CN103036177A - Hauling-up device for replacing pin insulator and replacing method - Google Patents

Hauling-up device for replacing pin insulator and replacing method Download PDF

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Publication number
CN103036177A
CN103036177A CN 201210531997 CN201210531997A CN103036177A CN 103036177 A CN103036177 A CN 103036177A CN 201210531997 CN201210531997 CN 201210531997 CN 201210531997 A CN201210531997 A CN 201210531997A CN 103036177 A CN103036177 A CN 103036177A
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insulating
wire
replacing
bottle
needle bottle
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CN103036177B (en
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李柯
张寅虎
徐珺
禹康
肖俊鹏
钱将军
高志文
高志国
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ANKANG POWER SUPPLY BUREAU
State Grid Corp of China SGCC
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ANKANG POWER SUPPLY BUREAU
State Grid Corp of China SGCC
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Abstract

本发明公开了一种带电更换绝缘针瓶的起重装置及更换方法,包括一端设有绝缘支架托线口的绝缘支架,绝缘支架上还设有卡线槽和与其相匹配的卡线槽盖板;绝缘支架通过起重杆与绝缘底板相连接,绝缘底板下方设有用于与横担相固定的固定装置;所述的起重杆包括通过两端有正、反螺纹的杆相连接的上套筒和下套筒,两端有正、反螺纹的杆与棘轮扳手相连接。本发明解决了利用绝缘斗臂车小吊更换绝缘针瓶时作业范围的局限性,而且解决了自重较大线路针瓶难以带电更换的问题。

Figure 201210531997

The invention discloses a lifting device and a replacement method for replacing an insulating needle bottle with electricity, which comprises an insulating support with an insulating support opening at one end, and a wire holding slot and a matching wire holding slot cover are also provided on the insulating support plate; the insulating bracket is connected to the insulating base plate through the lifting rod, and a fixing device for fixing the cross arm is provided under the insulating base plate; The sleeve and the lower sleeve, and the rods with positive and negative threads at both ends are connected with the ratchet wrench. The invention solves the limitation of the working range when using the small crane of the insulating bucket arm truck to replace the insulating needle bottle, and solves the problem that the needle bottle of the circuit with a large self-weight is difficult to replace with electricity.

Figure 201210531997

Description

一种更换绝缘针瓶的起重装置及更换方法Lifting device and replacement method for replacing insulating needle bottles

技术领域technical field

本发明属于绝缘起重技术领域,涉及一种带电更换绝缘针瓶的起重装置及更换方法。The invention belongs to the technical field of insulating lifting, and relates to a lifting device and a replacement method for replacing insulating needle bottles with electricity.

背景技术Background technique

目前,在10kV在配电线路带电更换绝缘针瓶工作中,操作人员通常都是利用以下两种工作方法起重、支撑导线并更换绝缘针瓶。其一:利用绝缘斗臂车自身所带小吊起重、支撑导线,然后更换绝缘针瓶。其二:工作人员穿戴绝缘手套将绝缘导线抬起并放置在事前安装好的临时绝缘瓷柱上,然后更换绝缘针瓶。但是在方法一的实施过程中,利用小吊将导线吊起后斗臂车不能自由移动,对于高低压同杆架设、低压下户线密集或者杆型比较复杂的情况时,作业十分不便,时常存在距带电体过近的情况,导致该方式具有较大的作业环境局限性和危险性。而第二种方法在实施过程中,若工作现场的导线线径过大或线路档距过长时,导线的自重过大工作人员无法用手托起导线并放置到旁边固定的临时绝缘瓷柱上,而造成工作无法进行。At present, in the 10kV live replacement of insulating needle bottles on power distribution lines, operators usually use the following two working methods to lift, support wires and replace insulating needle bottles. One: Use the small crane attached to the insulated bucket arm truck to lift and support the wires, and then replace the insulated needle bottles. Second: The staff wear insulating gloves to lift the insulated wire and place it on the pre-installed temporary insulating porcelain column, and then replace the insulating needle bottle. However, in the implementation process of method 1, the bucket arm truck cannot move freely after the wire is hoisted by a small crane. For the erection of high and low voltage on the same pole, dense low-voltage household lines or complex pole shapes, the operation is very inconvenient and often There is a situation that it is too close to the electrified body, so this method has great limitations and dangers in the working environment. In the implementation of the second method, if the wire diameter at the work site is too large or the line span is too long, the weight of the wire is too large, and the staff cannot hold the wire by hand and place it on the temporary insulating porcelain column fixed next to it. , and the work cannot be carried out.

