CN103016863A - Pipe connection structure, hydraulic pipeline - Google Patents

Pipe connection structure, hydraulic pipeline Download PDF

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Publication number
CN103016863A
CN103016863A CN2012105549497A CN201210554949A CN103016863A CN 103016863 A CN103016863 A CN 103016863A CN 2012105549497 A CN2012105549497 A CN 2012105549497A CN 201210554949 A CN201210554949 A CN 201210554949A CN 103016863 A CN103016863 A CN 103016863A
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steel pipe
connection structure
pipeline connection
matching sleeve
joint core
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CN103016863B (en
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曾利成
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Zoomlion Heavy Industry Science and Technology Co Ltd
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Abstract

本发明公开了一种管路连接结构,包括钢管(1)、卡接在钢管(1)上的连接螺母(2)、胶管、外套(4),接头芯(3),匹配套(6)。本发明提出的管路连接结构,通过在接头芯中加装可随钢管直径选配的匹配套,使接头芯可以与不同管径的钢管直接连接,改变了以往需要过渡接头才能实现连接的结构,节省了零部件的数量,减少了整体管路中的连接点,减少了泄漏事故的发生。通过不同种类的匹配套套接相应型号的钢管,扩展了接头芯可对接钢管的种类,也减少了钢管与接头芯之间连接配件的种类,避免了配件过多而造成的不必要的资源浪费,以及装配时造成选择配件的繁琐工作,节约了装配时间。本发明还公开了一种应用该管路连接结构的液压管路。

Figure 201210554949

The invention discloses a pipeline connection structure, comprising a steel pipe (1), a connection nut (2) clamped on the steel pipe (1), a rubber hose, a jacket (4), a joint core (3), and a matching sleeve (6) . The pipeline connection structure proposed by the present invention, by installing a matching sleeve that can be matched with the diameter of the steel pipe in the joint core, the joint core can be directly connected with steel pipes of different pipe diameters, changing the previous structure that required a transition joint to realize the connection , save the number of parts, reduce the connection points in the overall pipeline, and reduce the occurrence of leakage accidents. By connecting different types of matching sleeves to corresponding types of steel pipes, the types of steel pipes that can be connected to the joint core are expanded, and the types of connection accessories between the steel pipe and the joint core are also reduced, avoiding unnecessary waste of resources caused by too many accessories. And the cumbersome work of selecting accessories during assembly saves assembly time. The invention also discloses a hydraulic pipeline using the pipeline connection structure.

Figure 201210554949

Description

管路连接结构、液压管路Pipe connection structure, hydraulic pipeline

技术领域technical field

本发明涉及液压管领域,具体地,涉及管路连接结构、液压管路。The invention relates to the field of hydraulic pipes, in particular to a pipe connection structure and a hydraulic pipe.

背景技术Background technique

液压管路中,在装配胶管接头时需要考虑到钢管的直径、油口的形状和连接方式、胶管和接头芯的选用、过渡接头的选择、连接配件种类的选择等。而每种配件又包含多种型号,各种配件组合匹配才能完成胶管接头的整体装配,这样势必会造成胶管管路连接结构中所需的配件繁多,配件型号种类繁多,选配工作繁琐,给设计、生产、备货和存储带来不便,增加了整体维护的成本。另外,在管路的连接结构中,通常需要通过过渡接头才可以实现钢管与接头芯的匹配对接。连接部件越多,可能会出现泄漏点的地方就越多,这样就会增加管路的维护和保养工作。In the hydraulic pipeline, the diameter of the steel pipe, the shape and connection method of the oil port, the selection of the hose and joint core, the selection of the transition joint, and the selection of the type of connection accessories need to be considered when assembling the hose joint. And each accessory contains multiple models, and the combination and matching of various accessories can complete the overall assembly of the rubber hose joint. Inconvenience in design, production, stocking and storage adds to overall maintenance costs. In addition, in the connection structure of the pipeline, it is usually necessary to use a transition joint to realize the matching and docking of the steel pipe and the joint core. The more connected parts, the more possible leak points, which increases the maintenance and maintenance of the pipeline.

如图1所示,在现有技术中,钢管1’和胶管实现连接需要在中间加过渡接头6’,而过渡接头6’与接头芯之间通过连接螺母2’实现连接,并通过密封圈7’实现密封。钢管1’上套接的卡套5’分为超轻型、轻型和重型,而对相同管径的钢管1’配用的连接螺母2’也有三种,这样势必造成过渡接头6’以及胶管连接的接头芯3’也需要三种可与之匹配型号。这样就造成零件数量增多,必然加重生产、选配以及仓储的难度,装配效率低且容易出错。As shown in Figure 1, in the prior art, a transition joint 6' needs to be added in the middle to realize the connection between the steel pipe 1' and the rubber hose, and the connection between the transition joint 6' and the joint core is realized through the connection nut 2', and the sealing ring 7' for sealing. The ferrule 5' socketed on the steel pipe 1' is divided into ultra-light, light and heavy-duty, and there are three kinds of connecting nuts 2' for the steel pipe 1' with the same diameter, which will inevitably cause the transition joint 6' and the hose connection. The connector core 3' also needs three types that can be matched therewith. This will increase the number of parts, which will inevitably increase the difficulty of production, matching and storage, and the assembly efficiency will be low and error-prone.

