CN103029236B - Four-plate mould structure - Google Patents
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Abstract
本发明提供一种四板模模具结构,用于倒灌成型一盖状外观面产品,包括一上固定板、一下固定板、一母模板、一设有公模仁的公模板,其特征在于,该模具结构还包括:一推板,其设置于该母模板与该公模板之间;一剥料板,其设置于该母模板与该上固定板之间;一进胶衬套,其固设于该母模板上,其前端设置有一穿过该推板向该公模仁凸出而形成的一型芯,其中部设有进胶孔。相较于现有技术,本发明四板模模具结构,采用倒灌的方式成型该盖状外观面产品,在开模时将产品留在母模部分,然后通过推板将产品推出从而脱离模具,克服了现有技术的缺陷,而且结构简单,制作成本较低。
The present invention provides a four-plate mold mold structure, which is used for pouring and forming a cover-shaped appearance surface product, including an upper fixing plate, a lower fixing plate, a female template, and a male template provided with a male mold core. It is characterized in that: The mold structure also includes: a push plate, which is arranged between the female template and the male template; a stripping plate, which is arranged between the female template and the upper fixing plate; a rubber bushing, which is fixed It is arranged on the female formwork, and its front end is provided with a core formed by passing through the push plate and protruding toward the male mold core, and a glue inlet hole is provided in the middle. Compared with the prior art, the mold structure of the four-plate mold of the present invention adopts the method of reverse pouring to form the product with the cover-shaped appearance surface. When the mold is opened, the product is left in the mother mold, and then the product is pushed out by the push plate to leave the mold. The defect of the prior art is overcome, and the structure is simple and the manufacturing cost is low.
Description
【技术领域】【Technical field】
本发明涉及一种模具结构,具体是一种四板模模具结构,尤其涉及一种产品从母模顶出的四板模模具结构。The invention relates to a mold structure, in particular to a four-platen mold structure, in particular to a four-platen mold structure in which a product is ejected from a mother mold.
【背景技术】【Background technique】
当前模具领域多采用两板模结构和三板模结构完成塑胶产品的成型。根据进胶形式等条件选择模具结构形式,三板模结构包括公模板和母模板,公模板一侧设有公模仁,母模板一侧设有母模仁,处于合模装填时,公模仁和母模仁之间的空间形成型腔,熔胶从流道口注入型腔后冷却成型。之后需要对模具进行开模以取出产品,三板模需分三次进行开模:第一次开模将产品和流道分离;第二次开模将流道从模具剥落;第三次开模将产品从公模脱出,使产品脱离模具。At present, in the field of molds, two-plate mold structures and three-plate mold structures are mostly used to complete the molding of plastic products. The mold structure is selected according to the conditions such as the glue feeding form. The three-plate mold structure includes a male template and a female template. One side of the male template is provided with a male mold core, and one side of the female template is provided with a female mold core. When the mold is closed and loaded, the male mold core and The space between the cores of the mother mold forms a cavity, and the melt is injected into the cavity from the runner and cooled to form. After that, the mold needs to be opened to take out the product. The three-plate mold needs to be opened three times: the first mold opening separates the product from the runner; the second mold opening peels the runner from the mold; the third mold opening The product is ejected from the male mold, so that the product is separated from the mold.
然而,上述三板模结构成型多适用于从母模侧进胶,公模侧顶出。如需实现产品成型从母模侧进胶,母模侧顶出,即产品采用倒灌成型,还需要在模具中使用油压缸等其它复杂的顶出机构,油压缸等其它复杂的顶出机构体积大,需要的空间大,相应的模架和成型机都需加大,零部件多,加工和装配十分复杂,成本也相应的提高很多。However, the above-mentioned three-plate mold structure is mostly suitable for feeding glue from the female mold side and ejecting it from the male mold side. If it is necessary to realize the product forming from the side of the master mold, the side of the master mold is ejected, that is, the product is formed by reverse injection, and other complex ejection mechanisms such as hydraulic cylinders are required in the mold, and other complex ejection mechanisms such as hydraulic cylinders are required. The mechanism is large in size and requires a large space. The corresponding mold base and molding machine need to be enlarged, there are many parts, the processing and assembly are very complicated, and the cost is correspondingly increased a lot.