发明内容Contents of the invention

本发明解决的问题在于提供一种更换绝缘针瓶的起重装置及更换方法,解决了利用绝缘斗臂车小吊更换绝缘针瓶时作业范围的局限性,而且解决了自重较大线路的受损针瓶难以带电更换的问题。The problem to be solved by the present invention is to provide a lifting device and replacement method for replacing insulating needle bottles, which solves the limitation of the working range when using the small crane of the insulating bucket arm truck to replace the insulating needle bottles, and solves the problem of the heavy line The problem that the damaged needle bottle is difficult to replace with electricity.

本发明是通过以下技术方案来实现:The present invention is achieved through the following technical solutions:

一种更换绝缘针瓶的起重装置,包括一端设有绝缘支架托线口的绝缘支架,绝缘支架上还设有卡线槽和与其相匹配的卡线槽盖板;绝缘支架通过起重杆与绝缘底板相连接,绝缘底板下方设有用于与横担相固定的固定装置;所述的起重杆包括通过两端分别设有正、反螺纹的连轴相连接的上套筒和下套筒,连轴与棘轮扳手相连接。A lifting device for replacing insulated needle bottles, including an insulating support with an insulating support wire opening at one end, a wire clamping slot and a matching wire clamping slot cover on the insulating bracket; the insulating bracket passes through the lifting rod It is connected with the insulating base plate, and a fixing device for fixing the cross arm is provided under the insulating base plate; the lifting rod includes an upper sleeve and a lower sleeve connected by a shaft with positive and negative threads at both ends. The barrel is connected with the shaft and the ratchet wrench.

所述的卡线槽旁边设有凹槽,卡线槽盖板上设有与凹槽相匹配的挂钩。A groove is provided beside the wire holding slot, and a hook matching the groove is arranged on the cover of the wire holding slot.

所述摇动棘轮扳手之后,起重杆向两端伸长或向中间缩短。After the ratchet wrench is shaken, the lifting rod is extended toward both ends or shortened toward the middle.

当上套筒和下套筒相背运动,起重杆向两端伸长;当上套筒和下套筒相向运动,起重杆向中间缩短。When the upper sleeve and the lower sleeve move opposite to each other, the lifting rod is extended toward both ends; when the upper sleeve and the lower sleeve move toward each other, the lifting rod is shortened towards the middle.

棘轮扳手设有摇臂,还设有控制起重杆伸长或缩短的控制阀。The ratchet wrench has a rocker arm and a control valve that controls the lengthening or shortening of the lifting rod.

所述的均采用能耐受相应电压等级的绝缘材料制作。The above are all made of insulating materials that can withstand the corresponding voltage level.

基于所述的起重装置的绝缘针瓶更换方法,包括以下步骤:The insulating needle bottle replacement method based on the lifting device may further comprise the steps:

1)将绝缘支架前端的绝缘支架托线口放入待更换针瓶所固定的导线底部,并将绝缘底板通过固定装置固定在待更换的针瓶所在的横担上;1) Put the wire support opening of the insulating bracket at the front end of the insulating bracket into the bottom of the wire fixed by the needle bottle to be replaced, and fix the insulating bottom plate on the cross arm where the needle bottle to be replaced is located through the fixing device;

2)扳动棘轮扳手,使上套筒和下套筒相背运动,起重杆向两端伸长,将绝缘支架抬起并承担起导线向下的压力;2) Pull the ratchet wrench, so that the upper sleeve and the lower sleeve move in opposite directions, and the lifting rod extends to both ends, lifts the insulating bracket and bears the downward pressure of the wire;

3)待绝缘支架完全承受导线向下的压力后,将导线水平推入卡线槽内并用卡线槽盖板固定;3) After the insulating bracket fully bears the downward pressure of the wire, push the wire horizontally into the wire clamping groove and fix it with the wire clamping groove cover;

4)导线被完全托起至能保证安全距离后,更换损伤的绝缘针瓶;更换完毕后,恢复导线。4) After the wire is fully lifted to ensure a safe distance, replace the damaged insulating needle bottle; after the replacement, restore the wire.

