CN103016863A - Pipe connection structure, hydraulic pipeline - Google Patents
Pipe connection structure, hydraulic pipeline Download PDFInfo
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- CN103016863A CN103016863A CN2012105549497A CN201210554949A CN103016863A CN 103016863 A CN103016863 A CN 103016863A CN 2012105549497 A CN2012105549497 A CN 2012105549497A CN 201210554949 A CN201210554949 A CN 201210554949A CN 103016863 A CN103016863 A CN 103016863A
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Abstract
本发明公开了一种管路连接结构,包括钢管(1)、卡接在钢管(1)上的连接螺母(2)、胶管、外套(4),接头芯(3),匹配套(6)。本发明提出的管路连接结构,通过在接头芯中加装可随钢管直径选配的匹配套,使接头芯可以与不同管径的钢管直接连接,改变了以往需要过渡接头才能实现连接的结构,节省了零部件的数量,减少了整体管路中的连接点,减少了泄漏事故的发生。通过不同种类的匹配套套接相应型号的钢管,扩展了接头芯可对接钢管的种类,也减少了钢管与接头芯之间连接配件的种类,避免了配件过多而造成的不必要的资源浪费,以及装配时造成选择配件的繁琐工作,节约了装配时间。本发明还公开了一种应用该管路连接结构的液压管路。
The invention discloses a pipeline connection structure, comprising a steel pipe (1), a connection nut (2) clamped on the steel pipe (1), a rubber hose, a jacket (4), a joint core (3), and a matching sleeve (6) . The pipeline connection structure proposed by the present invention, by installing a matching sleeve that can be matched with the diameter of the steel pipe in the joint core, the joint core can be directly connected with steel pipes of different pipe diameters, changing the previous structure that required a transition joint to realize the connection , save the number of parts, reduce the connection points in the overall pipeline, and reduce the occurrence of leakage accidents. By connecting different types of matching sleeves to corresponding types of steel pipes, the types of steel pipes that can be connected to the joint core are expanded, and the types of connection accessories between the steel pipe and the joint core are also reduced, avoiding unnecessary waste of resources caused by too many accessories. And the cumbersome work of selecting accessories during assembly saves assembly time. The invention also discloses a hydraulic pipeline using the pipeline connection structure.
Description
技术领域technical field
本发明涉及液压管领域,具体地,涉及管路连接结构、液压管路。The invention relates to the field of hydraulic pipes, in particular to a pipe connection structure and a hydraulic pipe.
背景技术Background technique
液压管路中,在装配胶管接头时需要考虑到钢管的直径、油口的形状和连接方式、胶管和接头芯的选用、过渡接头的选择、连接配件种类的选择等。而每种配件又包含多种型号,各种配件组合匹配才能完成胶管接头的整体装配,这样势必会造成胶管管路连接结构中所需的配件繁多,配件型号种类繁多,选配工作繁琐,给设计、生产、备货和存储带来不便,增加了整体维护的成本。另外,在管路的连接结构中,通常需要通过过渡接头才可以实现钢管与接头芯的匹配对接。连接部件越多,可能会出现泄漏点的地方就越多,这样就会增加管路的维护和保养工作。In the hydraulic pipeline, the diameter of the steel pipe, the shape and connection method of the oil port, the selection of the hose and joint core, the selection of the transition joint, and the selection of the type of connection accessories need to be considered when assembling the hose joint. And each accessory contains multiple models, and the combination and matching of various accessories can complete the overall assembly of the rubber hose joint. Inconvenience in design, production, stocking and storage adds to overall maintenance costs. In addition, in the connection structure of the pipeline, it is usually necessary to use a transition joint to realize the matching and docking of the steel pipe and the joint core. The more connected parts, the more possible leak points, which increases the maintenance and maintenance of the pipeline.