发明内容Contents of the invention

本发明的目的是提供一种管路连接结构以及使用该管路连接结构的液压管路,用以改善实际使用中接头种类繁多、安装繁琐、以及管路连接点过多的弊端。The purpose of the present invention is to provide a pipeline connection structure and a hydraulic pipeline using the pipeline connection structure, so as to improve the disadvantages of various types of joints, cumbersome installation and too many pipeline connection points in actual use.

为了实现上述目的,本发明提供一种管路连接结构,包括钢管、卡接在钢管上的连接螺母、与钢管连接的接头芯、以及卡接在该接头芯上的外套,所述管路连接结构还包括匹配套,所述接头芯与所述钢管连接的一端的内孔为阶梯孔,外周上形成有与所述连接螺母的内螺纹咬合的外螺纹,所述匹配套置于所述阶梯孔内,该匹配套的内径与所述钢管的外径相同。In order to achieve the above object, the present invention provides a pipeline connection structure, which includes a steel pipe, a connecting nut clamped on the steel pipe, a joint core connected to the steel pipe, and a jacket clamped on the joint core. The structure also includes a matching sleeve, the inner hole of the end where the joint core is connected to the steel pipe is a stepped hole, and the outer circumference is formed with an external thread that engages with the internal thread of the connecting nut, and the matching sleeve is placed on the stepped hole. In the hole, the inner diameter of the matching sleeve is the same as the outer diameter of the steel pipe.

优选地,所述钢管上固定套接有卡套,所述连接螺母与所述卡套卡接。Preferably, a ferrule is fixedly sleeved on the steel pipe, and the connecting nut is engaged with the ferrule.

优选地,所述卡套的轴向截面为楔形,该楔形有两个向轴向两端方向延伸的尖端,该楔形截面的卡套在周向上形成两个锥形面,一侧的锥形面与所述连接螺母的内孔卡接,另一侧的锥形面与所述匹配套的端口接合。Preferably, the axial section of the ferrule is wedge-shaped, and the wedge has two tips extending toward both ends of the axial direction. The ferrule of the wedge-shaped cross-section forms two tapered surfaces in the circumferential direction, and the tapered surface on one side is One surface is clamped with the inner hole of the connecting nut, and the tapered surface on the other side is engaged with the port of the matching sleeve.

优选地,所述匹配套端口的内壁形成第一锥形口,该第一锥形口与所述卡套另一侧的锥形面匹配。Preferably, the inner wall of the port of the matching sleeve forms a first tapered opening, and the first tapered opening matches the tapered surface on the other side of the ferrule.

优选地,所述钢管的靠近端口处,径向膨胀形成有凸环,所述连接螺母与所述凸环卡接。Preferably, a protruding ring is formed by radial expansion near the port of the steel pipe, and the connecting nut is engaged with the protruding ring.

优选地,所述凸环在周向上形成两个锥形面,凸环一侧的锥形面与所述连接螺母卡接,另一侧的锥形面与所述匹配套接合。Preferably, the convex ring forms two tapered surfaces in the circumferential direction, the tapered surface on one side of the convex ring engages with the connecting nut, and the tapered surface on the other side engages with the matching sleeve.

优选地,所述匹配套端口的内壁形成第二锥形口,该第二锥形口与所述凸环另一侧的锥形面匹配。Preferably, the inner wall of the port of the matching sleeve forms a second tapered mouth, and the second tapered mouth matches with the tapered surface on the other side of the protruding ring.

优选地,所述匹配套与所述阶梯孔的阶梯部之间设有密封垫。Preferably, a gasket is provided between the matching sleeve and the stepped portion of the stepped hole.

优选地,所述阶梯孔的孔壁上周向形成有凹槽,所述凹槽内设有可与所述匹配套紧密贴合的密封圈。Preferably, a groove is formed in the circumferential direction of the hole wall of the stepped hole, and a sealing ring that can fit closely with the matching sleeve is arranged in the groove.

本发明的一个实施例中还提出了一种液压管路,包括上述实施例中所述的管路连接结构。An embodiment of the present invention also proposes a hydraulic pipeline, including the pipeline connection structure described in the above embodiments.