【发明内容】【Content of invention】
鉴于上述问题,本发明的目的在于提供一种结构简单、成本较低的模具结构,以克服现有技术三板模模具结构不适用于倒灌成型产品的缺陷。In view of the above problems, the purpose of the present invention is to provide a mold structure with simple structure and low cost, so as to overcome the defect that the mold structure of the three-plate mold in the prior art is not suitable for reverse injection molding products.
为了达到上述目的,本发明提供一种四板模模具结构,用于倒灌成型一盖状外观面产品,包括一上固定板、一下固定板、一母模板、一设有公模仁的公模板,其特征在于,该模具结构还包括:In order to achieve the above-mentioned purpose, the present invention provides a four-plate mold structure, which is used to reversely form a cover-shaped appearance surface product, including an upper fixed plate, a lower fixed plate, a female template, and a male template provided with a male mold core. , characterized in that the mold structure also includes:
一推板,其设置于该母模板与该公模板之间;a push plate, which is arranged between the female template and the male template;
一剥料板,其设置于该母模板与该上固定板之间;A stripping plate, which is arranged between the master template and the upper fixing plate;
一进胶衬套,其固设于该母模板上,其前端设置有一穿过该推板向该公模仁凸出而形成的一型芯,其中部设有进胶孔。A glue-feeding bush, which is fixed on the female formwork, is provided with a core protruding through the push plate to the male mold core at the front end, and a glue-feeding hole is arranged in the middle.
较佳地,该进胶衬套上设置有一压块,该进胶衬套通过该压块可拆卸地安装于该母模板上。Preferably, a pressing block is arranged on the rubber-feeding bush, and the rubber-feeding bush is detachably mounted on the master template through the pressing block.
较佳地,该母模板与该推板之间还设置有一开闭器。该开闭器配合控制该母模板与该推板在模具开模时的次序。Preferably, a shutter is also provided between the master template and the push plate. The shutter cooperates to control the sequence of the master template and the push plate when the mold is opened.
较佳地,该母模板与该推板之间还设置有一第一拉杆。该第一拉杆的一端固设于该母模板上,另一端台阶结构活动设置于该推板与该公模板闭合时所形成的活动空间内。该第一拉杆在开模时限制该母模板与该推板之间的开模距离并传递开模力。Preferably, a first pull rod is further arranged between the master template and the push plate. One end of the first pull rod is fixed on the female template, and the other end of the step structure is movably arranged in the movable space formed when the push plate and the male template are closed. The first pull rod limits the mold opening distance between the master template and the push plate and transmits the mold opening force when the mold is opened.
较佳地,该推板与该公模板之间还设置有一第二拉杆。该第二拉杆的一端固设于该推板上,另一端台阶结构活动设置于该公模板内部的活动空间内。该第二拉杆在开模时限制该推板与该公模板之间的开模距离并传递开模力。Preferably, a second pull rod is also arranged between the push plate and the male template. One end of the second pull rod is fixed on the push plate, and the other end of the step structure is movably arranged in the movable space inside the male template. When opening the mold, the second pull rod limits the mold opening distance between the push plate and the male template and transmits the mold opening force.
较佳地,该模具结构还设置有一双向活动拉杆,其中部固设于该剥料板上,其下端的台阶结构活动设置于该推板与该公模板的导孔内,其上端的台阶结构与该剥料板之间固设有一T型导套,该T型导套活动设置于该上固定板上。开模时该T型导套的台阶面卡扣于该上固定板上,合模时该T型导套的台阶面与该上固定板之间设有一避空。Preferably, the mold structure is also provided with a two-way movable tie rod, the middle part of which is fixed on the stripping plate, the step structure at the lower end is movably set in the guide hole of the push plate and the male template, and the step structure at the upper end A T-shaped guide sleeve is fixed between the stripping plate, and the T-shaped guide sleeve is movably arranged on the upper fixing plate. When the mold is opened, the step surface of the T-shaped guide sleeve is buckled on the upper fixing plate, and when the mold is closed, a space is provided between the step surface of the T-shaped guide sleeve and the upper fixing plate.