如图1所示,在现有技术中,钢管1’和胶管实现连接需要在中间加过渡接头6’,而过渡接头6’与接头芯之间通过连接螺母2’实现连接,并通过密封圈7’实现密封。钢管1’上套接的卡套5’分为超轻型、轻型和重型,而对相同管径的钢管1’配用的连接螺母2’也有三种,这样势必造成过渡接头6’以及胶管连接的接头芯3’也需要三种可与之匹配型号。这样就造成零件数量增多,必然加重生产、选配以及仓储的难度,装配效率低且容易出错。As shown in Figure 1, in the prior art, a transition joint 6' needs to be added in the middle to realize the connection between the steel pipe 1' and the rubber hose, and the connection between the transition joint 6' and the joint core is realized through the connection nut 2', and the sealing ring 7' for sealing. The ferrule 5' socketed on the steel pipe 1' is divided into ultra-light, light and heavy-duty, and there are three kinds of connecting nuts 2' for the steel pipe 1' with the same diameter, which will inevitably cause the transition joint 6' and the hose connection. The connector core 3' also needs three types that can be matched therewith. This will increase the number of parts, which will inevitably increase the difficulty of production, matching and storage, and the assembly efficiency will be low and error-prone.
发明内容Contents of the invention
本发明的目的是提供一种管路连接结构以及使用该管路连接结构的液压管路,用以改善实际使用中接头种类繁多、安装繁琐、以及管路连接点过多的弊端。The purpose of the present invention is to provide a pipeline connection structure and a hydraulic pipeline using the pipeline connection structure, so as to improve the disadvantages of various types of joints, cumbersome installation and too many pipeline connection points in actual use.
为了实现上述目的,本发明提供一种管路连接结构,包括钢管、卡接在钢管上的连接螺母、与钢管连接的接头芯、以及卡接在该接头芯上的外套,所述管路连接结构还包括匹配套,所述接头芯与所述钢管连接的一端的内孔为阶梯孔,外周上形成有与所述连接螺母的内螺纹咬合的外螺纹,所述匹配套置于所述阶梯孔内,该匹配套的内径与所述钢管的外径相同。In order to achieve the above object, the present invention provides a pipeline connection structure, which includes a steel pipe, a connecting nut clamped on the steel pipe, a joint core connected to the steel pipe, and a jacket clamped on the joint core. The structure also includes a matching sleeve, the inner hole of the end where the joint core is connected to the steel pipe is a stepped hole, and the outer circumference is formed with an external thread that engages with the internal thread of the connecting nut, and the matching sleeve is placed on the stepped hole. In the hole, the inner diameter of the matching sleeve is the same as the outer diameter of the steel pipe.
优选地,所述钢管上固定套接有卡套,所述连接螺母与所述卡套卡接。Preferably, a ferrule is fixedly sleeved on the steel pipe, and the connecting nut is engaged with the ferrule.
优选地,所述卡套的轴向截面为楔形,该楔形有两个向轴向两端方向延伸的尖端,该楔形截面的卡套在周向上形成两个锥形面,一侧的锥形面与所述连接螺母的内孔卡接,另一侧的锥形面与所述匹配套的端口接合。Preferably, the axial section of the ferrule is wedge-shaped, and the wedge has two tips extending toward both ends of the axial direction. The ferrule of the wedge-shaped cross-section forms two tapered surfaces in the circumferential direction, and the tapered surface on one side is One surface is clamped with the inner hole of the connecting nut, and the tapered surface on the other side is engaged with the port of the matching sleeve.
优选地,所述匹配套端口的内壁形成第一锥形口,该第一锥形口与所述卡套另一侧的锥形面匹配。Preferably, the inner wall of the port of the matching sleeve forms a first tapered opening, and the first tapered opening matches the tapered surface on the other side of the ferrule.
优选地,所述钢管的靠近端口处,径向膨胀形成有凸环,所述连接螺母与所述凸环卡接。Preferably, a protruding ring is formed by radial expansion near the port of the steel pipe, and the connecting nut is engaged with the protruding ring.