本发明提出的管路连接结构,通过在接头芯中加装可随钢管直径选配的匹配套,使接头芯可以与不同管径的钢管直接连接,改变了以往需要过渡接头才能实现连接的结构,节省了安装过程中零部件的数量,减少了整体管路中的连接点,减少了泄漏事故的发生。另外,通过不同种类的匹配套套接相应型号的钢管,扩展了接头芯可对接钢管的种类,也减少了钢管与接头芯之间连接配件的种类,避免了配件过多而造成的不必要的资源浪费,以及装配时造成选择配件的繁琐工作,节约了装配时间。The pipeline connection structure proposed by the present invention, by adding a matching sleeve that can be selected according to the diameter of the steel pipe in the joint core, the joint core can be directly connected with steel pipes of different diameters, changing the previous structure that required a transition joint to realize the connection , saving the number of parts in the installation process, reducing the connection points in the overall pipeline, and reducing the occurrence of leakage accidents. In addition, by connecting different types of matching sleeves to corresponding types of steel pipes, the types of steel pipes that can be connected to the joint core are expanded, and the types of connection accessories between the steel pipe and the joint core are also reduced, avoiding unnecessary resources caused by too many accessories Waste, and the tedious work of selecting accessories during assembly, saves assembly time.

本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.

附图说明Description of drawings

附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:

图1是现有技术中钢管通过过渡接头与接头芯连接的结构示意图;Fig. 1 is a structural schematic diagram of a steel pipe connected to a joint core through a transition joint in the prior art;

图2是本发明实施例提供的钢管通过卡套卡接连接螺母并与接头芯连接的结构示意图;Fig. 2 is a structural schematic diagram of a steel pipe provided by an embodiment of the present invention clamped on a connection nut through a ferrule and connected to a joint core;

图3是本发明实施例提供的钢管、卡套、连接螺母、匹配套、密封垫、接头芯之间连接结构的分解示意图;Fig. 3 is an exploded schematic view of the connection structure between the steel pipe, the ferrule, the connecting nut, the matching sleeve, the sealing gasket and the joint core provided by the embodiment of the present invention;

图4是本发明实施例提供的钢管通过凸环卡接连接螺母并与接头芯连接的结构示意图;Fig. 4 is a structural schematic diagram of a steel pipe provided by an embodiment of the present invention snapped into a connection nut through a convex ring and connected with a joint core;

图5是本发明实施例提供的匹配套与密封圈配合实现密封结构的示意图。Fig. 5 is a schematic diagram of a matching sleeve and a sealing ring provided in an embodiment of the present invention to cooperate to realize a sealing structure.

附图标记说明Explanation of reference signs

1’钢管        2’连接螺母1' steel pipe 2' connection nut

3’接头芯      4’外套3'connector core 4'jacket

5’卡套        6’过渡接头5' ferrule 6' transition joint

7’密封圈7' sealing ring

1钢管           11凸环1 steel pipe 11 convex ring

2连接螺母       3接头芯2 connection nut 3 joint core

31阶梯部        4外套31 step department 4 coats

5卡套           6匹配套5 card sets 6 matching sets

61第一锥形口    62第二锥形口61 The first tapered mouth 62 The second tapered mouth

71密封垫        72密封圈71 sealing gasket 72 sealing ring

具体实施方式Detailed ways

以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.

本发明提出的管路连接结构,如图2所示,包括钢管1、卡接在钢管1上的连接螺母2、与钢管1连接的接头芯3、以及卡接在该接头芯3上的外套4,管路连接结构还包括匹配套6,接头芯3与钢管连接的一端的内孔为阶梯孔,外周上形成有与连接螺母2的内螺纹咬合的外螺纹,匹配套6置于阶梯孔内,该匹配套6的内径与钢管1的外径相同。The pipeline connection structure proposed by the present invention, as shown in Figure 2, includes a steel pipe 1, a connecting nut 2 clamped on the steel pipe 1, a joint core 3 connected to the steel pipe 1, and an outer jacket clamped on the joint core 3 4. The pipeline connection structure also includes a matching sleeve 6. The inner hole at the end where the joint core 3 is connected to the steel pipe is a stepped hole, and an external thread that engages with the internal thread of the connecting nut 2 is formed on the outer periphery. The matching sleeve 6 is placed in the stepped hole Inside, the inner diameter of the matching sleeve 6 is the same as the outer diameter of the steel pipe 1.

接头芯3与胶管的连接端外部套接有外套4,外套4可以预扣在接头芯3上,与接头芯3一起形成一体式。胶管在本发明的附图中没有示出,胶管应当是先与接头芯3接合,之后再卡接外套4,接头芯3上周向形成的凸棱与外套4内周面上的凸棱配合卡紧胶管,使胶管不会从接头芯3上脱落。接头芯3与钢管1接合端的内孔设置为阶梯孔,如图2、图3所示,匹配套6可以放置在阶梯孔的阶梯部31上。通常情况下,匹配套6的外周面与阶梯孔的孔壁贴合,也就是匹配套6的外周直径与阶梯孔的内孔直径相同,使钢管1在与接头芯3接合后结构稳固。A jacket 4 is sheathed on the outside of the connecting end of the connector core 3 and the hose, and the jacket 4 can be pre-fastened on the connector core 3 to form an integral body with the connector core 3 . The rubber hose is not shown in the accompanying drawings of the present invention. The rubber hose should be engaged with the joint core 3 first, and then snap into the outer shell 4. The ribs formed in the circumferential direction of the joint core 3 cooperate with the ribs on the inner peripheral surface of the outer shell 4. Tighten the rubber hose so that the rubber hose will not fall off from the joint core 3. The inner hole at the joint end of the joint core 3 and the steel pipe 1 is set as a stepped hole, as shown in Figure 2 and Figure 3, the matching sleeve 6 can be placed on the stepped portion 31 of the stepped hole. Normally, the outer peripheral surface of the matching sleeve 6 fits the wall of the stepped hole, that is, the outer peripheral diameter of the matching sleeve 6 is the same as the inner diameter of the stepped hole, so that the structure of the steel pipe 1 after being joined with the joint core 3 is stable.