较佳地,该剥料板与该母模板之间还设置有一弹性元件。开模时,该弹性元件的形变回复力使该剥料板与该母模板分开,使流道与产品分离。更佳地,该弹性元件为一弹簧。最佳地,该弹簧套设于该双向活动拉杆上,其下端固设于该母模板上,其上端在合模时抵触于该剥料板上。Preferably, an elastic element is further arranged between the stripping plate and the master template. When the mold is opened, the deformation recovery force of the elastic element separates the stripping plate from the master template, and separates the runner from the product. More preferably, the elastic element is a spring. Optimally, the spring is sheathed on the two-way movable tie rod, its lower end is fixed on the mother template, and its upper end is in contact with the stripping plate when the mold is closed.
第一次开模时,该剥料板与该母模板先分开,使流道与该产品分离;第二次开模时,该上固定板与该剥料板分开,使流道先脱离模具;第三次开模时,该推板与该公模板分开,产品由于包紧力的作用留在该进胶衬套的型芯上;第四次开模时,该母模板与该推板分开,该推板推动该产品的边沿将该产品从该进胶衬套的型芯上脱出,从而使该产品脱离模具。When the mold is opened for the first time, the stripping plate is separated from the master template first, so that the flow channel is separated from the product; when the mold is opened for the second time, the upper fixing plate is separated from the stripping plate, so that the flow channel is separated from the mold first ; When opening the mold for the third time, the push plate is separated from the male template, and the product is left on the core of the rubber-injected bush due to the effect of the tight force; when the mold is opened for the fourth time, the female template and the push plate Separated, the push plate pushes the edge of the product to release the product from the core of the feed bushing, thereby releasing the product from the mold.
相较于现有技术,本发明四板模模具结构,采用倒灌的方式成型该盖状外观面产品,在开模时将产品留在母模部分,然后通过推板将产品推出从而脱离模具,克服了现有技术的缺陷,而且模具中不需要设计母模仁,剥料板、母模板及推板都可以做得比较薄,公模部分不需要设计顶出板、脚垫等其他结构,结构简单,制作成本较低。Compared with the prior art, the mold structure of the four-plate mold of the present invention adopts the method of reverse pouring to form the product with the cover-shaped appearance surface. When the mold is opened, the product is left in the mother mold, and then the product is pushed out by the push plate to leave the mold. It overcomes the defects of the existing technology, and there is no need to design the female mold core in the mold, the stripping plate, the female template and the push plate can be made relatively thin, and the male mold part does not need to design other structures such as ejector plates and foot pads. The structure is simple and the manufacturing cost is low.
【附图说明】【Description of drawings】
图1为本发明四板模模具结构于合模状态的正视剖视图。Fig. 1 is the front sectional view of the four-platen mold structure of the present invention in the mold clamping state.
图2为本发明四板模模具结构于合模状态的局部侧视剖视图。Fig. 2 is a partial side sectional view of the four-platen mold structure of the present invention in the mold clamping state.
图3为本发明四板模模具结构于开模状态的正视剖视图。Fig. 3 is a front sectional view of the four-platen mold structure of the present invention in the mold-opening state.
图4为本发明四板模模具结构于开模状态的局部侧视剖视图。Fig. 4 is a partial side sectional view of the four-platen mold structure of the present invention in the mold-opening state.
【具体实施方式】【detailed description】
下方结合附图对本发明的较佳实施方式作进一步详细说明。The preferred embodiments of the present invention will be described in further detail below in conjunction with the accompanying drawings.
请参阅图1至图4所示,本发明提供一种四板模模具结构,用于倒灌成型一盖状外观面产品10,包括一上固定板20、一下固定板70、一母模板40、一设有公模仁61的公模板60,其特征在于,该模具结构还包括:Please refer to Fig. 1 to Fig. 4, the present invention provides a four-plate mold mold structure, which is used for pouring and forming a cover-shaped appearance surface product 10, including an upper fixing plate 20, a lower fixing plate 70, a mother template 40, One is provided with the male formwork 60 of male die kernel 61, it is characterized in that, this mold structure also comprises:
一推板50,其设置于该母模板40与该公模板60之间;A push plate 50, which is arranged between the female template 40 and the male template 60;
一剥料板30,其设置于该母模板40与该上固定板20之间;A stripping plate 30, which is arranged between the master template 40 and the upper fixing plate 20;
一进胶衬套80,其固设于该母模板40上,其前端设置有一穿过该推板50向该公模仁61凸出而形成的一型芯,其中部设有进胶孔83。A glue-injection bushing 80, which is fixedly arranged on the female template 40, is provided with a core formed by protruding from the push plate 50 to the male mold core 61 at its front end, and a glue-inlet hole 83 is provided in the middle thereof .