优选地,所述凸环在周向上形成两个锥形面,凸环一侧的锥形面与所述连接螺母卡接,另一侧的锥形面与所述匹配套接合。Preferably, the convex ring forms two tapered surfaces in the circumferential direction, the tapered surface on one side of the convex ring engages with the connecting nut, and the tapered surface on the other side engages with the matching sleeve.
优选地,所述匹配套端口的内壁形成第二锥形口,该第二锥形口与所述凸环另一侧的锥形面匹配。Preferably, the inner wall of the port of the matching sleeve forms a second tapered mouth, and the second tapered mouth matches with the tapered surface on the other side of the protruding ring.
优选地,所述匹配套与所述阶梯孔的阶梯部之间设有密封垫。Preferably, a gasket is provided between the matching sleeve and the stepped portion of the stepped hole.
优选地,所述阶梯孔的孔壁上周向形成有凹槽,所述凹槽内设有可与所述匹配套紧密贴合的密封圈。Preferably, a groove is formed in the circumferential direction of the hole wall of the stepped hole, and a sealing ring that can fit closely with the matching sleeve is arranged in the groove.
本发明的一个实施例中还提出了一种液压管路,包括上述实施例中所述的管路连接结构。An embodiment of the present invention also proposes a hydraulic pipeline, including the pipeline connection structure described in the above embodiments.
本发明提出的管路连接结构,通过在接头芯中加装可随钢管直径选配的匹配套,使接头芯可以与不同管径的钢管直接连接,改变了以往需要过渡接头才能实现连接的结构,节省了安装过程中零部件的数量,减少了整体管路中的连接点,减少了泄漏事故的发生。另外,通过不同种类的匹配套套接相应型号的钢管,扩展了接头芯可对接钢管的种类,也减少了钢管与接头芯之间连接配件的种类,避免了配件过多而造成的不必要的资源浪费,以及装配时造成选择配件的繁琐工作,节约了装配时间。The pipeline connection structure proposed by the present invention, by adding a matching sleeve that can be selected according to the diameter of the steel pipe in the joint core, the joint core can be directly connected with steel pipes of different diameters, changing the previous structure that required a transition joint to realize the connection , saving the number of parts in the installation process, reducing the connection points in the overall pipeline, and reducing the occurrence of leakage accidents. In addition, by connecting different types of matching sleeves to corresponding types of steel pipes, the types of steel pipes that can be connected to the joint core are expanded, and the types of connection accessories between the steel pipe and the joint core are also reduced, avoiding unnecessary resources caused by too many accessories Waste, and the tedious work of selecting accessories during assembly, saves assembly time.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1是现有技术中钢管通过过渡接头与接头芯连接的结构示意图;Fig. 1 is a structural schematic diagram of a steel pipe connected to a joint core through a transition joint in the prior art;
图2是本发明实施例提供的钢管通过卡套卡接连接螺母并与接头芯连接的结构示意图;Fig. 2 is a structural schematic diagram of a steel pipe provided by an embodiment of the present invention clamped on a connection nut through a ferrule and connected to a joint core;
图3是本发明实施例提供的钢管、卡套、连接螺母、匹配套、密封垫、接头芯之间连接结构的分解示意图;Fig. 3 is an exploded schematic view of the connection structure between the steel pipe, the ferrule, the connecting nut, the matching sleeve, the sealing gasket and the joint core provided by the embodiment of the present invention;
图4是本发明实施例提供的钢管通过凸环卡接连接螺母并与接头芯连接的结构示意图;Fig. 4 is a structural schematic diagram of a steel pipe provided by an embodiment of the present invention snapped into a connection nut through a convex ring and connected with a joint core;
图5是本发明实施例提供的匹配套与密封圈配合实现密封结构的示意图。Fig. 5 is a schematic diagram of a matching sleeve and a sealing ring provided in an embodiment of the present invention to cooperate to realize a sealing structure.