匹配套6内周的直径与钢管1的外周直径相同,从而保证钢管1在插入匹配套6后连接稳定。钢管1插入匹配套6后,将连接螺母2与接头芯3通过螺纹连接,连接螺母2旋紧固定住钢管1,完成管路的连接。此种连接结构省去了过渡接头,也使原有连接结构中的两个连接点减少为一个连接点。另外,接头芯3和连接螺母2的规格保持不变,只变更匹配套6的规格来匹配不同的钢管1,减少了不同型号配件的变更,节省了生产成本。The diameter of the inner circumference of the matching sleeve 6 is the same as the outer diameter of the steel pipe 1, so as to ensure that the steel pipe 1 is connected stably after being inserted into the matching sleeve 6. After the steel pipe 1 is inserted into the matching sleeve 6, the connecting nut 2 and the joint core 3 are threadedly connected, and the connecting nut 2 is tightened to fix the steel pipe 1 to complete the connection of the pipeline. This connection structure omits the transition joint, and also reduces the two connection points in the original connection structure to one connection point. In addition, the specifications of the joint core 3 and the connecting nut 2 remain unchanged, and only the specifications of the matching sleeve 6 are changed to match different steel pipes 1, which reduces the changes of different types of accessories and saves production costs.

另外,接头芯3与连接螺母2咬合的螺纹可以只有一种规格,需要变换的是不同直径的钢管1以及与钢管1配合的匹配套6,而连接螺母2只需使自身的孔径与钢管1外壁的直径匹配即可。In addition, there can be only one specification for the thread of the joint core 3 and the connecting nut 2 to engage. What needs to be changed are steel pipes 1 of different diameters and matching sleeves 6 matched with the steel pipe 1, and the connecting nut 2 only needs to make its own aperture the same as that of the steel pipe 1. The diameter of the outer wall can be matched.

举例说明:如阶梯孔的孔径为20mm的接头芯3,可以连接外径为φ12mm、φ14mm、φ15mm、φ16mm、18mm的钢管5种,设计匹配套6的外径为φ20mm,内径为φ12mm、14mm、φ15mm、16mm、φ18mm与钢管1匹配,接头芯3的螺纹设计为M26×1.5,而5种钢管1所卡接的螺母的内螺纹均为M26×1.5,但螺母与钢管1匹配的孔径为φ12mm、φ14mm、15mm、φ16mm、φ18mm五种。For example: if the joint core 3 with the diameter of the stepped hole is 20mm, five types of steel pipes with outer diameters of φ12mm, φ14mm, φ15mm, φ16mm and 18mm can be connected, and the outer diameter of the designed matching sleeve 6 is φ20mm, and the inner diameter is φ12mm, 14mm, φ15mm, 16mm, φ18mm are matched with the steel pipe 1, the thread design of the joint core 3 is M26×1.5, and the internal threads of the nuts clamped by the five kinds of steel pipe 1 are all M26×1.5, but the hole diameter of the nut and the steel pipe 1 is φ12mm , φ14mm, 15mm, φ16mm, φ18mm five types.

下面对连接结构中各个部件的结构以及连接关系做进一步的细致说明。The structure and connection relationship of each component in the connection structure will be further described in detail below.

连接螺母2与钢管1之间是卡接关系,在钢管1插入接头芯3的内孔以后,连接螺母2与接头芯3连接并将钢管1卡住,使钢管1不能脱离接头芯3。因此,连接螺母2与钢管1之间需要稳固的卡合结构。The connection nut 2 and the steel pipe 1 are in a clamping relationship. After the steel pipe 1 is inserted into the inner hole of the joint core 3, the connection nut 2 is connected to the joint core 3 and the steel pipe 1 is blocked so that the steel pipe 1 cannot be separated from the joint core 3. Therefore, a stable engaging structure is required between the connecting nut 2 and the steel pipe 1 .

本发明的一个实施例中,连接螺母2与钢管1的卡接方式可以是:钢管1上固定套接有卡套5,连接螺母2与卡套5卡接。In one embodiment of the present invention, the clamping method of the connecting nut 2 and the steel pipe 1 may be: a ferrule 5 is fixedly sleeved on the steel pipe 1, and the connecting nut 2 and the ferrule 5 are clamped.