所述的绝缘底板通过固定螺栓固定在待更换的针瓶所在的横担上。The insulating bottom plate is fixed on the cross arm where the needle bottle to be replaced is located by fixing bolts.

所述在恢复导线后,扳动棘轮扳手,使上套筒和下套筒相向运动,起重杆向中间收缩,将起重装置移除。After the wire is restored, the ratchet wrench is pulled to make the upper sleeve and the lower sleeve move toward each other, and the lifting rod shrinks toward the middle, and the lifting device is removed.

与现有技术相比,本发明具有以下有益的技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:

本发明提供的更换绝缘针瓶的起重装置,首先该装置固定在需更换针瓶的横担上进行起重,无需使用斗臂车小吊进行起吊,使得斗臂车的斗臂可以随意移动,有效提升了斗臂车的作业范围;其次,由于该装置自身具有起重功能,解决了大线径导线和大档距作业环境中导线无法抬升的难题。The lifting device for replacing the insulated needle bottle provided by the present invention, firstly, the device is fixed on the cross arm that needs to replace the needle bottle for lifting, and there is no need to use a small crane for lifting the bucket arm truck, so that the bucket arm of the bucket arm truck can move freely , which effectively improves the operating range of the bucket arm truck; secondly, because the device itself has a lifting function, it solves the problem that the wire cannot be lifted in a large-diameter wire and a large-gear operating environment.

附图说明Description of drawings

图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2是本发明的绝缘针瓶更换方法的步骤1)、2)的操作过程示意图;Fig. 2 is a schematic diagram of the operation process of steps 1) and 2) of the insulating needle bottle replacement method of the present invention;

图3是本发明的绝缘针瓶更换方法的步骤3)的操作过程示意图;Fig. 3 is a schematic diagram of the operation process of step 3) of the insulating needle bottle replacement method of the present invention;

图4是本发明的绝缘针瓶更换方法的步骤4)的操作过程示意图。Fig. 4 is a schematic diagram of the operation process of step 4) of the method for replacing an insulating needle bottle according to the present invention.

其中,1为绝缘支架托线口,2为卡线槽盖板,3为起重杆,4为棘轮扳手摇臂,5为固定装置,6为固定螺栓。Among them, 1 is the wire support opening of the insulating bracket, 2 is the cover plate of the cable slot, 3 is the lifting rod, 4 is the rocker arm of the ratchet wrench, 5 is the fixing device, and 6 is the fixing bolt.

具体实施方式Detailed ways

下面结合具体的实施例对本发明做进一步的详细说明,所述是对本发明的解释而不是限定。The present invention will be further described in detail below in conjunction with specific embodiments, which are explanations of the present invention rather than limitations.

参见图1,一种更换绝缘针瓶的起重装置,包括一端设有绝缘支架托线口1的绝缘支架,绝缘支架上还设有卡线槽和与其相匹配的卡线槽盖板2;绝缘支架通过起重杆3与绝缘底板相连接,绝缘底板下方设有用于与横担相固定的固定装置5;所述的起重杆包括通过两端有正、反螺纹的杆相连接的上套筒和下套筒,两端有正、反螺纹的杆与棘轮扳手4相连接。Referring to Fig. 1, a lifting device for replacing an insulating needle bottle includes an insulating support with an insulating support wire opening 1 at one end, and a wire clamping slot and a matching wire clamping slot cover 2 are also provided on the insulating bracket; The insulating support is connected to the insulating base plate through the lifting rod 3, and the fixing device 5 for fixing the cross arm is provided under the insulating base plate; The sleeve and the lower sleeve, the rods with positive and negative threads at both ends are connected with the ratchet wrench 4 .

具体的,卡线槽旁边设有凹槽,卡线槽盖板2上设有与凹槽相匹配的挂钩,以便对导线更好的固定,防止其跑偏。Specifically, grooves are arranged next to the wire clamping slot, and hooks matching the grooves are provided on the wire clamping slot cover plate 2, so as to better fix the wires and prevent them from running off.