附图标记说明Explanation of reference signs
1’钢管 2’连接螺母1' steel pipe 2' connection nut
3’接头芯 4’外套3'connector core 4'jacket
5’卡套 6’过渡接头5' ferrule 6' transition joint
7’密封圈7' sealing ring
1钢管 11凸环1
2连接螺母 3接头芯2
31阶梯部 4外套31 step department 4 coats
5卡套 6匹配套5
61第一锥形口 62第二锥形口61 The first
71密封垫 72密封圈71
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
本发明提出的管路连接结构,如图2所示,包括钢管1、卡接在钢管1上的连接螺母2、与钢管1连接的接头芯3、以及卡接在该接头芯3上的外套4,管路连接结构还包括匹配套6,接头芯3与钢管连接的一端的内孔为阶梯孔,外周上形成有与连接螺母2的内螺纹咬合的外螺纹,匹配套6置于阶梯孔内,该匹配套6的内径与钢管1的外径相同。The pipeline connection structure proposed by the present invention, as shown in Figure 2, includes a steel pipe 1, a connecting
接头芯3与胶管的连接端外部套接有外套4,外套4可以预扣在接头芯3上,与接头芯3一起形成一体式。胶管在本发明的附图中没有示出,胶管应当是先与接头芯3接合,之后再卡接外套4,接头芯3上周向形成的凸棱与外套4内周面上的凸棱配合卡紧胶管,使胶管不会从接头芯3上脱落。接头芯3与钢管1接合端的内孔设置为阶梯孔,如图2、图3所示,匹配套6可以放置在阶梯孔的阶梯部31上。通常情况下,匹配套6的外周面与阶梯孔的孔壁贴合,也就是匹配套6的外周直径与阶梯孔的内孔直径相同,使钢管1在与接头芯3接合后结构稳固。A jacket 4 is sheathed on the outside of the connecting end of the
匹配套6内周的直径与钢管1的外周直径相同,从而保证钢管1在插入匹配套6后连接稳定。钢管1插入匹配套6后,将连接螺母2与接头芯3通过螺纹连接,连接螺母2旋紧固定住钢管1,完成管路的连接。此种连接结构省去了过渡接头,也使原有连接结构中的两个连接点减少为一个连接点。另外,接头芯3和连接螺母2的规格保持不变,只变更匹配套6的规格来匹配不同的钢管1,减少了不同型号配件的变更,节省了生产成本。The diameter of the inner circumference of the
另外,接头芯3与连接螺母2咬合的螺纹可以只有一种规格,需要变换的是不同直径的钢管1以及与钢管1配合的匹配套6,而连接螺母2只需使自身的孔径与钢管1外壁的直径匹配即可。In addition, there can be only one specification for the thread of the
举例说明:如阶梯孔的孔径为20mm的接头芯3,可以连接外径为φ12mm、φ14mm、φ15mm、φ16mm、18mm的钢管5种,设计匹配套6的外径为φ20mm,内径为φ12mm、14mm、φ15mm、16mm、φ18mm与钢管1匹配,接头芯3的螺纹设计为M26×1.5,而5种钢管1所卡接的螺母的内螺纹均为M26×1.5,但螺母与钢管1匹配的孔径为φ12mm、φ14mm、15mm、φ16mm、φ18mm五种。For example: if the
下面对连接结构中各个部件的结构以及连接关系做进一步的细致说明。The structure and connection relationship of each component in the connection structure will be further described in detail below.