卡套5需要直接固定在钢管1的靠近端部处,卡套5的一种结构可以是:卡套5的轴向截面为楔形,该楔形有两个向轴向两端方向延伸的尖端,该楔形截面的卡套5在周向上形成两个锥形面,一侧的锥形面与连接螺母2的内孔卡接,另一侧的锥形面与所述匹配套6的端口接合。The ferrule 5 needs to be fixed directly near the end of the steel pipe 1. A structure of the ferrule 5 can be: the axial section of the ferrule 5 is wedge-shaped, and the wedge has two tips extending toward both ends of the axial direction. The wedge-shaped ferrule 5 forms two tapered surfaces in the circumferential direction, one tapered surface engages with the inner hole of the connecting nut 2 , and the other tapered surface engages with the port of the mating sleeve 6 .

卡套5在周向上形成两个锥形面,分别和连接螺母2以及匹配套6接合。卡套5一侧的锥形面与连接螺母2卡接,与其卡接的连接螺母最好是选择内孔与该锥形面相互匹配的结构。这样,连接螺母2在旋紧的过程中可以将挤压力向连接螺母3底部较厚的结构处分散,使连接螺母底部的受力强度增大。The ferrule 5 forms two tapered surfaces in the circumferential direction, which are engaged with the connecting nut 2 and the mating sleeve 6 respectively. The conical surface on one side of the ferrule 5 is clamped with the connecting nut 2, and the connecting nut clamped with it is preferably a structure in which the inner hole matches the conical surface. In this way, during the tightening process of the connecting nut 2, the extruding force can be dispersed to the thicker structure at the bottom of the connecting nut 3, so that the stress intensity at the bottom of the connecting nut is increased.

另外,为了使匹配套6与卡套5配合紧密,如图3所示,本发明的一个实施例中,匹配套6端口的内壁形成第一锥形口61,该第一锥形口61与卡套5另一侧的锥形面匹配。将匹配套6的锥形口设置成与卡套5的锥形面相匹配的角度,使卡套5的锥形面可以伸入匹配套6的端口中一定距离,使卡套5与匹配套6的接触面积更大,能够更好地实现管路连接的稳固性以及密封性。同时,此种结构的匹配套6与卡套5接合也起到了对挤压力分散的作用,与上述实施例中连接螺母2和卡套5卡接的原理相同。通常情况下,卡套5可以选择PSR卡套。In addition, in order to make the mating sleeve 6 fit tightly with the ferrule 5, as shown in FIG. The tapered surface on the other side of the ferrule 5 matches. Set the tapered opening of the matching sleeve 6 to an angle matching the tapered surface of the ferrule 5, so that the conical surface of the ferrule 5 can extend into the port of the matching sleeve 6 for a certain distance, so that the ferrule 5 and the matching sleeve 6 The contact area is larger, which can better realize the stability and sealing of the pipeline connection. At the same time, the engagement of the matching sleeve 6 and the ferrule 5 in this structure also plays a role in dispersing the extrusion force, which is the same as the principle of clamping the connecting nut 2 and the ferrule 5 in the above-mentioned embodiment. Usually, ferrule 5 can choose PSR ferrule.

上述实施例中阐述了卡套5、连接螺母2、匹配套6配合实现管路的整体连接,其中的卡套5是外接在钢管1上的,卡套5的内周面上有齿牙,可以嵌入到钢管1的管壁中,因此实现与钢管1的固定。除了通过卡套5使钢管1、连接螺母2、匹配套6整体实现接合之外,在本发明的一个实施例中还提出了一种结构,如图4所示,在钢管1的靠近端口处,径向膨胀形成有凸环11,连接螺母2与凸环11卡接。In the above-mentioned embodiments, it is explained that the ferrule 5, the connecting nut 2, and the matching sleeve 6 cooperate to realize the overall connection of the pipeline, wherein the ferrule 5 is externally connected to the steel pipe 1, and the inner peripheral surface of the ferrule 5 has teeth. Can be embedded in the pipe wall of the steel pipe 1 , thus achieving fixation to the steel pipe 1 . In addition to connecting the steel pipe 1, the connecting nut 2, and the matching sleeve 6 through the ferrule 5, a structure is also proposed in one embodiment of the present invention. As shown in Figure 4, at the end of the steel pipe 1 , the radial expansion forms a protruding ring 11 , and the connecting nut 2 is clamped with the protruding ring 11 .

凸环11的一种形成方式是通过挤压成型技术,在钢管1的管体的内部和外部分别套装模具,内部模具通常选用钢芯,钢芯的直径与钢管1的内壁直径相同,也就是用钢芯将钢管1的内部空间填满。之后,在钢管1的外周面上再套接一个外部模具,该外部模具也是管状结构,在外部模具的中段位置为钢管1向外膨胀预留出特定的空间,该空间可以使膨胀的钢管1管壁形成与该空间形状一致的结构。One way of forming the convex ring 11 is to use extrusion molding technology to set molds inside and outside the pipe body of the steel pipe 1 respectively. The inner mold usually uses a steel core, and the diameter of the steel core is the same as the diameter of the inner wall of the steel pipe 1, that is, The inner space of the steel pipe 1 is filled with a steel core. Afterwards, another external mold is socketed on the outer peripheral surface of the steel pipe 1. This external mold is also a tubular structure. A specific space is reserved for the outward expansion of the steel pipe 1 in the middle section of the external mold. This space can make the expanded steel pipe 1 The pipe wall forms a structure conforming to the shape of the space.