于本实施例中,该进胶衬套80通过一压块82可拆卸地安装于该母模板40上。因此,可通过对该进胶衬套80的型芯的形状以及与之配套的该公模仁61的定制,本发明四板模模具结构可用于不同形状产品的成型。In this embodiment, the rubber inserting bush 80 is detachably mounted on the master template 40 through a pressing block 82 . Therefore, by customizing the shape of the core of the rubber-feeding bush 80 and the matching male core 61, the four-plate mold structure of the present invention can be used for molding products of different shapes.
于本实施例中,该盖状外观面产品10为一球底圆筒型化妆品盖。该产品10的连续外表面对外观要求较高,不允许有进胶点、拆线及顶针痕,因此采用倒灌的方式成型,使该产品10开模后留在母模部分。该产品10的环形开口端面为装配面,不允许有断差,因此也不能在此面进胶。因此该产品10的最佳进胶位置设计在其内表面底部中心位置,注塑时熔胶通过该进胶衬套80的进胶孔83进入该型芯与该公模仁61所形成的型腔内,冷却后成型为流道81和产品10。In this embodiment, the cap-shaped cosmetic surface product 10 is a cylindrical cosmetic cap with a spherical bottom. The continuous outer surface of the product 10 has high requirements on the appearance, and no glue points, stitches and thimble marks are allowed. Therefore, the product 10 is molded by reverse pouring, so that the product 10 remains in the master mold after the mold is opened. The end face of the annular opening of the product 10 is an assembly face, and no gap is allowed, so glue cannot be fed on this face. Therefore, the best glue-feeding position of the product 10 is designed at the center of the bottom of its inner surface. During injection molding, the molten glue enters the mold cavity formed by the core and the male mold core 61 through the glue-feeding hole 83 of the glue-feeding bush 80 Inside, the runner 81 and the product 10 are formed after cooling.
于本实施例中,该母模板40与该推板50之间还设置有一开闭器52。该开闭器52配合控制该母模板40与该推板50在模具开模时的次序。In this embodiment, a shutter 52 is further disposed between the master template 40 and the push plate 50 . The shutter 52 cooperates to control the sequence of the master template 40 and the push plate 50 when the mold is opened.
于本实施例中,该母模板40与该推板50之间还设置有一第一拉杆41。该第一拉杆41的一端固设于该母模板40上,另一端台阶结构活动设置于该推板50与该公模板60闭合时所形成的活动空间内。该第一拉杆41在开模时限制该母模板40与该推板50之间的开模距离并传递开模力。In this embodiment, a first pull rod 41 is further disposed between the master template 40 and the push plate 50 . One end of the first pull rod 41 is fixed on the female template 40 , and the other end is movably arranged in the movable space formed when the push plate 50 and the male template 60 are closed with a stepped structure. The first pull rod 41 limits the mold opening distance between the master template 40 and the push plate 50 and transmits mold opening force when the mold is opened.
于本实施例中,该推板50与该公模板60之间还设置有一第二拉杆51。该第二拉杆51的一端固设于该推板50上,另一端台阶结构活动设置于该公模板60内部的活动空间内。该第二拉杆51在开模时限制该推板50与该公模板60之间的开模距离并传递开模力。In this embodiment, a second pull rod 51 is disposed between the push plate 50 and the male template 60 . One end of the second pull rod 51 is fixed on the push plate 50 , and the other end of the stepped structure is movably arranged in the movable space inside the male template 60 . The second pull rod 51 limits the mold opening distance between the push plate 50 and the male template 60 and transmits the mold opening force when the mold is opened.