摇动棘轮扳手之后,起重杆向两端伸长或向中间缩短;便于绝缘支架的抬升或下降;具体的,起重杆包括两个分别有正、反内螺纹的套筒(上套筒和下套筒)和两端有正、反螺纹的连轴,通过摇动棘轮扳手来带动其将回转运动转化为直线运动:After shaking the ratchet wrench, the lifting rod is extended toward both ends or shortened toward the middle; it is convenient for lifting or lowering the insulating support; specifically, the lifting rod includes two sleeves with positive and negative internal threads respectively (the upper sleeve and the The lower sleeve) and the connecting shaft with positive and negative threads at both ends are driven by shaking the ratchet wrench to convert the rotary motion into linear motion:

摇动棘轮扳手后,当上套筒和下套筒相背运动,起重杆向两端伸长;棘轮扳手反转后,上套筒和下套筒相向运动,起重杆向中间缩短。After the ratchet wrench is shaken, when the upper sleeve and the lower sleeve move against each other, the lifting rod will extend toward both ends; after the ratchet wrench is reversed, the upper sleeve and the lower sleeve will move toward each other, and the lifting rod will shorten toward the middle.

而为了便于操作,棘轮扳手4设有摇臂,还设有控制伸长或缩短的控制阀。And for ease of operation, ratchet wrench 4 is provided with rocking arm, is also provided with the control valve of control extension or shortening.

为了更好的保障工作过程的安全,该起重装置全部由绝缘材料制作。In order to better ensure the safety of the working process, the lifting device is all made of insulating materials.

在更换绝缘针瓶时,通过以下步骤来实现:When replacing the insulating needle bottle, it is achieved through the following steps:

1)将绝缘支架前端的绝缘支架托线口放入待更换针瓶所固定的导线底部,并将绝缘底板通过固定装置固定在待更换的针瓶所在的横担上;具体的,采用固定螺栓固定在横担上;1) Put the wire support port of the insulating bracket at the front end of the insulating bracket into the bottom of the wire fixed by the needle bottle to be replaced, and fix the insulating bottom plate on the cross arm where the needle bottle to be replaced is fixed through the fixing device; specifically, use fixing bolts fixed on the cross arm;

2)扳动棘轮扳手,使上套筒和下套筒相背运动,起重杆向两端伸长,将绝缘支架抬起并承担起导线向下的压力;2) Pull the ratchet wrench, so that the upper sleeve and the lower sleeve move in opposite directions, and the lifting rod extends to both ends, lifts the insulating bracket and bears the downward pressure of the wire;

3)待绝缘支架完全承受导线向下的压力后,将导线水平推入起重装置的卡线槽内并用卡线槽盖板固定;3) After the insulating bracket fully bears the downward pressure of the wire, push the wire horizontally into the wire clamping slot of the lifting device and fix it with the wire clamping slot cover;

4)导线被完全托起至能保证安全距离后(使导线抬升至有效作业范围内),更换损伤的绝缘针瓶;更换完毕后,恢复导线。4) After the wire is fully lifted to ensure a safe distance (to raise the wire to the effective operating range), replace the damaged insulating needle bottle; after the replacement, restore the wire.

恢复导线后,扳动棘轮扳手,使上套筒和下套筒相向运动,起重杆向中间收缩,将起重装置移除。After the wire is restored, pull the ratchet wrench to make the upper sleeve and the lower sleeve move toward each other, and the lifting rod shrinks toward the middle, and the lifting device is removed.

本发明提供的更换绝缘针瓶的起重装置及更换方法,起重装置固定在需更换针瓶的横担上进行起重,无需使用斗臂车小吊进行起吊,使得斗臂车的斗臂可以随意移动,有效提升了斗臂车的作业范围。而且,由于此工具自身具有起重功能,解决了大线径导线和大档距作业环境中导线无法抬升的难题。In the lifting device and replacement method for replacing insulating needle bottles provided by the present invention, the lifting device is fixed on the cross arm of the needle bottle to be replaced for lifting, and there is no need to use a small crane for lifting the bucket arm truck, so that the bucket arm of the bucket arm truck It can be moved at will, which effectively improves the operating range of the bucket arm truck. Moreover, because the tool itself has a lifting function, it solves the problem that the wires cannot be lifted in the working environment of large wire diameters and large spans.