连接螺母2与钢管1之间是卡接关系,在钢管1插入接头芯3的内孔以后,连接螺母2与接头芯3连接并将钢管1卡住,使钢管1不能脱离接头芯3。因此,连接螺母2与钢管1之间需要稳固的卡合结构。The
本发明的一个实施例中,连接螺母2与钢管1的卡接方式可以是:钢管1上固定套接有卡套5,连接螺母2与卡套5卡接。In one embodiment of the present invention, the clamping method of the connecting
卡套5需要直接固定在钢管1的靠近端部处,卡套5的一种结构可以是:卡套5的轴向截面为楔形,该楔形有两个向轴向两端方向延伸的尖端,该楔形截面的卡套5在周向上形成两个锥形面,一侧的锥形面与连接螺母2的内孔卡接,另一侧的锥形面与所述匹配套6的端口接合。The
卡套5在周向上形成两个锥形面,分别和连接螺母2以及匹配套6接合。卡套5一侧的锥形面与连接螺母2卡接,与其卡接的连接螺母最好是选择内孔与该锥形面相互匹配的结构。这样,连接螺母2在旋紧的过程中可以将挤压力向连接螺母3底部较厚的结构处分散,使连接螺母底部的受力强度增大。The
另外,为了使匹配套6与卡套5配合紧密,如图3所示,本发明的一个实施例中,匹配套6端口的内壁形成第一锥形口61,该第一锥形口61与卡套5另一侧的锥形面匹配。将匹配套6的锥形口设置成与卡套5的锥形面相匹配的角度,使卡套5的锥形面可以伸入匹配套6的端口中一定距离,使卡套5与匹配套6的接触面积更大,能够更好地实现管路连接的稳固性以及密封性。同时,此种结构的匹配套6与卡套5接合也起到了对挤压力分散的作用,与上述实施例中连接螺母2和卡套5卡接的原理相同。通常情况下,卡套5可以选择PSR卡套。In addition, in order to make the
上述实施例中阐述了卡套5、连接螺母2、匹配套6配合实现管路的整体连接,其中的卡套5是外接在钢管1上的,卡套5的内周面上有齿牙,可以嵌入到钢管1的管壁中,因此实现与钢管1的固定。除了通过卡套5使钢管1、连接螺母2、匹配套6整体实现接合之外,在本发明的一个实施例中还提出了一种结构,如图4所示,在钢管1的靠近端口处,径向膨胀形成有凸环11,连接螺母2与凸环11卡接。In the above-mentioned embodiments, it is explained that the
凸环11的一种形成方式是通过挤压成型技术,在钢管1的管体的内部和外部分别套装模具,内部模具通常选用钢芯,钢芯的直径与钢管1的内壁直径相同,也就是用钢芯将钢管1的内部空间填满。之后,在钢管1的外周面上再套接一个外部模具,该外部模具也是管状结构,在外部模具的中段位置为钢管1向外膨胀预留出特定的空间,该空间可以使膨胀的钢管1管壁形成与该空间形状一致的结构。One way of forming the
加工钢管1时,从钢管1两端对钢管1向中间施力挤压,钢管1在外部模具预留空间的位置会向外膨胀,直至填满外部模具的预留空间,同时也形成了该预留空间的形状。至此,钢管1的凸环11加工完成。When processing the steel pipe 1, press the steel pipe 1 from the two ends of the steel pipe 1 to the middle, and the steel pipe 1 will expand outward at the position reserved by the external mold until it fills the reserved space of the external mold. The shape of the reserved space. So far, the protruding
从凸环11的实际作用来看,也与卡套5的作用相同,同样是为了与连接螺母2和匹配套6的接合,因此,凸环11形成的结构也可以是:凸环11在周向上形成两个锥形面,凸环11一侧的锥形面与所述连接螺母2卡接,另一侧的锥形面与所述匹配套6接合。From the point of view of the actual function of the protruding
针对凸环11的结构,匹配套6需要与其配合,因此匹配套6形成的结构可以是:匹配套6端口的内壁形成第二锥形口62,该第二锥形口62与凸环11另一侧的锥形面匹配。匹配套6的第二锥形口62的锥面与轴向的最佳夹角是24°,因此,与之匹配的凸环11另一侧的锥形面与轴向的最佳夹角也是24°,此处的结构配合方式相当于匹配套6与卡套5的配合方式,其优点在此处不再赘述。For the structure of the
另外,匹配套6与钢管1还可以有另一种接合方式,将钢管1的端口扩口,使其向外扩张形成喇叭口状结构,匹配套6在端口的外周面上形成锥形面,与扩口后的钢管1的内壁接合,匹配套6的锥形面以及钢管1扩口后与轴向的最佳夹角是60°此种方式是钢管1从外部包住匹配套6,改变了之前的接合方式,同样可以实现钢管1与匹配套6的密闭接合。In addition, the matching
进一步,为了提高管路连接的密闭性,在匹配套6与阶梯孔的阶梯部31之间设有密封垫71。密封垫71外缘的直径与匹配套6的外周面的直径是相同的。在钢管1插入匹配套6后,连接螺母2与接头芯3螺纹连接,在连接的过程中,会对密封垫71有一定的挤压力,使密封垫71被压扁变形,因此使匹配套6与密封垫71之间、密封垫71与阶梯部31之间没有缝隙,达到密封效果。Further, in order to improve the airtightness of the pipeline connection, a