加工钢管1时,从钢管1两端对钢管1向中间施力挤压,钢管1在外部模具预留空间的位置会向外膨胀,直至填满外部模具的预留空间,同时也形成了该预留空间的形状。至此,钢管1的凸环11加工完成。When processing the steel pipe 1, press the steel pipe 1 from the two ends of the steel pipe 1 to the middle, and the steel pipe 1 will expand outward at the position reserved by the external mold until it fills the reserved space of the external mold. The shape of the reserved space. So far, the protruding ring 11 of the steel pipe 1 has been processed.

从凸环11的实际作用来看,也与卡套5的作用相同,同样是为了与连接螺母2和匹配套6的接合,因此,凸环11形成的结构也可以是:凸环11在周向上形成两个锥形面,凸环11一侧的锥形面与所述连接螺母2卡接,另一侧的锥形面与所述匹配套6接合。From the point of view of the actual function of the protruding ring 11, it is also the same as the function of the ferrule 5, and it is also for engaging the connecting nut 2 and the matching sleeve 6. Therefore, the structure formed by the protruding ring 11 can also be: the protruding ring 11 is in the surrounding Two conical surfaces are formed upward, the conical surface on one side of the protruding ring 11 engages with the connecting nut 2 , and the conical surface on the other side engages with the mating sleeve 6 .

针对凸环11的结构,匹配套6需要与其配合,因此匹配套6形成的结构可以是:匹配套6端口的内壁形成第二锥形口62,该第二锥形口62与凸环11另一侧的锥形面匹配。匹配套6的第二锥形口62的锥面与轴向的最佳夹角是24°,因此,与之匹配的凸环11另一侧的锥形面与轴向的最佳夹角也是24°,此处的结构配合方式相当于匹配套6与卡套5的配合方式,其优点在此处不再赘述。For the structure of the convex ring 11, the mating sleeve 6 needs to cooperate with it, so the structure formed by the mating sleeve 6 can be: the inner wall of the port of the mating sleeve 6 forms a second tapered mouth 62, and the second tapered mouth 62 is connected with the convex ring 11 in addition. The tapered faces on one side match. The optimal included angle between the conical surface of the second tapered mouth 62 of the mating sleeve 6 and the axial direction is 24°, therefore, the optimal included angle between the conical surface on the other side of the matching protruding ring 11 and the axial direction is also 24°, the structural matching method here is equivalent to the matching method of the matching sleeve 6 and the ferrule 5, and its advantages will not be repeated here.

另外,匹配套6与钢管1还可以有另一种接合方式,将钢管1的端口扩口,使其向外扩张形成喇叭口状结构,匹配套6在端口的外周面上形成锥形面,与扩口后的钢管1的内壁接合,匹配套6的锥形面以及钢管1扩口后与轴向的最佳夹角是60°此种方式是钢管1从外部包住匹配套6,改变了之前的接合方式,同样可以实现钢管1与匹配套6的密闭接合。In addition, the matching sleeve 6 and the steel pipe 1 can also have another joint method, the port of the steel pipe 1 is flared to expand outward to form a bell-shaped structure, and the matching sleeve 6 forms a tapered surface on the outer peripheral surface of the port. Joining with the inner wall of the expanded steel pipe 1, the best included angle between the tapered surface of the matching sleeve 6 and the axial direction after the expansion of the steel pipe 1 is 60°. In this way, the steel pipe 1 wraps the matching sleeve 6 from the outside, changing In addition to the previous jointing method, the airtight joint between the steel pipe 1 and the matching sleeve 6 can also be realized.

进一步,为了提高管路连接的密闭性,在匹配套6与阶梯孔的阶梯部31之间设有密封垫71。密封垫71外缘的直径与匹配套6的外周面的直径是相同的。在钢管1插入匹配套6后,连接螺母2与接头芯3螺纹连接,在连接的过程中,会对密封垫71有一定的挤压力,使密封垫71被压扁变形,因此使匹配套6与密封垫71之间、密封垫71与阶梯部31之间没有缝隙,达到密封效果。Further, in order to improve the airtightness of the pipeline connection, a gasket 71 is provided between the mating sleeve 6 and the stepped portion 31 of the stepped hole. The diameter of the outer edge of the sealing gasket 71 is the same as the diameter of the outer peripheral surface of the mating sleeve 6 . After the steel pipe 1 is inserted into the matching sleeve 6, the connecting nut 2 is threadedly connected with the joint core 3. During the connection process, there will be a certain extrusion force on the gasket 71, causing the gasket 71 to be flattened and deformed, so that the matching sleeve There is no gap between 6 and the gasket 71, and between the gasket 71 and the stepped portion 31, so as to achieve a sealing effect.

