A kind ofly adopt poromerics to form to stablize the air supporting of air film without the friction cylinder
Technical field
The present invention relates to a kind of floating cylinder.
Background technique
Common cylinder adopts mechanical seal usually, has contact friction force between cylinder barrel and the piston.
Traditional low rubbing cylinder relies on and improves machining accuracy, adopts special low-friction material or grease lubrication to reduce friction, but has processing difficulties, cost is high, difficult in maintenance and the life-span is short defective; Perhaps by improving seal form, reduce frictional force, be applied to cylinder such as the special sealing technique of German FESTO company's employing, adopt the one-way sealing seal, have very little resistance of taxing.Japan SMC company adopts ball guide sleeve technology and Gap Sealing Technology, this low rubbing cylinder at the uniform velocity property, high low pressure friction, tell and high frequency aspect all have breakthrough, yet there are too some defectives, such as to Load Sensitive radially, complex structure, manufacturing difficulty are large, expensive.
For satisfying the requirement of the aspects such as ultraprecise constant force output control, minute-pressure action control, the gas lubrication technology is realizing that zero friction cylinder is applied.As number of patent application be 201120080863.6 " a kind of with air-bearing without the friction cylinder " just announced a kind of according to the air supporting principle design without the friction cylinder, leave minimum gap between cylinder barrel and the piston, the throttle orifice of even cloth is set at piston radial, piston rod by hollow and flexible pipe are the piston air feed in the cylinder, and connect so that can bear certain radial load and seizure of piston not occur in cylinder without the friction cylinder by ball pivot.But the plenum system by hollow piston rod and flexible pipe is complicated, assembling is loaded down with trivial details, easy care not, afterwards to being optimized without the friction cylinder, pressurized air in employing cylinder self cavity volume is as oiling agent, gas is introduced in the gap, make piston in cylinder, be in complete state of suspension, piston do not contact each other with cylinder barrel, thereby eliminated the frictional force between the piston and cylinder barrel in the air cylinder structure.But, no matter adopt which kind of plenum system, owing to leaving the gap between piston and the cylinder barrel, there is very large draught head between the hyperbaric chamber of cylinder and the low-pressure cavity, thereby between the gap, can form air pressure stream, directly affect the air pressure film that piston forms in the gap by throttle orifice, on the other hand, the film formed prerequisite of gas is to have certain draught head in the gap, and raise near the gap air pressure of hyperbaric chamber one end, cause air-film thickness, pressure distribution inhomogeneous, this stability, precision, bearing capacity without the friction cylinder has all been caused impact.
Summary of the invention
In order to overcome the lower deficiency of less stable, control accuracy of existing floating cylinder, the invention provides a kind ofly have good stability, employing poromerics that control accuracy is higher form stablize air film air supporting without the cylinder that rubs.
The technical solution adopted for the present invention to solve the technical problems is:
A kind ofly adopt poromerics to form to stablize the air supporting of air film without the friction cylinder, comprise cylinder barrel, piston, air-bearing and piston rod, described piston is fixedly connected with piston rod one end, described cylinder barrel one end mounting base, the other end of described cylinder barrel is installed end cap, described base is provided with gas source air inlet, the inwall of described cylinder barrel is connected with the air-bearing outer ring, described piston rod passes inner ring and the end cap of air-bearing, the rod chamber of cylinder barrel is provided with the air outlet, described piston comprises piston sleeve and poromerics layer, described piston sleeve has one section boss near hyperbaric chamber one side, leave the gap between described boss and cylinder barrel, the outer surface that described poromerics layer is sleeved on the boss opposite side forms complete cylindrical piston, on the described piston sleeve inwall inlet hole is arranged, and described inlet hole communicates with hyperbaric chamber, described poromerics layer has one along the groove of piston axial direction at the enterprising pore of piston sleeve place, and annular groove and axially uniform is arranged on the inwall of described poromerics layer.
Further, described piston sleeve boss external cylindrical surface place is provided with a circle groove, radially beats blind hole from the groove top, gets through the hole along the piston jacket wall to the rod chamber direction again and forms pressure relief groove, and described pressure relief groove groove is provided with gradient near rodless cavity one end.
Beneficial effect of the present invention is mainly manifested in: effectively avoid the high low pressure air-flow to air film exert an influence, control accuracy is higher.
Description of drawings
Fig. 1 a kind ofly adopts poromerics to form to stablize the air supporting of air film without the schematic diagram of friction cylinder.
Fig. 2 is the structural drawing of piston.
Fig. 3 is the A-A sectional view of Fig. 2.
Fig. 4 is the B-B sectional view of Fig. 2.
Embodiment
The invention will be further described below in conjunction with accompanying drawing.
With reference to Fig. 1~Fig. 4, a kind ofly adopt poromerics to form to stablize the air supporting of air film without the friction cylinder, comprise cylinder barrel 3, piston, air-bearing 4 and piston rod 1, described piston is fixedly connected with piston rod 1 one ends, described cylinder barrel 3 one end mounting base 11, the other end of described cylinder barrel 3 is installed end cap 2, described base 11 is provided with gas source air inlet 12, the inwall of described cylinder barrel 3 is connected with air-bearing 4 outer rings, described piston rod 1 passes inner ring and the end cap 2 of air-bearing 4, and the rod chamber of cylinder barrel 3 is provided with air outlet 16.
Described piston is comprised of poromerics 5 and piston sleeve 8, described piston sleeve 8 has one section boss near hyperbaric chamber one side, leave minimum gap between described boss and cylinder barrel, described poromerics cover 5 outer surfaces that are contained in the boss opposite side form complete cylindrical piston, on described piston sleeve 8 inwalls inlet hole 13 is arranged, described inlet hole communicates with hyperbaric chamber, described poromerics 5 has one along the groove of piston axial direction at the enterprising pore of piston sleeve place, and annular groove 6 and axially uniform is arranged on the described poromerics inwall.
Described piston sleeve boss external cylindrical surface place is provided with a circle groove 10, radially beats blind hole from the groove top, gets through hole 9 along the piston jacket wall to the rod chamber direction again and forms pressure relief groove, and described pressure relief groove groove is provided with gradient near rodless cavity one end.