于本实施例中,该模具结构还设置有一双向活动拉杆90,其中部固设于该剥料板30上,其下端的台阶结构活动设置于该推板50与该公模板60的导孔内,其上端的台阶结构与该剥料板30之间固设有一T型导套91,该T型导套91活动设置于该上固定板20上。开模时该T型导套91的台阶面卡扣于该上固定板20上,合模时该T型导套91的台阶面与该上固定板之间设有一避空。In this embodiment, the mold structure is also provided with a two-way movable tie rod 90, the middle part of which is fixed on the stripping plate 30, and the step structure at the lower end is movably arranged in the guide hole of the push plate 50 and the male template 60 A T-shaped guide sleeve 91 is fixed between the step structure at the upper end and the stripping plate 30 , and the T-shaped guide sleeve 91 is movably arranged on the upper fixing plate 20 . When the mold is opened, the stepped surface of the T-shaped guide sleeve 91 is buckled on the upper fixing plate 20, and when the mold is closed, a space is provided between the stepped surface of the T-shaped guiding sleeve 91 and the upper fixing plate.
于本实施例中,该剥料板30与该母模板40之间还设置有一弹簧42,该弹簧42套设于该双向活动拉杆90上,其下端固设于该母模板40上,其上端在合模时抵触于该剥料板30上。开模时,该弹簧42的形变回复力使该剥料板30与该母模板40分开,使该流道81与该产品10分离。In this embodiment, a spring 42 is also provided between the stripping plate 30 and the master template 40, and the spring 42 is sleeved on the two-way movable pull rod 90, and its lower end is fixed on the female template 40, and its upper end It is in contact with the stripping plate 30 when the mold is closed. When the mold is opened, the deformation recovery force of the spring 42 separates the stripping plate 30 from the master template 40 and separates the runner 81 from the product 10 .
请参阅图3及图4,分别绘示本发明四板模模具结构于开模状态的正视剖视图及局部侧视剖视图。Please refer to FIG. 3 and FIG. 4 , respectively depicting the front sectional view and partial side sectional view of the four-platen mold structure of the present invention in the mold opening state.
第一次开模时,由于该弹簧42的形变回复力作用,该剥料板30与该母模板40先分开,使流道81(未示出)与该产品10分离,直至该双向活动拉杆90的下端台阶结构向上运动扣住该母模板的下端,预设开模距离大于该流道81(未示出)的长度。When opening the mold for the first time, due to the deformation recovery force of the spring 42, the stripping plate 30 is separated from the master template 40 first, so that the runner 81 (not shown) is separated from the product 10 until the two-way movable pull rod The stepped structure at the lower end of 90 moves upwards to buckle the lower end of the master template, and the preset mold opening distance is greater than the length of the runner 81 (not shown).
第二次开模时,该双向活动拉杆90的上端台阶结构拉动该T型导套91及该剥料板30向下运动,该上固定板20与该剥料板30分开,直至该T型导套91的台阶面卡扣于该上固定板20上,该流道81(未示出)从模具上脱落。When opening the mold for the second time, the upper end step structure of the two-way movable pull rod 90 pulls the T-shaped guide sleeve 91 and the stripping plate 30 to move downward, and the upper fixed plate 20 is separated from the stripping plate 30 until the T-shaped The stepped surface of the guide sleeve 91 is buckled on the upper fixing plate 20, and the flow channel 81 (not shown) is released from the mold.
第三次开模时,该双向活动拉杆90的下端台阶结构扣于该母模板40上,继续开模,由于该开闭器52的锁紧作用,该母模板40与该推板50同时停止运动,而该公模板60与该推板50分开,该产品10从该公模仁61上脱出并由于包紧力作用而留在该进胶衬套80的前端型芯上,直至该推板50上的该第二拉杆51的台阶结构扣紧该公模板60,预设开模距离大于该产品10的高度。When opening the mold for the third time, the lower end step structure of the two-way movable pull rod 90 is buckled on the mother template 40, and continues to open the mold. Due to the locking effect of the shutter 52, the mother template 40 and the push plate 50 stop at the same time movement, and the male template 60 is separated from the push plate 50, the product 10 is released from the male mold core 61 and stays on the front core of the rubber-injecting bush 80 due to the action of the tightening force until the push plate The stepped structure of the second tie rod 51 on the 50 fastens the male template 60 , and the preset mold opening distance is greater than the height of the product 10 .