如图2所示,密封垫71置于阶梯孔的阶梯部31上,密封垫71与阶梯部31等大,匹配套6可以根据实际需要而更换,但密封垫71不需要额外更换。As shown in FIG. 2 , the gasket 71 is placed on the stepped portion 31 of the stepped hole. The gasket 71 is as large as the stepped portion 31 . The mating sleeve 6 can be replaced according to actual needs, but the gasket 71 does not need additional replacement.

除了密封垫71可以实现密封效果之外,还可以使用密封圈72,通常使用O型圈。如图5所示,本发明的一个实施例中,阶梯孔的孔壁上周向形成有凹槽,凹槽内设有可与匹配套6紧密贴合的密封圈72。In addition to the sealing effect achieved by the gasket 71, a sealing ring 72, usually an O-ring, can also be used. As shown in FIG. 5 , in one embodiment of the present invention, a groove is formed on the wall of the stepped hole in the circumferential direction, and a sealing ring 72 that can fit closely with the mating sleeve 6 is arranged in the groove.

在阶梯孔的孔壁上周向开槽,将大小合适的密封圈72放入其中。密封圈72需要满足的条件是能够嵌入凹槽中,并且密封圈72的内周直径略小于阶梯孔孔壁的直径,也就是密封圈72卡在凹槽内,有一部分向阶梯孔内略探出凹槽。由于匹配套6的外周面直径与阶梯孔内周的直径相同,因此密封圈72略探出凹槽的部分会与匹配套6接触,并受到匹配套6的挤压而变形,从而使匹配套6与密封圈72之间、密封圈72与凹槽之间没有缝隙,达到密封的效果。Groove circumferentially on the hole wall of the stepped hole, and a sealing ring 72 of suitable size is put into it. The condition that the sealing ring 72 needs to meet is that it can be embedded in the groove, and the diameter of the inner circumference of the sealing ring 72 is slightly smaller than the diameter of the wall of the stepped hole, that is, the sealing ring 72 is stuck in the groove, and a part of it slightly protrudes into the stepped hole. out of the groove. Since the diameter of the outer peripheral surface of the matching sleeve 6 is the same as the diameter of the inner circumference of the stepped hole, the part of the sealing ring 72 protruding slightly out of the groove will contact the matching sleeve 6 and be deformed by the extrusion of the matching sleeve 6, so that the matching sleeve There is no gap between 6 and the sealing ring 72, between the sealing ring 72 and the groove, so as to achieve the effect of sealing.

本发明的一个实施例中还提出了一种液压管路,包括上述实施例中所述的管路连接结构。An embodiment of the present invention also proposes a hydraulic pipeline, including the pipeline connection structure described in the above embodiments.

本发明提出的管路连接结构,通过在接头芯中加装可随钢管直径选配的匹配套,使接头芯可以与不同管径的钢管直接连接,改变了以往需要过渡接头才能实现连接的结构,节省了安装过程中零部件的数量,减少了整体管路中的连接点,减少了泄漏事故的发生。另外,通过不同种类的匹配套套接相应型号的钢管,扩展了接头芯可对接钢管的种类,也减少了钢管与接头芯3之间连接配件的种类,避免了配件过多而造成的不必要的资源浪费,以及装配时造成选择配件的繁琐工作,节约了装配时间。The pipeline connection structure proposed by the present invention, by adding a matching sleeve that can be selected according to the diameter of the steel pipe in the joint core, the joint core can be directly connected with steel pipes of different diameters, changing the previous structure that required a transition joint to realize the connection , saving the number of parts in the installation process, reducing the connection points in the overall pipeline, and reducing the occurrence of leakage accidents. In addition, by connecting different types of matching sleeves to corresponding types of steel pipes, the types of steel pipes that can be connected to the joint core are expanded, and the types of fittings connected between the steel pipe and the joint core 3 are also reduced, avoiding unnecessary trouble caused by too many fittings. The waste of resources and the tedious work of selecting accessories during assembly save assembly time.

以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiment of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the specific details of the above embodiment, within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, These simple modifications all belong to the protection scope of the present invention.

另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific implementation manners may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.

此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.

Claims (10)