如图2所示,密封垫71置于阶梯孔的阶梯部31上,密封垫71与阶梯部31等大,匹配套6可以根据实际需要而更换,但密封垫71不需要额外更换。As shown in FIG. 2 , the
除了密封垫71可以实现密封效果之外,还可以使用密封圈72,通常使用O型圈。如图5所示,本发明的一个实施例中,阶梯孔的孔壁上周向形成有凹槽,凹槽内设有可与匹配套6紧密贴合的密封圈72。In addition to the sealing effect achieved by the
在阶梯孔的孔壁上周向开槽,将大小合适的密封圈72放入其中。密封圈72需要满足的条件是能够嵌入凹槽中,并且密封圈72的内周直径略小于阶梯孔孔壁的直径,也就是密封圈72卡在凹槽内,有一部分向阶梯孔内略探出凹槽。由于匹配套6的外周面直径与阶梯孔内周的直径相同,因此密封圈72略探出凹槽的部分会与匹配套6接触,并受到匹配套6的挤压而变形,从而使匹配套6与密封圈72之间、密封圈72与凹槽之间没有缝隙,达到密封的效果。Groove circumferentially on the hole wall of the stepped hole, and a sealing
本发明的一个实施例中还提出了一种液压管路,包括上述实施例中所述的管路连接结构。An embodiment of the present invention also proposes a hydraulic pipeline, including the pipeline connection structure described in the above embodiments.
本发明提出的管路连接结构,通过在接头芯中加装可随钢管直径选配的匹配套,使接头芯可以与不同管径的钢管直接连接,改变了以往需要过渡接头才能实现连接的结构,节省了安装过程中零部件的数量,减少了整体管路中的连接点,减少了泄漏事故的发生。另外,通过不同种类的匹配套套接相应型号的钢管,扩展了接头芯可对接钢管的种类,也减少了钢管与接头芯3之间连接配件的种类,避免了配件过多而造成的不必要的资源浪费,以及装配时造成选择配件的繁琐工作,节约了装配时间。The pipeline connection structure proposed by the present invention, by adding a matching sleeve that can be selected according to the diameter of the steel pipe in the joint core, the joint core can be directly connected with steel pipes of different diameters, changing the previous structure that required a transition joint to realize the connection , saving the number of parts in the installation process, reducing the connection points in the overall pipeline, and reducing the occurrence of leakage accidents. In addition, by connecting different types of matching sleeves to corresponding types of steel pipes, the types of steel pipes that can be connected to the joint core are expanded, and the types of fittings connected between the steel pipe and the
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiment of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the specific details of the above embodiment, within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, These simple modifications all belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific implementation manners may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
Claims (10)
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| CN113217162A (en) * | 2021-05-17 | 2021-08-06 | 联合汽车电子有限公司 | Automatic backpressure control device, control method and engine bench test system |
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| CN103016863B (en) | 2015-01-07 |
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