第四次开模时,由于该第二拉杆51扣紧该公模板60,继续开模拉动该推板50向下运动,由于该母模板40受该双向活动拉杆90的限制无法向下运动,该开闭器52被强行打开,该推板50与该母模板40分开,该推板50推动该产品10的边沿将该产品10从该进胶衬套80的型芯上脱出,从而使该产品10脱离模具,直至该母模板40上的该第一拉杆51的台阶结构扣紧该推板50的下端,预设开模距离大于该产品10的高度。When opening the mold for the fourth time, because the second pull rod 51 fastens the male template 60 and continues to open the mold to pull the push plate 50 to move downward, because the female template 40 cannot move downward due to the restriction of the two-way movable pull rod 90, The shutter 52 is forcibly opened, the push plate 50 is separated from the master template 40, and the edge of the product 10 is pushed by the push plate 50 to disengage the product 10 from the core of the injection bushing 80, thereby making the product 10 The product 10 leaves the mold until the stepped structure of the first tie rod 51 on the master template 40 fastens the lower end of the push plate 50 , and the preset mold opening distance is greater than the height of the product 10 .
相较于现有技术,本发明四板模模具结构,采用倒灌的方式成型该盖状外观面产品,在开模时将产品留在母模部分,然后通过推板将产品推出从而脱离模具,克服了现有技术的缺陷,而且模具中不需要设计母模仁,剥料板、母模板及推板都可以做得比较薄,公模部分不需要设计顶出板、脚垫等其他结构,结构简单,制作成本较低。Compared with the prior art, the mold structure of the four-plate mold of the present invention adopts the method of reverse pouring to form the product with the cover-shaped appearance surface. When the mold is opened, the product is left in the mother mold, and then the product is pushed out by the push plate to leave the mold. It overcomes the defects of the existing technology, and there is no need to design the female mold core in the mold, the stripping plate, the female template and the push plate can be made relatively thin, and the male mold part does not need to design other structures such as ejector plates and foot pads. The structure is simple and the manufacturing cost is low.
需指出的是,本发明不限于上述实施方式,任何熟悉本专业的技术人员基于本发明技术方案对上述实施例所作的任何简单修改、等同变化与修饰,都落入本发明的保护范围内。It should be pointed out that the present invention is not limited to the above-mentioned embodiments, and any simple modifications, equivalent changes and modifications made to the above-mentioned embodiments by any skilled person based on the technical solutions of the present invention fall within the protection scope of the present invention.
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| CN103496094A (en) * | 2013-10-08 | 2014-01-08 | 昆山金九亿精密金属有限公司 | Mold for base of junction box |
| CN104708769A (en) * | 2013-12-13 | 2015-06-17 | 汉达精密电子(昆山)有限公司 | Mold hot-runner structure |
| CN107756720B (en) * | 2016-08-18 | 2024-06-21 | 上海雷博司电气股份有限公司 | Four-plate die for vacuum arc-extinguishing chamber encapsulation |
| CN116373220B (en) * | 2023-02-27 | 2024-03-12 | 丰武光电(苏州)有限公司 | Key cap forming die |
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| JPH0550430A (en) * | 1991-08-23 | 1993-03-02 | Sekisui Chem Co Ltd | Apparatus for molding of molding |
| CN2878030Y (en) * | 2006-01-09 | 2007-03-14 | 李岳桥 | Cold material separator |
| CN201070821Y (en) * | 2007-06-19 | 2008-06-11 | 汉达精密电子(昆山)有限公司 | Four-plate mold structure |
| CN202293116U (en) * | 2011-10-10 | 2012-07-04 | 汉达精密电子(昆山)有限公司 | Die structure for four-plate dies |
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| CN201070821Y (en) * | 2007-06-19 | 2008-06-11 | 汉达精密电子(昆山)有限公司 | Four-plate mold structure |
| CN202293116U (en) * | 2011-10-10 | 2012-07-04 | 汉达精密电子(昆山)有限公司 | Die structure for four-plate dies |
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