a fabric is characterized in that, comprises following processing step:
1) the PTT silk is carried out batch warping, be wound into PTT silk slurry axle, 200~350 m/mins of the warping speed of a motor vehicle, slurry axle hardness 70~80%;
2) the slurry axle leaves the air-conditioning cold-room in, scaling 46~49 hours;
3) the PTT silk after the warping is padded slurries by stock tank, concentration of slurry is 10~13%, 43~47 ℃ of temperature, the rate of sizing 6~7%; The PTT axle that coats serous coat is made in oven dry through drying room again, 125~135 ℃ of drying room temperature, and PTT axle hardness is 70~80%; 220~250 m/mins of starching and the continuous process velocities of oven dry, PTT silk percentage elongation is controlled to be-0.5%~-0.2%;
4) on the PTT axle is packed the warp rebeaming machine creel into, adopt the 3 reeds row reed method that staggers, the PTT silk is evenly entered expansion reed, adjust reed width, merging is wound into warp beam, the tension force 4~6% that successively decreases, and the PTT silk is through 3200~3600 meters of shaft lengths;
5) warp beam is divided into three roads strand, 50~60 pieces/minute of splitting machine speed at splitting machine;
6) according to fabric gait method, enter the reed mode, the PTT silk successively penetrates heald and reed on the warp beam;
7) warp beam of putting on is weaved at water spray shedding cam machine, presses fabric shaft raising tissue, upper machine filling density technological parameter, and the PTT silk weaving is caused fabric, and shedding cam locomotive speed is 420~450 rev/mins;
8) fabric is put into desizing machine, desizing liquid comprises desizing agent 0.3~0.8g/L and liquid caustic soda 1.5~2.5g/L, and destarch was processed 25~35 minutes, and the destarch temperature is 70~80 ℃; Then the cooling washing is 20~25 minutes, and draining refills refining agent 0.3~0.8g/L, processes 70~80 ℃ of refining temperatures 25~35 minutes; Warm water cleans out cylinder again;
9) fabric is put into staining jar, inject loose levelling agent 0.3~0.8g/L, the temperature that has dyeed is 70~80 ℃, heat up with 2~3 ℃/minute speed, dyeing temperature reaches 115~120 ℃, on the time of dying be 40~50 minutes, dye and carry out reduction cleaning after complete, fabric cleans in 70~80 ℃ reducing solution and went out cylinder in 25~35 minutes;
10) fabric is carried out HEAT SETTING and process, 135~145 ℃ of temperature, make the finished product fabric at 40~50 seconds time.
CN2012105396928A 2012-12-14 2012-12-14 Fabric production process Pending CN103046197A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104947276A (en) * 2015-06-01 2015-09-30 南通市跃达针织服饰有限公司 Memory fabric manufacturing technique
CN107345332A (en) * 2016-08-23 2017-11-14 如皋长江科技产业有限公司 A kind of production technology of memory face fabric
CN108457094A (en) * 2018-01-30 2018-08-28 江阴苏派服装集团有限公司 A kind of suit facing material processing technology

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050061935A (en) * 2003-12-19 2005-06-23 케이.엠.에프 주식회사 Preparation of microfilament suede-like textiles using polytrimetyleneterephthalate
CN101481844A (en) * 2008-08-12 2009-07-15 晋江市远大服装织造有限公司 Production process for memory type fabric
CN101736487A (en) * 2009-12-30 2010-06-16 杭州宏峰纺织集团有限公司 PTT (poly(trimethylene terephthalate)) memory fabric production process
CN102051731A (en) * 2009-10-30 2011-05-11 浙江理工大学 Method for designing and manufacturing PTT filament/staple single yarn composite yarn fabric
CN102080292A (en) * 2009-11-27 2011-06-01 天津天纺投资控股有限公司 Tencel and poly(trimethylene terephthalate) (PTT) blended fabric with woolen-type feeling and processing technic thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20050061935A (en) * 2003-12-19 2005-06-23 케이.엠.에프 주식회사 Preparation of microfilament suede-like textiles using polytrimetyleneterephthalate
CN101481844A (en) * 2008-08-12 2009-07-15 晋江市远大服装织造有限公司 Production process for memory type fabric
CN102051731A (en) * 2009-10-30 2011-05-11 浙江理工大学 Method for designing and manufacturing PTT filament/staple single yarn composite yarn fabric
CN102080292A (en) * 2009-11-27 2011-06-01 天津天纺投资控股有限公司 Tencel and poly(trimethylene terephthalate) (PTT) blended fabric with woolen-type feeling and processing technic thereof
CN101736487A (en) * 2009-12-30 2010-06-16 杭州宏峰纺织集团有限公司 PTT (poly(trimethylene terephthalate)) memory fabric production process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104947276A (en) * 2015-06-01 2015-09-30 南通市跃达针织服饰有限公司 Memory fabric manufacturing technique
CN107345332A (en) * 2016-08-23 2017-11-14 如皋长江科技产业有限公司 A kind of production technology of memory face fabric
CN108457094A (en) * 2018-01-30 2018-08-28 江阴苏派服装集团有限公司 A kind of suit facing material processing technology

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Application publication date: 20130417

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