Claims (9)

1. a hoisting apparatus of changing the insulating needle bottle is characterized in that, comprises that an end is provided with the insulating support of insulating support holder line mouth (1), the cable clamping interface cover plate (2) that also is provided with cable clamping interface on the insulating support and is complementary with it; Insulating support is connected with insulating base by prypole (3), and insulating base below is provided with for the fixture (5) that fixes with cross-arm; Described prypole comprises by two ends and is respectively equipped with upper bush and the lower sleeve that the connecting shaft of positive and negative screw thread is connected that connecting shaft is connected with ratchet spanner (4).
2. the hoisting apparatus of replacing insulating needle bottle as claimed in claim 1 is characterized in that, described cable clamping interface next door is provided with groove, and cable clamping interface cover plate (2) is provided with the hook that is complementary with groove.
3. the hoisting apparatus of replacing insulating needle bottle as claimed in claim 1 is characterized in that, shakes after the ratchet spanner, and prypole shortens to the two ends elongation or to the centre.
4. the hoisting apparatus of replacing insulating needle bottle as claimed in claim 3 is characterized in that, when upper bush and the opposing motion of lower sleeve, prypole extends to two ends; When upper bush and lower sleeve move toward one another, prypole shortens to the centre.
5. the hoisting apparatus of replacing insulating needle bottle as claimed in claim 3 is characterized in that, described ratchet spanner (4) is provided with rocking arm, also is provided with the control valve that the control prypole elongates or shortens.
6. such as the hoisting apparatus of any one described replacing insulating needle bottle of claim 1~5, it is characterized in that, all adopt the insulating material that can tolerate the relevant voltage grade to make.
7. the insulating needle bottle replacing method based on hoisting apparatus claimed in claim 1 is characterized in that, may further comprise the steps:
1) the insulating support holder line mouth of insulating support front end is put into the wire bottom that pin bottle to be replaced is fixed, and be fixed on insulating base on the cross-arm at pin bottle place to be replaced by fixture;
2) pull ratchet spanner, make the opposing motion of upper bush and lower sleeve, prypole extends to two ends, insulating support is lifted and bears the downward pressure of wire;
3) after insulating support bears the downward pressure of wire fully, the wire level is pushed in the cable clamping interface and fix with the cable clamping interface cover plate;
4) wire is held up extremely can guarantee to change the insulating needle bottle of damage after the safe distance fully; Change complete after, recover wire.
8. insulating needle bottle replacing method as claimed in claim 7 is characterized in that, described insulating base is fixed on the cross-arm at pin bottle place to be replaced by set bolt.
9. insulating needle bottle replacing method as claimed in claim 7 is characterized in that, behind the recovery wire, pulls ratchet spanner, makes upper bush and lower sleeve move toward one another, and prypole shrinks to the centre, and hoisting apparatus is removed.
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CN105914655A (en) * 2016-07-04 2016-08-31 国网山东省电力公司滨州供电公司 Auxiliary tool and method for replacing rod insulator in electrified manner
CN107658785A (en) * 2017-10-16 2018-02-02 国网浙江嵊州市供电有限公司 The pillar insulator quick replacement device of leading screw driving
CN107732768A (en) * 2017-10-16 2018-02-23 国网浙江嵊州市供电有限公司 A kind of device of the charged for replacement pillar insulator of ratchet driving

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CN105174117A (en) * 2015-10-26 2015-12-23 许继集团有限公司 Bus supporting device and supporting equipment thereof
CN105914655A (en) * 2016-07-04 2016-08-31 国网山东省电力公司滨州供电公司 Auxiliary tool and method for replacing rod insulator in electrified manner
CN107658785A (en) * 2017-10-16 2018-02-02 国网浙江嵊州市供电有限公司 The pillar insulator quick replacement device of leading screw driving
CN107732768A (en) * 2017-10-16 2018-02-23 国网浙江嵊州市供电有限公司 A kind of device of the charged for replacement pillar insulator of ratchet driving
CN107658785B (en) * 2017-10-16 2023-12-15 国网浙江嵊州市供电有限公司 Screw driven post insulator quick change device

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