1.一种管路连接结构,包括钢管(1)、卡接在钢管(1)上的连接螺母(2)、与钢管(1)连接的接头芯(3)、以及卡接在该接头芯(3)上的外套(4),其特征在于,所述管路连接结构还包括匹配套(6),所述接头芯(3)与所述钢管连接的一端的内孔为阶梯孔,外周上形成有与所述连接螺母(2)的内螺纹咬合的外螺纹,所述匹配套(6)置于所述阶梯孔内,该匹配套(6)的内径与所述钢管(1)的外径相同。1. A pipeline connection structure, including a steel pipe (1), a connecting nut (2) clamped on the steel pipe (1), a joint core (3) connected to the steel pipe (1), and a joint core clamped on the joint core (3) The jacket (4) on the top is characterized in that the pipeline connection structure also includes a matching sleeve (6), the inner hole of the end of the joint core (3) connected to the steel pipe is a stepped hole, and the outer circumference An external thread that engages with the internal thread of the connecting nut (2) is formed on the top, the matching sleeve (6) is placed in the stepped hole, and the inner diameter of the matching sleeve (6) is the same as that of the steel pipe (1) Same outer diameter. 2.根据权利要求1所述的管路连接结构,其特征在于,所述钢管(1)上固定套接有卡套(5),所述连接螺母(2)与所述卡套(5)卡接。2. The pipeline connection structure according to claim 1, characterized in that a ferrule (5) is fixedly sleeved on the steel pipe (1), and the connecting nut (2) and the ferrule (5) Card access. 3.根据权利要求2所述的管路连接结构,其特征在于,所述卡套(5)的轴向截面为楔形,该楔形有两个向轴向两端方向延伸的尖端,该楔形截面的卡套(5)在周向上形成两个锥形面,一侧的锥形面与所述连接螺母(2)的内孔卡接,另一侧的锥形面与所述匹配套(6)的端口接合。3. The pipeline connection structure according to claim 2, characterized in that, the axial section of the ferrule (5) is wedge-shaped, and the wedge-shaped has two tips extending toward both ends of the axial direction, and the wedge-shaped section The ferrule (5) forms two tapered surfaces in the circumferential direction, the tapered surface on one side is engaged with the inner hole of the connecting nut (2), and the tapered surface on the other side is connected to the matching sleeve (6 ) for port engagement. 4.根据权利要求3所述的管路连接结构,其特征在于,所述匹配套(6)端口的内壁形成第一锥形口(61),该第一锥形口(61)与所述卡套(5)另一侧的锥形面匹配。4. The pipeline connection structure according to claim 3, characterized in that, the inner wall of the port of the matching sleeve (6) forms a first conical opening (61), and the first conical opening (61) is connected to the The tapered face on the other side of the ferrule (5) matches. 5.根据权利要求1所述的管路连接结构,其特征在于,所述钢管(1)的靠近端口处,径向膨胀形成有凸环(11),所述连接螺母(2)与所述凸环(11)卡接。5. The pipeline connection structure according to claim 1, characterized in that, near the port of the steel pipe (1), a protruding ring (11) is formed by radial expansion, and the connecting nut (2) and the The protruding ring (11) is clamped. 6.根据权利要求5所述的管路连接结构,其特征在于,所述凸环(11)在周向上形成两个锥形面,凸环(11)一侧的锥形面与所述连接螺母(2)卡接,另一侧的锥形面与所述匹配套(6)接合。6. The pipeline connection structure according to claim 5, characterized in that, the convex ring (11) forms two tapered surfaces in the circumferential direction, and the tapered surface on one side of the convex ring (11) is connected to the The nut (2) is clamped, and the tapered surface on the other side engages with the matching sleeve (6). 7.根据权利要求6所述的管路连接结构,其特征在于,所述匹配套(6)端口的内壁形成第二锥形口(62),该第二锥形口(62)与所述凸环(11)另一侧的锥形面匹配。7. The pipeline connection structure according to claim 6, characterized in that, the inner wall of the port of the matching sleeve (6) forms a second conical opening (62), and the second conical opening (62) is connected to the The tapered face on the other side of the raised ring (11) matches. 8.根据权利要求1~7中任一项所述的管路连接结构,其特征在于,所述匹配套(6)与所述阶梯孔的阶梯部(31)之间设有密封垫(71)。8. The pipeline connection structure according to any one of claims 1 to 7, characterized in that a gasket (71) is provided between the matching sleeve (6) and the stepped portion (31) of the stepped hole ). 9.根据权利要求1~7中任一项所述的管路连接结构,其特征在于,所述阶梯孔的孔壁上周向形成有凹槽,所述凹槽内设有可与所述匹配套(6)紧密贴合的密封圈(72)。9. The pipeline connection structure according to any one of claims 1 to 7, characterized in that, a groove is formed in the circumferential direction of the hole wall of the stepped hole, and there is a groove in the groove that can be connected with the Match the sealing ring (72) that the sleeve (6) fits tightly. 10.一种液压管路,其特征在于,包括权利要求1~9中任意一项所述的管路连接结构。10. A hydraulic pipeline, characterized in that it comprises the pipeline connection structure according to any one of claims 1-9.
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CN103883818A (en) * 2014-03-27 2014-06-25 中国矿业大学 Device for conveying liquid by coupling hard steel pipes with visco-elastic pipes
CN103883818B (en) * 2014-03-27 2015-09-23 中国矿业大学 The device of hard steel pipe and viscoelasticity pipeline coupled transfer liquid
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US11585470B2 (en) 2017-07-31 2023-02-21 Danfoss Power Solutions Ii Technology A/S Formed pipe end-section of a pipeline and pipe screw-connection
CN108458177A (en) * 2018-03-28 2018-08-28 宝鸡市中煜徳钛业有限公司 A kind of assembly type titanium alloy turbocharger tube
CN109282093A (en) * 2018-08-17 2019-01-29 弗通流体科技(上海)有限公司 Squash type pipe connection system
CN113217162A (en) * 2021-05-17 2021-08-06 联合汽车电子有限公司 Automatic backpressure control device, control method and engine bench test system

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